Club Car 2005 precendent, Maintenance And Service

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WHEEL BRAKE ASSEMBLIES Brake Cable Removal and Installation
Page 6-10 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
6
Brake Cluster Removal, Continued:
9. Remove four bolts (11) and lock nuts (10) that mount the brake assembly to the transaxle (Figure 6-4,
Page 6-3) .
10. Remove brake assembly from transaxle.
BRAKE CLUSTER INSTALLATION
1. Install in reverse order of disassembly. Use new bow tie locking pins when installing brake cables.
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CAUTION
• Before installing axle shaft, clean any residual oil from the exposed end of the axle tube and
from the oil seal area.
2. Be sure bolts (11) (CCI P/N 1014153) and new lock nuts (10) (CCI P/N 1013924) are used to mount the
brake assembly (Figure 6-4, Page 6-3) .
3. Tighten bolts to 30 ft-lb (40.6 N·m).
4. Install the rear axle onto the transaxle.
5. Place a 1/4 to 3/8 - inch (6 - 10 mm) diameter rod against the retaining ring and tap lightly at four or five
locations to ensure it is properly seated. See following WARNING.
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WARNING
• Be sure retaining ring is properly seated in groove. If ring is not properly installed, the axle
assembly will separate from the transaxle and damage the axle assembly and other
components. Loss of vehicle control could result in severe personal injury or death.
6. Tighten lug nuts on rear wheels, using a crisscross pattern, to 55 ft-lb (74.6 N·m). See Wheel Installa-
tion, Section 8, Page 8-1.
7. Adjust the brakes. See Brake Cable Equalizer Adjustment on page 6-8.
BRAKE CABLE REMOVAL AND INSTALLATION
See General Warnings, Section 1, Page 1-1. See also Warning on Page 6-1.
Brake Cable Removal
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-2.
2. Place chocks at the front wheels.
3. Gain access to the pedal group by removing the floor mat and access panel. See Pedal Group
Removal, Section 5, Page 5-1.
4. Loosen the two jam nuts (1 and 3) on either side of turnbuckle (2) (Figure 6-19, Page 6-11) . Note that
the forward jam nut (1) is a left-hand thread. Thread each nut approximately 1/2 inch (12.7 mm) away
from the turnbuckle.
5. Loosen turnbuckle (2) until the bolt (5) is free of the turnbuckle.