Danfoss VLT AutomationDrive FC 361 Programming Manual Download

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ENGINEERING TOMORROW

Programming Guide

VLT® AutomationDrive FC 361

90–315 kW, Enclosure Sizes J8–J9

vlt-drives.danfoss.com

Summary of Contents for VLT AutomationDrive FC 361

Page 1: ...ENGINEERING TOMORROW Programming Guide VLT AutomationDrive FC 361 90 315 kW Enclosure Sizes J8 J9 vlt drives danfoss com...

Page 2: ......

Page 3: ...9 Parameter Selection 19 3 1 10 Changing Data 19 3 1 11 Changing a Text Value 19 3 1 12 Changing a Data Value 20 3 1 13 Infinitely Variable Change of Numeric Data Value 20 3 1 14 Value Step by Step 2...

Page 4: ...arameters 17 Feedback 149 4 17 Parameters 18 Data Readouts 2 151 4 18 Parameters 21 Ext Closed Loop 151 4 19 Parameters 22 Appl Functions 153 4 20 Parameters 30 Special Features 157 4 21 Parameters 40...

Page 5: ...on C Degrees Celsius F Degrees Fahrenheit AC Alternating current AEO Automatic energy optimization ACP Application control processor AWG American wire gauge AMA Automatic motor adaptation DC Direct cu...

Page 6: ...m motor frequency fM N Rated motor frequency nameplate data IM Motor current actual IM N Nominal motor current nameplate data nM N Nominal motor speed nameplate data ns Synchronous motor speed ns 2 Pa...

Page 7: ...ion based on present load and time Its purpose is to estimate the motor temperature FC standard bus Includes RS485 bus with FC protocol or MC protocol See parameter 8 30 Protocol Initializing If initi...

Page 8: ...THD Total harmonic distortion states the total contribution of harmonic distortion Thermistor A temperature dependent resistor placed where the temperature is monitored frequency converter or motor T...

Page 9: ...ch mode power supply Motor Analog output interface Relay1 Relay2 ON Terminated OFF Open NPN Sink PNP Source 240 V AC 2A 400 V AC 2A 0 to 10 V DC 10 V DC Illustration 1 2 Basic Wiring Schematic Drawing...

Page 10: ...Control Cables in the design guide for the correct termination of control cables 130BA681 10 Illustration 1 5 Grounding of Shielded Armored Control Cables 1 3 1 Start Stop Terminal 18 Parameter 5 10...

Page 11: ...al 29 Digital Input 21 Speed up Terminal 32 Parameter 5 14 Terminal 32 Digital Input 22 Speed down NOTICE Terminal 29 only in FC x02 x series type 12 18 27 29 32 24V Par 5 10 Par 5 12 Par 5 13 Par 5 1...

Page 12: ...and maintenance Before performing any service or repair work use an appropriate voltage measuring device to make sure that there is no remaining voltage on the drive Safety regulations Disconnect mai...

Page 13: ...o occur entirely When used in situations where safety is critical for example when controlling the electromagnetic brake function of a hoist application do not rely on these control signals exclusivel...

Page 14: ...ghts The LCP display can show up to 5 items of operating data while showing Status Display lines a Status line Status messages showing icons and graphics b Line 1 2 Operator data lines showing data de...

Page 15: ...verter receives mains voltage or via a DC bus terminal or 24 V external supply At the same time the back indicator light is on Green LED On Control section is working Yellow LED Warn Indicates a warni...

Page 16: ...navigation keys The key can be selected as 1 Enable or 0 Disable via parameter 0 40 Hand on Key on LCP External stop signals activated with control signals or a fieldbus override a start command via...

Page 17: ...CP are now transferred to the frequency converter indicated by the progress bar When 100 is reached press OK 3 1 3 Display Mode In normal operation up to 5 different operating variables can be indicat...

Page 18: ...2 mA mA Parameter 16 66 Digital Output bin bin Parameter 16 67 Pulse Input 29 Hz Hz Parameter 16 68 Freq Input 33 Hz Hz Parameter 16 69 Pulse Output 27 Hz Hz Parameter 16 70 Pulse Output 29 Hz Hz Para...

Page 19: ...nus Select Q2 Quick Setup to go through a selection of parameters to get the motor running almost optimally The default settings for the other parameters consider the required control functions and th...

Page 20: ...Input OK If terminal default is 2 Coast inverse it is possible to change this setting to 0 No function No connection to terminal 27 is then needed for running AMA Parameter 1 29 Automatic Motor Adapta...

Page 21: ...the main menu mode the parameters are divided into groups The first digit of the parameter number from the left indicates the parameter group number All parameters can be changed in the Main Menu How...

Page 22: ...can be changed step by step This applies to Parameter 1 20 Motor Power kW Parameter 1 22 Motor Voltage Parameter 1 23 Motor Frequency The parameters are changed both as a group of numeric data values...

Page 23: ...e Setup 1 130BP078 10 A 17 Illustration 3 23 Alarm Main Menu Quick Set up Used for programming all parameters or only the parameters in the Quick Menu see also description of the LCP 102 in chapter 3...

Page 24: ...e bus the frequency converter starts The key can be selected as 1 Enable or 0 Disable via parameter 0 42 Auto on Key on LCP NOTICE An active HAND OFF AUTO signal via the digital inputs has higher prio...

