m
Measure
• Timing chain free play as follows:
1. Mount a dial indicator to the front of the block.
2. Position the dial indicator so that the plunger
contacts the tim ing chain between the two
sprockets.
3. Pull the chain outward (parallel to the front face
of the block) the maximum amount with finger
pressure on the inside of the chain.
4. Set the dial indicator to zero.
5. Move the chain inward (parallel to the front face
of the block) the maximum amount with finger
pressure on the outside of the chain.
6. The total indicator travel can be noted. With
used parts, the deflection must not exceed 20.3
mm (0.80 inch). If the deflection exceeds this
limit, the sprockets and timing chain must be
inspected for wear and replaced as necessary.
With new parts, the deflection must not exceed
12.7 mm (0.50 inch).
FRONT COVER INSTALLATION
Clean
Sealing surfaces on the block and front cover with
carburetor cleaner or equivalent.
I?
Inspect
+«-
• Torsional damper hub sealing surface for dam
age. Replace if necessary.
Install or Connect (Figures 66 and 67)
N O T IC E : F o r s t e p s 1 a n d 2 , r e f e r to “ N o t i c e ”
o n p a g e 6 A 7 - 1 .
• A pply a 2-mm (3/32-inch) bead of anaerobic
sealant (GM P/N 1052357) or equivalent to the
front cover sealing area shown in figure 66.
1. Front cover to the engine. Install the bolts (70).
Tighten
St
• Bolts (70) to 45 N m (33 lbs. ft.).
2. Crankshaft sensor with new O-ring seal.
Tighten
Retaining bolt to 25 N-m (17 lbs. ft.).
Important
• If a new front cover was installed, mark TDC on
the cover as outlined following. This is neces
sary to provide a reference mark for timing the
injection pump.
TO RSIO NAL DAMPER
INSTALLATION
Install or Connect (Figure 66)
• Before installing the torsional damper, check oil
seal contact area for grooving and roughness.
Replace damper if necessary.
1. Torsional damper (55). Tap into place with a mallet.
Make sure the key is in place. Make sure the
damper is all the way on the crankshaft.
N O T IC E : R e f e r to “ N o t i c e ” o n p a g e 6 A 7 -1 .
2. Bolt (56) and washer (57).
Tighten
• Bolt (56) to 270 N.m (200 lbs. ft.).
H YDRAULIC LIFTER
INSTALLATION
• When installing a new camshaft the lifters must be
replaced.
•S o m e e n g in e s w ill have both standard and
0.010-inch oversize hydraulic lifters. The oversize
lifter will have a “ 10” etched on the side. The block
70
269 72
46. COVER, FRONT CRANKCASE
48. POINTER, TIMING
49. SCREW, TIMMING POINTER
50. PLATE, COOLANT PUMP
52. GASKET, COOLANT PLATE
54. BOLT, COOLANT PUMP/PLATE
55. DAMPER, TORSIONAL
56. BOLT, TORSIONAL DAMPER
57. WASHER
58. BOLT/STUD
!
, PUMP, COOLANT
. TABLE, OIL FILL
, NUT
. GROMMET
BOLT/STUD
BOLT
BOLT
NUT
BAFFLE
SENSOR,
CRANKSHAFT
3706r5726
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......