1. COVER, TRANSMISSION
2. BOLT, ALIGNMENT DOWEL
3. BOLT
4. SEAL, O -R IN G
5. PLUG, SHIFT RAIL
6. RAIL, SHIFT
7. FORK, 3RD AND 4TH SHIFT
8. ARM, SELECTOR
9. PLATE, GEAR SELECT INTERLOCK
10. FORK, 1ST AND AND 2ND SHIFT
11. INSERT, SHIFT FORK
12. PLATE, SHIFT FORK
13. PIN, ROLL - SELECTOR ARM
14. SHAFT, MAIN WITH 1ST AND 2ND
SYNCHRONIZER HUB
15. SPRING, SYNCHRONIZER
16. GEAR, REVERSE SLIDING
17. CONE, INNER - 1ST AND 2ND SYNCHRONIZER
18. CONE, OUTER - 1ST AND 2ND SYNCHRONIZER
19. RING, BLOCKER - 1ST AND 2ND SYNCHRONIZER
20. SLEEVE, 1ST GEAR BEARING
21. BEARING, 1ST GEAR
22. GEAR, 1ST SPEED
23. BEARING, MAINSHAFT REAR
24. RACE, MAINSHAFT REAR BEARING
25. GEAR, 5TH SPEED DRIVEN
26. RING, SNAP
27. GEAR, SPEEDOMETER DRIVE
28. CLIP, SPEEDOMETER DRIVE GEAR
29. BEARING, MAIN DRIVE-GEAR THRUST
30. RACE, MAIN DRIVE GEAR THRUST BEARING
31. RING, BLOCKER - 3RD AND 4TH
SYNCHRONIZER
32. HUB, 3RD AND 4TH SYNCHRONIZER
33. KEY, SYNCHRONIZER
34. SLEEVE, 3RD AND 4TH SYNCHRONIZER
35. GEAR, 3RD SPEED
36. BEARING, 3RD GEAR
37. SPACER, 3RD GEAR BEARING
38. RING, SNAP 2ND GEAR THRUST WASHER
39. WASHER, THRUST - 2ND GEAR
40. GEAR, 2ND SPEED
41. BEARING, 2ND GEAR
42. SPACER, 2ND GEAR BEARING
43. RING, SPIRAL RETAINING - 2ND SYNCHRONIZER
44. WASHER, THRUST - 2ND SYNCHRONIZER
45. KEY, 1ST-2N D SYNCHRONIZER
46. PIN, LOCATING - 1ST SPEED
BEARING SLEEVE
49. O -R IN G , BEARING RACE
50. RACE, FRONT COUNTERSHAFT BEARING
51. BEARING, COUNTERSHAFT
52. GEAR CLUSTER, COUNTERSHAFT
53. RACE, REAR COUNTERSHAFT
54. SHIM, COUNTERSHAFT BEARING ADJUSTMENT
55. RETAINER, COUNTERSHAFT
56. BOLT, COUNTERSHAFT RETAINER
57. GEAR, 5TH SPEED DRIVE
58. RING, BLOCKER - 5TH SYNCHRONIZER
59. SPRING, 5TH SYNCHRONIZER
60. HUB, 5TH SYNCHRONIZER
61. KEY, 5TH SYNCHRONIZER
62. SLEEVE, 5TH SYNCHRONIZER
63. RETAINER, 5TH SYNCHRONIZER
64. RING, SNAP - 5TH
SYNCHRONIZER RETAINER
65. FUNNEL, TRANSMISSION OILING
66. PLUG, FILL AND DRAIN
67. CASE, TRANSMISSION
68. SPRING, REVERSE LOCK
69. O -R IN G , REVERSE IDLER
70. GEAR, REVERSE IDLER
71. PIN, ROLL - REVERSE IDLER
72. SHAFT, REVERSE IDLER
73. FORK, 5TH SHIFT
74. PIN, ROLL - SHIFT FORK
75. RAIL, 5TH AND REVERSE SHIFT
76. CUP, SPRING - 5TH AND REVERSE LEVER
77. LEVER, 5TH AND REVERSE SHIFT
78. BOLT, 5TH AND REVERSE
SHIFT LEVER PIVOT
79. SWITCH, REVERSE LAMP
80. BOOT, SHIFT LEVER
81. CONTROL, TRANSMISSION SHIFT LEVER
82. BOLT, TRANSMISSION SHIFT LEVER HOUSING
83. SLEEVE, SHIFT LEVER DAMPER
84. PIN, OFFSET LEVER ROLL
85. LEVER, OFFSET SHIFT
86. SPRING, DETENT
87. BALL, DETENT
88. SEAL, EXTENSION HOUSING
89. BUSHING, EXTENSION HOUSING
90. HOUSING, EXTENSION
91. SENSOR, VEHICLE SPEED
92. BOLT, VEHICLE SPEED SENSOR
93. BOLT, EXTENSION HOUSING
94. VENT, EXTENSION HOUSING
95. BOLT, DRIVE GEAR BEARING RETAINER
96. RETAINER, DRIVE GEAR BEARING
97. SEAL, DRIVE GEAR BEARING RETAINER OIL
98. SHIM, MAINSHAFT BEARING ADJUSTMENT
99. RACE, MAIN DRIVE GEAR FRONT BEARING
100. GEAR, MAIN DRIVE
101. BEARINGS, ROLLER - MAIN DRIVE GEAR PILOT
102. SPACER
3707r508G
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......