Page 25: ...ys after 5 s 4 The frequency converter is now programmed according to default settings This procedure initializes all except Parameter 15 00 Operating hours Parameter 15 03 Power Up s Parameter 15 04...

Page 26: ...uency converter has 4 parameter set ups that can be programmed independently of each other This makes the frequency converter very flexible and able to solve advanced control functionality problems of...

Page 27: ...To avoid conflicting settings of the same parameter within 2 different set ups link the set ups together using parameter 0 12 This Set up Linked to Parameters which are not changeable during operatio...

Page 28: ...to 0 RPM 0 00A 1 1 Set up Handling 0 1 1 Setup 1 Illustration 4 2 Set up 1 OR 2 While still in set up 1 copy set up 1 to set up 2 Then set parameter 0 12 This Set up Linked to to 2 Set up 2 This start...

Page 29: ...ed unit 1602 Reference Total reference sum of digital analog preset bus freeze reference catch up and slow down in percent 1603 Status Word Present status word 1605 Main Actual Value Actual value as a...

Page 30: ...d at terminal 33 as an impulse input 1669 Pulse Output 27 Hz Actual value of impulses applied to terminal 27 in digital output mode 0 20 Display Line 1 1 Small Option Function 1670 Pulse Output 29 Hz...

Page 31: ...1 or up to 50 parameters which require changing on a regular basis for example for plant maintenance reasons or by an OEM to enable simple commissioning of their equipment 4 1 4 0 3 LCP Custom Readou...

Page 32: ...doutUnit This parameter sets the minimum value of the custom defined readout occurs at 0 speed Only possible to set different from 0 when selecting a linear unit in parameter 0 30 Unit for User defin...

Page 33: ...stop of the frequency converter 1 Enabled 0 42 Auto on Key on LCP Option Function 0 Disabled Avoids accidental start of the frequency converter in auto on mode 1 Enabled 0 43 Reset Key on LCP Option...

Page 34: ...4 2 1 1 0 General Settings Define whether the frequency converter operates in speed mode or torque mode and whether the internal PID control should be active or not 1 00 Configuration Mode Option Func...

Page 35: ...Energy Optim Automatically optimizes energy consumption by minimizing magnetization and frequency via parameter 14 41 AEO Minimum Magnetisation and parameter 14 42 Minimum AEO Frequency 1 04 Overload...

Page 36: ...he dynamic performance of the PM machine High damping gain gives high dynamic performance and low damping gain gives low dynamic performance The dynamic performance is related to the machine data and...

Page 37: ...and so on 1 25 Motor Nominal Speed Range Function Size related 10 60000 RPM Enter the nominal motor speed value from the motor nameplate data The data is used for calculating motor compensations nm n...

Page 38: ...an AMA to achieve optimum dynamic motor performance It may take up to 10 minutes depending on the power rating of the motor NOTICE Avoid generating external torque during AMA NOTICE If 1 of the setti...

Page 39: ...to 1 PM non salient SPM 1 31 Rotor Resistance Rr Range Function Set the rotor resistance value Rr to improve shaft performance using 1 of these methods Run an AMA on a cold motor The frequency conver...

Page 40: ...RFe value to compensate for iron loss in the motor The RFe value cannot be found by performing an AMA The RFe value is especially important in torque control applications If RFe is unknown leave param...

Page 41: ...resistors 1 41 Motor Angle Offset Range Function 0 32768 32767 NOTICE This parameter is only active when parameter 1 10 Motor Construction is set to 1 PM non salient SPM Permanent Magnet Motor Enter...

Page 42: ...n 1 PM non salient SPM Use this parameter along with parameter 1 51 Min Speed Normal 1 50 Motor Magnetisation at Zero Speed This parameter is not visible on the LCP Range Function Magnetising RPM to o...

Page 43: ...1 58 Flying Start Test Pulses Current Range Function Size related 0 200 NOTICE This parameter is only available in VVC NOTICE This parameter has effect on PM motors only Sets the current level for th...

Page 44: ...the basis of the nominal motor speed nM N 1 62 Slip Compensation Range Function This function is not active when parameter 1 00 Configuration Mode is set to 1 Speed closed loop or when parameter 1 01...

Page 45: ...start up mode This is done to initialize the VVC control core for previously free running motor Both selections estimate the speed and angle Active for PM and SynRM motors in VVC only Option Function...

Page 46: ...This function makes it possible to catch a motor which is spinning freely due to a mains dropout 1 73 Flying Start Option Function 0 Disabled No function 1 Enabled Enables the frequency converter to c...

Page 47: ...peed cannot reach the value set in parameter 1 77 Compressor Start Max Speed RPM within the specified time the rotor is considered blocked and the frequency converter trips The time includes any time...

Page 48: ...rated motor frequency fM N See chapter 4 2 11 ETR Via a mechanical thermal switch Klixon type See chapter 4 2 12 Klixon For the North American market The ETR functions provide class 20 motor overload...

Page 49: ...A153 11 PTC Thermistor OFF ON Illustration 4 11 PTC Thermistor Connection Analog Input Input digital analog Supply voltage Threshold cutout values Digital 10 V 800 2 7 k Analog 10 V 3 0 k 3 0 k Table...

