Club Car 2005 precendent, Maintenance And Service

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TORQUE CONVERTER Drive Clutch
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 17-11
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8. Install a wave washer on each mounting pin. Make sure that the concave side of the washer faces the
side of the primary weight with the small guide pin protruding from it (Figure 17-12, Page 17-9) .
9. Install the secondary weights onto the mounting pins with the weight pins on the secondary weights
pointing away from the primary weights. The wave washers should be between the primary and second-
ary weights (Figure 17-13, Page 17-9) .
10. Install white plastic flat washers on each end of the mounting pin and push them against the outside sur-
faces of the weights. Center the weights and washers on the mounting pin (Figure 17-16, Page 17-11) .
11. Install the weight assemblies into the slots in the hub casting (Figure 17-11, Page 17-8) . Make sure the
mounting pin protrudes an equal amount on each side of the weights when the assemblies are in position
(Figure 17-16, Page 17-11) .
12. Install the 1/4-20 bolts and washers (2) and tighten them to 10 ft-lb (13 N·m) (Figure 17-7, Page 17-6) .
See following NOTE.
NOTE: Make sure there is at least a (minimum) gap of 0.020 inch (0.51 mm) between each end of the
mounting pin and the mounting bolt.
13. Install three drive button take-up springs.
13.1. Install a spring on the right side of each of the three button mounting posts (when looking into the
interior of the clutch cover with the rib at the twelve o’clock position) as shown (Figure 17-17,
Page 17-12) .
14. While compressing each take-up spring, install a drive button over the rib and take-up spring as shown
(Figure 17-10, Page 17-8) .
15. Install a no. 10-24 button retaining machine screw with flat washer through each button and into the rib.
Tighten the three screws to 34 in-lb (3.8 N·m) (Figure 17-10, Page 17-8) .
16. Install the thrust washer (11) onto the moveable face assembly (Figure 17-7, Page 17-6) .
17. Install the hub assembly (1) on the moveable face assembly and align the match marks made before dis-
assembling the clutch. Press the hub assembly on by hand.
Figure 17-16 Install White Washers
WHITE
WASHER