PUSH C
N
JOINT ASSEMBLY ONTO
AXLE SHAFT UNTIL RETAINING RING
IS SEATED IN GROOVE ON AXLE SHAFT
13. Axle Shaft
20. CA/ Joint Outer Race
F7486
-►+
Figure 35— Installing C
N
Joint to Axle
Install or Connect (Figures 30, 35, 36, and 37)
1. Install seal-retaining clamp (11) on neck of new
seal (13). Do not crimp.
2. Slide the seal (13) onto axle shaft and position
neck of seal in groove on axle shaft.
3. Crimp seal-retaining clamp (11) with J 35910 to
137 N.m (100 lbs. ft.) (figure 36).
4. Place approximately half of the grease provided
inside the seal (13) and pack CA/ joint with remain
ing grease.
5. Pinch swage ring (9) by hand slightly to distort into
oval shape and slide onto large diameter of seal.
6. Push C
N
joint onto axle shaft until retaining ring
(14) is seated in groove (figure 35).
7. Slide large diameter of seal with large swage ring
in place over outside of C/V joint race (20) and
locate seal lip in housing groove.
Important
• Seal (13) must not be dimpled, stretched or out
of shape in any way. If seal is
not
shaped cor
rectly, carefully insert a thin, flat, blunt tool
(no
sharp edges)
between large seal opening and
outer race (18) at a maximum clearance of oval
ring (9) to let air escape. Shape seal properly
by hand and remove tool.
8. Mount J 37652-1 swage clamp tool in vise and pro
ceed as follows:
A. Position
outboard
end of axle assembly in tool.
B. Place top half of proper size tool on lower half
of tool and check for proper alignment (figure
37).
C. Insert bolts and tighten by hand until snug.
Important
• Make sure that seal (13), housing (18), and
swage ring (9) all remain in alignment (figure
37).
D. Continue to tighten each bolt 180 degrees at a
time, alternating until both sides are bottomed.
9. Remove axle assembly from tool.
OUTER J O IN T ASSEMBLY
Disassemble (Figures 30, 38, 39, and 40)
❖
1. Remove outer joint seal. Refer to “ Outer Joint
Seal.”
2. Use a brass drift and hammer to gently tap on C/V
joint cage (19) until it is tilted enough to remove
first chrome alloy ball (17) (figure 38).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......