Page 50: ...be selected if the analog input is already in use as a reference source selected in parameter 3 15 Reference 1 Source 1 93 Thermistor Source Option Function parameter 3 16 Reference 2 Source or parame...

Page 51: ...urrent set in parameter 2 01 DC Brake Current after a stop command 2 06 Parking Current Range Function 50 0 1000 Set current as percentage of rated motor current parameter 1 24 Motor Current Is used w...

Page 52: ...3 Process is selected in parameter 1 00 Configuration Mode 0 Min Max Select the range of the reference signal and the feedback signal Signal values can be positive only or positive and negative The m...

Page 53: ...e 0 7 Range Function 0 100 100 Enter up to 8 different preset references 0 7 in this parameter using array programming The preset reference is stated as a percentage of the value RefMAX 3 10 Preset Re...

Page 54: ...eference Range Function 0 200 200 The actual reference X is increased or decreased with the percentage Y set in parameter 3 14 Preset Relative Reference This results in the actual reference Z Actual r...

Page 55: ...54 7 Frequency input 29 8 Frequency input 33 11 Local bus reference Reference from terminals 68 and 69 20 Digital pot meter 3 17 Reference Resource 3 Option Function 21 Analog input X30 11 22 Analog i...

Page 56: ...ation are variable that is increasing or decreasing The S ramp acceleration and deceleration settings are defined as a percentage of the actual ramp time 130BA168 10 Ramp X S Ramp Ratio at Accel End J...

Page 57: ...time parameter 3 41 Ramp 1 Ramp Up Time in which the acceleration torque increases The larger the percentage value the greater the jerk compensation achieved and thus the lower the torque jerks occur...

Page 58: ...mp down time that is the deceleration time from the nominal motor speed ns to 0 RPM Select a ramp down time such that no overvoltage occurs in the frequency converter due to regenerative operation of...

Page 59: ...t the output current does not exceed the current limit in parameter 4 18 Current Limit during ramping The value 0 00 corresponds to 0 01 s in speed mode See ramp down time in 3 61 Ramp 3 Ramp up Time...

Page 60: ...ge Function Size related 0 01 3600 s Enter the ramp up time which is the acceleration time from 0 RPM to the rated motor speed ns Select a ramp up time such that the output current does not exceed the...

Page 61: ...mit in parameter 4 18 Current Limit The jog ramp time starts after activation of a jog signal via the LCP a selected digital input or the serial communication port When jog state is disabled then the...

Page 62: ...reased or decreased by the value set in this parameter 3 91 Ramp Time Range Function 1 s 0 3600 s Enter the ramp time that is the time for adjustment of the reference 0 100 of the specified digital po...

Page 63: ...rections Allows the motor to rotate in both directions 4 11 Motor Speed Low Limit RPM Range Function Size related 0 par 4 13 RPM Enter the minimum limit for motor speed The motor speed low limit can b...

Page 64: ...s a final limit on the output frequency for improved safety in applications where overspeeding is to be avoided This limit is final in 4 19 Max Output Frequency Range Function all configurations indep...

Page 65: ...onitor is active as soon as the value in parameter 4 31 Motor Feedback Speed Error is exceeded regardless of the setting in parameter 4 32 Motor Feedback Loss Timeout Warning Alarm 61 Feedback Error i...

Page 66: ...eeds this limit the display reads Current High The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02 Refer to Illustration 4 25 4 52 Warning...

Page 67: ...duced version of option 1 Trip 100 ms 1 phase missing is handled as in option 1 Trip 100 ms 3 phase detection is reduced compared to option 1 Trip 100 ms The 3 phase detection is only working at start...

Page 68: ...and coast stop quick stop DC brake stop and the Off key Group 2 Start latched start reversing start reversing jog and freeze output Table 4 7 Function Groups Digital input function Select Terminal No...

Page 69: ...as coast 8 Start Default digital input 18 Select start for a start stop command Logic 1 start logic 0 stop 9 Latched start If a pulse is applied for minimum 2 ms the motor starts The motor stops when...

Page 70: ...nal interlock This function makes it possible to give an external fault to the frequency converter This fault is treated in the same way as an internally generated alarm 55 DigiPot Increase Increase s...

Page 71: ...This parameter is active when option module VLT General Purpose I O MCB 101 is installed in the frequency converter Functions are described in parameter group 5 1 Digital Inputs 5 17 Terminal X30 3 D...

Page 72: ...frequency is outside the frequency range set in parameter 4 52 Warning Speed Low and parameter 4 53 Warning Speed High 16 Below speed low Output speed is lower than the setting in parameter 4 52 Warn...

Page 73: ...es high Otherwise it is low 74 Logic Rule 4 See parameter group 13 4 Logic Rules If logic rule 4 is evaluated as true the output goes high Otherwise it is low 75 Logic Rule 5 See parameter group 13 4...

Page 74: ...a row the frequency converter shows alarm 13 Overcurrent and initiates a 3 minute delay before the next reset 5 30 Terminal 27 Digital Output Option Function 0 No operation Functions are described in...

Page 75: ...y Option Function converter brake resistor or connected thermistor 22 Ready no thermal W The frequency converter is ready for operation and there is no overtem perature warning 23 Remote ready no TW T...

