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19. NEEDLE BEARING
24. OIL PUMP ASSEMBLY
64. OIL PUMP COVER SCREW
66
. OIL PUMP BODY
67. OIL PUMP DRIVE GEAR
68
. OIL PUMP DRIVEN GEAR
70. OIL PUMP COVER
V1191
*
Figure 25— Mainshaft and Oil Pump Assembly
SYNCHRO NIZER HUB
ASSEMBLY
Assemble (Figure 24)
1. Compression spring (53) to the lockup collar (54).
2. Lockup hub (52) compressing the compression
spring (53).
3. Synchronizer hub snap ring (51).
IN TER NA L COMPONENTS
Install or Connect (Figures 8 through 27)
N O T IC E : F o r s t e p s 2 8 a n d 3 1 , r e f e r to “ N o
t i c e
"
o n p a g e 7 D 6 -1 .
Tools Required:
J 37668 Seal Installer
J 8092 Driver Handle
J 33832 Bearing Installer/Remover
J 29169 Bearing Installer/Remover
1. Rear output shaft seal (47) to the rear bearing
retainer (50) using J 37668.
2. Front output bearing (22) to the front case (31)
using J 8092 and J 33832 (figure 26).
3. Front output bearing snap ring (40) to the front
case (31).
4. Front output shaft seal (42) to the front case (31)
using J 37668.
12
13
5. Rear output bearing (45) to the rear case (46)
using J 8092 and J 33832.
6. Front input bearing snap ring (44) to the front case
(31) using J 8092 and J 29169 (figure 27).
7. Front input bearing snap ring (43) to the front case
(31).
8. Sector (38), detent spring (39), and detent roller
(49) to the front case (31) (figure 18).
9. Sector shaft (37) through the case and align with
spline on the sector (38).
10. Retainer clip (36) to the sector shaft (37).
11. Power take off drive gear (35) and the input carrier
assembly (25) to the front case (31) (figure 17).
Input carrier snap ring (32) to the input carrier (25)
(figure 16).
Input shaft front oil seal (33) to the front case (31)
using J 37668.
14. Annulus gear (32) to the front case (31) (figure 15).
15. Annulus gear snap ring (30) to the front case (31)
(figure 14).
16. Range fork (28) and shaft hub (29) aligning the
shift hub to the carrier assembly and the shift fork
pin to the slot in the sector (38).
17. Shift rail (9) through the range fork (28) and into
the boss in the front case.
18. Mainshaft (23) and oil pump assembly (24) into the
carrier assembly (25) (figure 12).
Front output shaft (16) to the front output bearing
(
22
).
Drive gear (18), driven gear (19), and drive chain
(20) as an assembly to the mainshaft (23) and front
output shaft (16).
Flat washer (17) to the front output shaft (16).
19
20
21
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......