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Hoist Operation and Maintenance

U5-OR-174

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Summary of Contents for Hoist Series

Page 1: ...Hoist Operation and Maintenance U5 OR 174 Serial Date...

Page 2: ...CONTAINER POSITIONING 12 CABLE POSITION 13 PINTLE HOOK APPLICATIONS 14 MAINTENANCE 15 INTRODUCTION TO MAINTENANCE 15 QUICK REFERENCE 15 PREVENTIVE MAINTENANCE 16 GENERAL 16 MECHANICAL 17 ELECTRICAL SY...

Page 3: ...eath or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to physical injury includin...

Page 4: ...or on the driver s side front of the tipping frame The serial number is also welded on the inside passenger side front of the tipping frame If service is required within the warranty period you must...

Page 5: ...t to be placed into service Examples cracks lights hoses latches hitches hold downs missing labels etc 5 Meeting the appropriate lighting requirements before attempting to operate the equipment during...

Page 6: ...with all safety devices functional Never bypass or remove safety devices which have been installed on the equipment Never operate the equipment unless these devices are fully functional 10 Avoid distr...

Page 7: ...o inform personnel that the equipment is under repair do not operate or whatever the situation dictates All affected personnel must be informed of the meaning and appearance of the Lockout Tag MINIMUM...

Page 8: ...ngaged This may cause air infiltration into the hydraulic system Damage to the pump may occur Never drive the truck with the PTO engaged Never drive the truck with the hoist in any position other than...

Page 9: ...ground 3 Set truck brakes Retract the winch cylinder and connect the cable to the container hook 4 Release truck brakes Pull the container onto the hoist allowing the truck to roll under the container...

Page 10: ...d of the rear hinge and continue pulling the container forward until it is securely locked into the front stops NOTE Center of gravity of container is past the rear hinge point of the hoist OPERATION...

Page 11: ...ntil load slides out Before raising the hoist check both sides and rear of the hoist for personnel Do not raise the hoist if anyone is close enough to be hit should the hoist tip over Also check for a...

Page 12: ...CONTAINER POSITIONING 1 This Container is too long for hoist 2 This Container is too far back 3 This Container is too far forward OPERATION Questions www galbreathproducts com 1 800 285 0666 Sales was...

Page 13: ...to have the cable looped on the outboard side of the rear hold down as illustrated Always pull cable up center of hoist Never allow the cable to be pulled over the side of hoist when winching on as th...

Page 14: ...ads Always operate the equipment smoothly and carefully Never exceed the capacity of the pintle hook and or any equipment being used Be particularly careful not to damage the pintle hook when coupling...

Page 15: ...at the hoist and its components are in the proper safe operating condition and are within normal wear guidelines If there are any items that do not pass your inspection notify the responsible party A...

Page 16: ...er to the Lube Chart on page 18 Suction Strainer Inspect and clean suction strainer when changing hydraulic oil Refer to Flushing the Hydraulic System on page 20 Hydraulic Oil 1 Every Three Months Ins...

Page 17: ...sure proper and safe working condition Hoist Cable Inspect the cable daily and conduct a thorough inspection every 40 hours of usage for breakage unraveling or flat spots Inspect cable ends clamps and...

Page 18: ...t Sheave Assembly Rod End Blocks Inside Rails Cable Lube Both Street and Curb Side Hinges Page 1 of 1 Note Yellow and green highlights illustrate where lube must be applied MAINTENANCE Questions www g...

Page 19: ...ly Winch Cylinders Sub Frame Winch Rail Assembly Rod End Blocks Apron Rear Hinge Oil Reservoir Valve Hoist Prop ICC Bumper Gantry Mounting Bracket Front Mounting Plate Page 1 of 1 Questions www galbre...

Page 20: ...ush inwards with about three 3 pounds of pressure 3 To service the return filter remove the four bolts on top of the filter canister 4 Remove the return filter and replace it with a new filter DO NOT...

Page 21: ...control valve Start the truck again engage the PTO and retract the winch cylinder completely Check the oil level in the tank and fill to the top of the sight gauge again 10 Similar to Step 9 activate...

Page 22: ...Lubricate latch pivots with a light oil lubricant 4 Check mounting fasteners for proper torque 5 Check plunger adjustment Adjustment of Holland s air activated plunger Loosen chamber rod jam nut show...

Page 23: ...ized use other than originally intended authorized instructed or beyond the control of Wastequip This warranty does not apply to normal operating costs and adjustments including but not limited to adj...

Page 24: ...ing Buyer s and or Buyer s customers end users or third parties acts omissions negligence misconduct breach of Wastequip sTerms or relating to a breach or non fulfillment of any representation warrant...

Page 25: ...SE REPAIR REPLACEMENT TORT INCLUDING NEGLIGENCE AND STRICT LIABILITY OR OTHERWISE FOR LOSS OF ANTICIPATED PROFITS LOST SALES INJURYTO PERSONS OR PROPERTY LOSS BY REASON OF PLANT SHUTDOWN NON OPERATION...

Page 26: ...www galbreathproducts com 800 285 0666 sales wastequip com GAL0014 122013...

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