Page 76: ...on is true the output goes high Otherwise it is low 65 Comparator 5 See parameter group 13 1 Comparators If comparator 5 in SLC is true the output goes high Otherwise it is low 70 Logic rule 0 See par...

Page 77: ...r clockwise the logical product of the status bits running AND reverse 5 40 Function Relay Option Function 125 Drive in hand mode Output is high when the frequency converter is in hand on mode as indi...

Page 78: ...r 5 52 Term 29 Low Ref Feedb Value Refer to Illustration 4 28 5 51 Term 29 High Frequency Range Function Size related 0 110000 Hz Enter the high frequency limit corresponding to the high motor shaft s...

Page 79: ...gnal from the control This is an advantage if there is a lot of noise in the system NOTICE These parameters cannot be adjusted while the motor is running These parameters configure pulse outputs with...

Page 80: ...he output variable set in parameter 5 63 Terminal 29 Pulse Output Variable 5 66 Terminal X30 6 Pulse Output Variable Select the variable for readout on terminal X30 6 This parameter is active when VLT...

Page 81: ...nection B A B A 130BA646 10 CW CCW Illustration 4 31 Encoder Rotation Direction 5 70 Term 32 33 Pulses Per Revolution Range Function 1024 1 4096 Set the encoder pulses per revolution on the motor shaf...

Page 82: ...d to output terminal 27 when the terminal is configured as 45 Bus Controlled in parameter 5 60 Terminal 27 Pulse Output Variable 5 94 Pulse Out 27 Timeout Preset Range Function 0 0 100 Set the output...

Page 83: ...ge Parameter 6 22 Terminal 54 Low Current for a time period defined in parameter 6 00 Live Zero Timeout Time then the function set in 6 01 Live Zero Timeout Function Option Function parameter 6 01 Liv...

Page 84: ...ion 0 01 s 0 01 10 s NOTICE This parameter cannot be adjusted while the motor is running 6 16 Terminal 53 Filter Time Constant Range Function Enter the filter time constant This constant is a first or...

Page 85: ...ence feedback value set in parameter 6 35 Term X30 11 High Ref Feedb Value 6 34 Term X30 11 Low Ref Feedb Value Range Function 0 999999 999 999999 999 Sets the analog input scaling value to correspond...

Page 86: ...tor Current The value is taken from parameter 16 37 Inv Max Current The inverter maximum current 160 current is equal to 20 mA Example Inverter normal current 11 kW is 24 A 160 38 4 A Motor normal cur...

Page 87: ...er than 20 mA at full scale or 20 mA at an output below 100 of the maximum signal value If 20 mA is the required output current at a value 0 100 of the full scale output program the percentage value i...

Page 88: ...ut Option Function 133 Motor cur 4 20mA The value is taken from parameter 16 37 Inv Max Current The inverter maximum current 160 current is equal to 20 mA Example Inverter normal current 11 kW is 24 A...

Page 89: ...arameters 7 Controllers NOTICE If separate encoders are used adjust the ramp related parameters according to the gear ratio between the 2 encoders 7 00 Speed PID Feedback Source Option Function NOTICE...

Page 90: ...05 Speed PID Diff Gain Limit Range Function 5 1 20 Set a limit for the gain provided by the differentiator Consider limiting the gain at higher frequencies For example set up a pure D link at low fre...

Page 91: ...nt specified This feature increases the dynamic performance of the speed control loop 4 8 1 7 1 Torque PI Control Parameters for configuring the torque PI control 7 12 Torque PI Proportional Gain Rang...

Page 92: ...difference between the reference signal and the feedback signal 0 Normal Set process control to increase the output frequency 1 Inverse Set process control to decrease the output frequency 7 31 Proce...

Page 93: ...s bit is 1 4 8 4 7 4 Advanced Process PID Ctrl This parameter group is only used if parameter 1 00 Config uration Mode is set to 7 Extended PID speed CL 7 40 Process PID I part Reset Option Function 0...

Page 94: ...5 Ext Process PID Ctrl This parameter group is only used if parameter 1 00 Config uration Mode is set to 7 Extended PID speed CL 7 50 Process PID Extended PID Option Function 0 Disabled Disable the ex...

Page 95: ...ptions During initial power up the frequency converter automatically sets this parameter to 3 Option A if it detects a valid fieldbus option installed in slot A When the option is removed the frequenc...

Page 96: ...ect the action after receiving a valid control word following a timeout This parameter is active only when parameter 8 04 Control Timeout Function is set to 7 Set up 1 8 Set up 2 9 Set up 3 10 Set up...

Page 97: ...e 1 PROFIdrive profile 8 13 Configurable Status Word STW This is an array parameter with 16 elements 1 element for each bit in range 0 15 Elements 5 and 11 15 are configurable Each of the bits can be...

Page 98: ...47 Select 0 to read out the actual fieldbus product code according to the mounted fieldbus option Select 1 to read out the actual vendor ID 4 9 3 8 3 FC Port Settings 8 30 Protocol Option Function Sel...

Page 99: ...ard telegrams for the FC port 202 Custom telegram 3 8 41 Parameters for Signals Option Function 0 None This parameter contains a list of signals available for selection in parameter 8 42 PCD Write Con...

