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Tools Required:
J 33844 Bearing Installer
J 33893 Axle Seal Installer
J 33791 Case Bushing Installer
1. Apply a bead of sealer (GM P/N 1052357) or
equivalent to one carrier case surface. Follow the
sealer m anufacturer’s instructions to apply the
sealer.
2. Right carrier case (29).
3. Bolts (28).
Tighten
A. Bolts to 47 N-m (35 lbs. ft.).
B. Make sure the sleeves (32) are in the proper
position, as marked previously.
4. Bolts (18) and locks (19).
Tighten
• Bolts to 8.0 N-m (70 lbs. in.).
5. Left seal (3) to the cover (57). Fully support the
seal bore area of the cover while installing the seal.
Clean
• All oil and grease from the cover and carrier
sealing surfaces. Use carburetor cleaner or
equivalent.
6. Apply sealer (GM P/N 1052357) or equivalent to
the cover.
7. Cover (57) and bolts (58).
9. Bearing (4). Use J 33844.
10. Seal (3). Use J 33893 (figure 29).
A. Remove all oil and grease from the tube and
carrier gasket surfaces. Use carburetor cleaner
or equivalent.
B. Apply sealer (GM P/N 1052357) or equivalent
to the carrier.
11. Housing (5) to the carrier.
12. Bolts (6)
Tighten
Tighten
• Bolts to 25 N-m (18 lbs. ft.).
8. Shaft (59) with deflector (2). Tap into place.
• Bolts to 48 N-m (35 lbs. ft.).
13. Shaft (1).
• Tap into place with a soft-faced hammer.
14. Bushings (48). Use J 33791 (figure 14).
DRIVE AXLE ASSEMBLY
OUTER DEFLECTOR RING
4 - f
Remove or Disconnect (Figures 30 and 31)
1. Clamp the axle shaft (12) in a vise.
• Use soft metal or wood to protect the shaft.
2. Deflector ring from C/V outer race (20) with a brass
drift and hammer (figure 31).
• Discard deflector ring.
Install or Connect (Figures 30 and 32)
ABS SENSOR RING
Remove or Disconnect (Figures 32 and 33)
Tools Required:
J-39245-1 Sensor Ring Installer
J-39245-2 Sensor Ring Spacer (K1-K2)
1. Deflector ring (20) from C/V outer race (18) and
discard.
2. Sensor ring (19) with a drift (figure 33).
+«-
Install or Connect (Figure 30 and 32)
1. Position and square up deflector ring (20) at press
diameter of C/V outer race.
2. Use a 3-inch pipe coupling, M24 x 2.0 nut, and
fabricated sheet metal plate as shown in figure 32.
Tighten the nut until the deflector bottoms against
the shoulder of the C/V outer race.
1. Light film of oil onto the inside of the sensor ring.
• Ring must face with chamfer side up.
2. Sensor ring with J 39245.
• On K1-K2 models use both the large fixture and
smaller spacer
• On K3 models use only the larger fixture.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......