Page 100: ...Motor Phase U Current 1646 Motor Phase V Current 8 41 Parameters for Signals Option Function 1647 Motor Phase W Current 1648 Speed Ref After Ramp RPM 1650 External Reference 1651 Pulse Reference 1652...

Page 101: ...Generator Mode 553 Term 29 High Ref Feedb Value 8 42 PCD Write Configuration Range Function 558 Term 33 High Ref Feedb Value 590 Digital Relay Bus Control 593 Pulse Out 27 Bus Control 595 Pulse Out 29...

Page 102: ...ert Warning Word 8 43 PCD Read Configuration Range Function 1399 Alert Status Word 1500 Operating hours 1501 Running Hours 1502 kWh Counter 1600 Control Word 1601 Reference Unit 1602 Reference 1603 St...

Page 103: ...8 Analog Out X45 1 mA 1679 Analog Out X45 3 mA 8 43 PCD Read Configuration Range Function 1684 Comm Option STW 1685 FC Port CTW 1 1690 Alarm Word 1691 Alarm Word 2 1692 Warning Word 1693 Warning Word...

Page 104: ...to 1 PM non salient SPM only selection 0 Digital input is available 0 Digital input Activate a start command via a digital input 1 Bus Activate a start command via the serial communication port or fie...

Page 105: ...is set to 1 PROFIdrive profile Option Function 0 Digital input 1 Bus 2 Logic AND 3 Logic OR 8 58 Profidrive OFF3 Select Select control of the frequency converter OFF3 selection via the terminals digit...

Page 106: ...n 0 0 65535 This parameter delivers the MAV for a Master Class 2 This parameter is valid if the control priority is set to Master Class 2 9 15 PCD Write Configuration Array 10 Option Function Select t...

Page 107: ...see parameter 9 22 Telegram Selection 0 None 1500 Operating hours 1501 Running Hours 1502 kWh Counter 1600 Control Word 9 16 PCD Read Configuration Array 10 Option Function 1601 Reference Unit 1602 Re...

Page 108: ...Address Range Function 126 1 126 Enter the address in this parameter or in the hardware switch In order to adjust the station address in this parameter the hardware switch must be set to 126 or 127 O...

Page 109: ...High Ref Feedb Value 590 Digital Relay Bus Control 593 Pulse Out 27 Bus Control 9 23 Parameters for Signals Array 1000 Read only Option Function 595 Pulse Out 29 Bus Control 597 Pulse Out X30 6 Bus C...

Page 110: ...Analog Input 54 1665 Analog Output 42 mA 1666 Digital Output bin 1667 Freq Input 29 Hz 1668 Freq Input 33 Hz 1669 Pulse Output 27 Hz 9 23 Parameters for Signals Array 1000 Read only Option Function 1...

Page 111: ...e occurred since last reset or power up The maximum buffer capacity is 8 error events 9 47 Fault Number Range Function 0 0 0 This buffer contains the alarm number for example 2 for live zero error 4 f...

Page 112: ...ot automatically stored in the non volatile memory Use this parameter to activate a function that stores parameter values in the EEPROM non volatile memory so changed parameter values are retained at...

Page 113: ...PROFINET 9 90 Changed Parameters 1 Array 116 No LCP access Read only Range Function 0 0 9999 This parameter shows a list of all the frequency converter parameters deviating from default setting 9 91...

Page 114: ...o the IP address of the IO Device 12 04 DHCP Server Range Function 0 0 2147483647 Read only Show the IP address of the found DHCP or BOOTP server 12 05 Lease Expires Range Function Size related 0 0 Re...

Page 115: ...2 80 FTP Server Enables disables the built in FTP server Option Function 0 Disabled Disable the built in FTP server 1 Enabled Enable the built in FTP server 12 81 HTTP Server Enables disables the buil...

Page 116: ...ion cables The distance from the option to the error is shown in meters with an accuracy of 2 m 6 56 ft The value 0 means that no errors are detected 12 94 Broadcast Storm Protection Range Function 1...

Page 117: ...le shooting The parameter shows a sum of port 1 port 2 12 99 Media Counters Range Function 0 0 4294967295 Read only Advanced interface counters from the built in switch can be used for low level troub...

Page 118: ...nd no other events are evaluated This means that when the SLC starts it evaluates the 1st event and only the 1st event in each scan interval Only when the 1st event is evaluated true the SLC executes...

Page 119: ...ing Speed Low 13 01 Start Event Select the boolean true or false input to activate smart logic control Option Function 12 Above speed high The output speed is higher than the setting in parameter 4 53...

Page 120: ...Digital input x30 3 Use the value of x30 3 VLT General Purpose I O MCB 101 78 Digital input x30 4 Use the value of x30 4 VLT General Purpose I O MCB 101 83 Broken Belt Use the value of broken belt 13...

Page 121: ...arameter group 13 Smart Logic to default settings 4 12 2 13 1 Comparators Comparators are used for comparing continuous variables that is output frequency output current analog input and so on to fixe...

Page 122: ...arator Value 1 equal The result of the evaluation is true when the variable selected in parameter 13 10 Comparator Operand is approximately equal to the fixed value in parameter 13 12 Comparator Value...

Page 123: ...an 1 Option Function 0 False Select the first boolean true or false input for the selected logic rule See parameter 13 01 Start Event and parameter 13 02 Stop Event for more information 1 True 2 Runni...

Page 124: ...e expression 13 40 AND 13 42 2 OR Evaluates the expression 13 40 OR 13 42 13 41 Logic Rule Operator 1 Array 6 Option Function 3 AND NOT Evaluates the expression 13 40 AND NOT 13 42 4 OR NOT Evaluates...

Page 125: ...or 5 60 Logic rule 4 61 Logic rule 5 70 SL Time out 3 71 SL Time out 4 72 SL Time out 5 73 SL Time out 6 74 SL Time out 7 13 42 Logic Rule Boolean 2 Option Function 75 Start command given 76 Digital i...

Page 126: ...Time out 2 33 Digital input DI18 13 44 Logic Rule Boolean 3 Array 6 Option Function 34 Digital input DI19 35 Digital input DI27 36 Digital input DI29 37 Digital input DI32 38 Digital input DI33 39 Sta...

Page 127: ...ime out 1 32 SL Time out 2 13 51 SL Controller Event Option Function 33 Digital input DI18 34 Digital input DI19 35 Digital input DI27 36 Digital input DI29 37 Digital input DI32 38 Digital input DI33...

Page 128: ...inputs or via a fieldbus 13 Select preset ref 3 Selects preset reference 3 13 52 SL Controller Action Option Function If the active preset reference is changed it merges with other preset reference c...

Page 129: ...imer 3 Starts timer 3 see parameter 13 20 SL Controller Timer for further description 71 Start timer 4 Starts timer 4 see parameter 13 20 SL Controller Timer for further description 72 Start timer 5 S...

Page 130: ...lose the control of the motor When mains is restored and the IGBTs start again the output frequency and voltage vector do not correspond to the speed frequency of the motor and the result is normally...

Page 131: ...uring 4 Kinetic back up equals parameter 14 11 Mains Fault Voltage Level x 1 35 14 10 Mains Failure Option Function If the mains does not return UDC is maintained as long as possible by ramping the sp...

Page 132: ...ns Fault Voltage Level x 1 35 14 10 Mains Failure Option Function Ref UDC 14 15 A B C D E A 130BC922 10 UDC V n RPM t S t S 14 11 1 35 A Normal operation B Mains failure C Kinetic back up D Mains retu...

Page 133: ...nd FC 300 the detection level is different Use the following formula to obtain the same detection level as in VLT 5000 Parameter 14 11 Mains Fault Voltage Level VLT 5000 level value used in VLT 5000 x...

Page 134: ...ction 9 Automatic reset x 9 10 Automatic reset x 10 11 Automatic reset x 15 12 Automatic reset x 20 13 Infinite auto reset Select this option for continuous resetting after tripping 14 Reset at power...

Page 135: ...Function 1 Control card test Remember to set switches S201 A53 and S202 A54 as specified in the parameter description when performing a control card test Otherwise the test fails 2 Initialisation Sel...

Page 136: ...s the controller react faster Too high a setting leads to controller instability 14 31 Current Lim Ctrl Integration Time Range Function Size related 0 002 2 s Controls the current limit control integr...

Page 137: ...link In general DC link compensation is recommended for most 14 51 DC Link Compensation Option Function applications but pay attention when operating in field weakening as it can generate speed oscil...

Page 138: ...This parameter sets a minimum allowed limit to the switching frequency and ensures that the filter is operated within the safe range of switching frequencies 14 55 Output Filter Option Function Operat...

Page 139: ...the counter has dropped below 90 7 If parameter 14 62 Inv Overload Derate Current is set to for example 95 a steady overload causes the pump speed to fluctuate between values corresponding to 110 and...

Page 140: ...ute recovery time after 2 consecutive overcurrents within a short time window Failure Alarm Element in parameter 14 90 Fau lt Level Off Warning Trip Trip Lock Trip with delayed reset 10 V low 1 1490 0...

Page 141: ...parameter 15 02 kWh Counter 15 07 Reset Running Hours Counter Option Function 0 Do not reset 15 07 Reset Running Hours Counter Option Function 1 Reset counter To reset the running hours counter to 0...

Page 142: ...hen the trigger event occurs a window is applied to freeze the log The log then retains a specified percentage of samples before the occurrence of the trigger event parameter 15 14 Samples Before Trig...

Page 143: ...ms The time interval between 2 events depends on how often events occur maximum once every scan time Data logging is continuous but if an alarm occurs the log is saved and the values can be viewed on...

Page 144: ...out is identical to the FC 300 power field of the type code definition characters 1 6 15 41 Power Section Range Function 0 0 20 View the frequency converter type The readout is identical to the FC 300...

Page 145: ...Serial No Array 8 Range Function 0 0 18 View the installed option serial number 4 14 7 15 8 Operating Data II 15 80 Fan Running Hours Range Function 0 h 0 2147483647 h View how many hours the heat sin...

Page 146: ...teps 16 11 Power hp Range Function 0 hp 0 10000 hp View the motor power in hp The value shown is calculated based on the actual motor voltage and motor current The value is filtered and therefore appr...

Page 147: ...on 0 0000 Ohm 0 0000 100 0000 Ohm Shows the calibrated stator resistance 4 15 3 16 3 Drive Status 16 30 DC Link Voltage Range Function 0 V 0 10000 V View a measured value The value is filtered with a...

Page 148: ...rent faults including short circuit overcurrent and imbalance of supply voltage from left 1 4 Inverter 5 8 Rectifier 0 No fault recorded 4 15 4 16 5 Ref Feedb 16 50 External Reference Range Function 0...

Page 149: ...ved Reserved Reserved Illustration 4 47 Relay Settings 16 61 Terminal 53 Switch Setting Option Function View the setting of input terminal 53 0 Current 1 Voltage 16 62 Analog Input 53 Range Function 0...

Page 150: ...12 Range Function 0 20 20 View the actual value at input X30 12 of VLT General Purpose I O MCB 101 16 77 Analog Out X30 8 mA Range Function 0 0 30 View the actual value at input X30 8 in mA 4 15 6 16...

Page 151: ...via the serial communication port in hex code 16 94 Ext Status Word Range Function 0 0 4294967295 Returns the extended warning word sent via the serial communication port in hex code 16 95 Ext Status...

Page 152: ...and activate the encoder emulation function generation of encoder signals from the measured position from a resolver Use this function to transfer the speed or position information from 1 frequency co...

Page 153: ...value 0 means no warning 18 90 Process PID Error Range Function 0 200 200 Give the present error value used by the process PID controller 18 91 Process PID Output Range Function 0 200 200 Give the pre...

Page 154: ...er defines which input on the frequency converter should be treated as the source of the feedback signal Option Function 0 No function 1 Analog Input 53 2 Analog Input 54 3 Frequency input 29 4 Freque...

Page 155: ...e differentiator does not react to a constant error It only provides a gain when the error changes The quicker the error changes the stronger the gain from the differen tiator 21 24 Ext 1 Dif Gain Lim...

Page 156: ...the sleep status the frequency converter could still come out of wake up according to the real wake up conditions for this time There are 2 different ways of using the sleep mode function after sleep...

Page 157: ...normal setpoint for pressure Pset the motor ramps up again The pressure is then controlled for reaching the set value Pset External PI controller or manual control parameter 1 00 Configuration Mode Op...

Page 158: ...rated PI controller is used for controlling the pressure Set the pressure drop allowed in percentage of setpoint for the pressure Pset before going into sleep mode and canceling the sleep mode 22 44 W...

Page 159: ...20 High Starting Torque Time s Range Function Size related 0 60 s This function is active together with speed control closed loop In order to obtain a high starting torque approximately 2 x IVLT N fo...

Page 160: ...when the logged event occurred 40 45 Fault Log Control Word Range Function 0 0 65535 View the control word sent from the drive when the logged event occurred 40 46 Fault Log Status Word Range Functio...

Page 161: ...Uint32 9 Visible string VisStr 33 Normalized value 2 bytes N2 35 Bit sequence of 16 boolean variables V2 54 Time difference w o date TimD Table 5 1 Data Type 5 1 1 Conversion The various attributes of...

Page 162: ...l set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100 CustomReadoutUnit All set ups TRUE 2 Int32 0 37 Disp...

Page 163: ...tance Lq ExpressionLimit All set ups FALSE 3 Int32 1 39 Motor Poles ExpressionLimit All set ups FALSE 0 Uint8 1 40 Back EMF at 1000 RPM ExpressionLimit All set ups FALSE 0 Uint16 1 41 Motor Angle Offs...

Page 164: ...Limit All set ups TRUE 1 Uint16 2 06 Parking Current 50 All set ups TRUE 0 Uint16 2 07 Parking Time 3 s All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function ExpressionLimit All set ups...

Page 165: ...l set ups TRUE 2 Uint32 3 62 Ramp 3 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 65 Ramp 3 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 66 Ramp 3 S ramp Ratio at Accel End 5...

Page 166: ...Freq High ExpressionLimit All set ups TRUE Uint16 4 5 Adj Warnings 4 50 Warning Current Low 0 A All set ups TRUE 2 Uint32 4 51 Warning Current High ImaxVLT P1637 16 00 A All set ups TRUE 2 Uint32 4 5...

Page 167: ...se Filter Time Constant 29 100 ms All set ups FALSE 3 Uint16 5 55 Term 33 Low Frequency 100 Hz All set ups TRUE 0 Uint32 5 56 Term 33 High Frequency ExpressionLimit All set ups TRUE 0 Uint32 5 57 Term...

Page 168: ...1 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 N A All set ups TRUE 3 Int32 6 35 Term X30 11 High...

Page 169: ...0 s All set ups TRUE 2 Uint32 7 35 Process PID Differentiation Time 0 s All set ups TRUE 2 Uint16 7 36 Process PID Diff Gain Limit 5 N A All set ups TRUE 1 Uint16 7 38 Process PID Feed Forward Factor...

Page 170: ...ssionLimit 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay ExpressionLimit 1 set up TRUE 5 Uint16 8 4 FC MC protocol set 8 40 Telegram Selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 41 Parame...

Page 171: ...te found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 St...

Page 172: ...AC 0 N A 2 set ups TRUE 0 OctStr 6 12 19 Supervisor IP Addr 0 N A 2 set ups TRUE 0 OctStr 4 12 8 Other Ethernet Services 12 80 FTP Server 0 Disabled 2 set ups TRUE Uint8 12 81 HTTP Server 0 Disabled 2...

Page 173: ...E Uint8 13 12 Comparator Value ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 ExpressionLim...

Page 174: ...ay at Inverter Fault ExpressionLimit All set ups TRUE 0 Uint8 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time Ex...

Page 175: ...32 15 4 Drive Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 15 43 Software V...

Page 176: ...istance 0 0000 Ohm All set ups TRUE 4 Uint32 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 34 Heatsink Temp 0 C All set ups FALSE 100 Uint8 16 35 Inverter Thermal 0 All set...

Page 177: ...16 16 9 Diagnosis Readouts 16 90 Alarm Word 0 N A All set ups FALSE 0 Uint32 16 91 Alarm Word 2 0 N A All set ups FALSE 0 Uint32 16 92 Warning Word 0 N A All set ups FALSE 0 Uint32 16 93 Warning Word...

Page 178: ...RUE Uint8 21 11 Ext 1 Minimum Reference 0 ExtPID1Unit All set ups TRUE Int32 21 12 Ext 1 Maximum Reference 100 ExtPID1Unit All set ups TRUE Int32 21 13 Ext 1 Reference Source 0 No function All set ups...

Page 179: ...lue 4 set up Change during operation Conversion index Type 30 2 Adv Start Adjust 30 20 High Starting Torque Time s ExpressionLimit All set ups TRUE 2 Uint16 30 21 High Starting Torque Current Expressi...

Page 180: ...that the mains supply must be switched off before the alarm can be reset After being switched back on the frequency converter is no longer blocked and can be reset once the cause has been rectified A...

Page 181: ...hase U missing X X X Parameter 4 58 Missing Motor Phase Function 31 Motor phase V missing X X X Parameter 4 58 Missing Motor Phase Function 32 Motor phase W missing X X X Parameter 4 58 Missing Motor...

Page 182: ...Feedback Signal Monitoring 91 Analog input 54 wrong settings X S202 95 Broken belt X 99 Locked rotor X X 101 Speed monitor X X 104 Mixing fans X X 122 Mot rotat unexp X 148 System temp X X 154 D out o...

Page 183: ...eedback parameter 4 56 Warning Feedback Low 7 00000080 128 Motor th over A11 Reserved Motor th over W11 Reserved Output current high current parameter 4 51 Warning Current High 8 00000100 256 Motor ET...

Page 184: ...w A47 Reserved 24 V supply Low W47 Reserved Unused 24 01000000 16777216 Mains failure A36 Reserved Mains failure W36 Reserved Unused 25 02000000 33554432 1 8 V supply low A48 Current limit A59 Current...

Page 185: ...the low voltage warning limit The limit depends on the drive voltage rating The unit is still active WARNING ALARM 7 DC overvoltage If the DC link voltage exceeds the limit the drive trips after a cer...

Page 186: ...on for excessive current draw on the motor WARNING ALARM 13 Over current The inverter peak current limit approximately 200 of the rated current is exceeded The warning lasts approximately 1 5 s then t...

Page 187: ...the fan is commanded to run and there is no feedback from the sensor this alarm appears For drives with AC fans the voltage to the fan is monitored Troubleshooting Check for proper fan operation Cycle...

Page 188: ...parameter 14 10 Mains Failure is not set to 0 No function Troubleshooting Check the fuses to the drive and mains supply to the unit ALARM 37 Phase imbalance There is a current imbalance between the p...

Page 189: ...eck for proper grounding and loose connections Check for proper wire size Check the motor cables for short circuits or leakage currents ALARM 46 Power card supply The supply for the gate drive on the...

Page 190: ...sensor in the IGBT module Increase the ambient temperature of the unit Also a trickle amount of current can be supplied to the drive whenever the motor is stopped by setting parameter 2 00 DC Hold Pr...

Page 191: ...monitor checks that the fan is spinning at power up or whenever the mixing fan is turned on The mixing fan fault can be configured as a warning or an alarm trip in parameter 14 53 Fan Monitor Troubles...

Page 192: ...rter module 2 Middle inverter module 2 Right inverter module 2 Second drive from the left inverter module 3 Right inverter module 3 Third from the left inverter module 4 Far right inverter module 5 Re...

Page 193: ...que PI control 89 U f control principle 33 Control cables 8 Control card Warning 188 Cooling 47 D Data log settings 139 Data readout 143 151 Default settings 159 Diagnosis 149 Digital input 66 Dischar...

Page 194: ...uts Analog output 5 Overcurrent trip 72 Overload Inverter overload no trip 137 P Parameter information 143 Parameter set up 17 Password 32 Phase loss 183 Port diagnostics 103 Port setting 96 Potentiom...

Page 195: ...45 Supply voltage 186 Synchronous motor speed 4 T Terminals Terminal 42 84 Terminal 53 81 Terminal 54 82 Terminal X30 11 83 Terminal X30 12 83 Terminal X30 8 86 Thermal load 40 145 Thermistor 6 Thermi...

Page 196: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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