Club Car 2005 precendent, Maintenance And Service

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BODY AND TRIM Rear Body – Two-Passenger Vehicles
Page 4-10 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
4
BACKREST AND STRUCTURAL ACCESSORY MODULE (SAM)
SAM Removal
1. If the vehicle has a canopy, the rear upright supports must be removed from the SAM.
2. Remove four bolts (4) to release the SAM (3) from the vehicle (Figure 4-7, Page 4-9) .
SAM Installation
1. Position the SAM (3) over its mounting holes and secure with four screws (4). Tighten screws to 53 in-lb
(6 N·m) (Figure 4-7, Page 4-9) .
Backrest
The backrest (1) is secured to the SAM (3) with two screws (2) (Figure 4-7, Page 4-9) . When replacing the
backrest, tighten screws (2) to 5.9 ft-lb (8 N·m).
Bag Rack Removal
1. Remove two screws (10) to release the bag hoop (6) and related components from the SAM (3)
(Figure 4-7, Page 4-9) .
2. Bag strap (8) may be released by removing two plastic barrel connectors (9) and one screw (12).
3. Bag strap buckles (7) may be snapped out of bag hoop (6).
Bag Rack Installation
Installation is the reverse of removal. Tighten screw (12) to 4.8 ft-lb (6.5 N·m) and screws (10) to 11.8 ft-lb
(16 N·m)
(Figure 4-7, Page 4-9) .
Sweater Basket
The sweater basket (11) is secured to the bag hoop assembly by three screws (12). Tabs on the upper edge
of the basket align with holes in the bag hoop (6) for installation purposes. Tighten screws (12) to 4.8 ft-lb
(6.5 N·m) to secure the sweater basket
(Figure 4-7, Page 4-9) .
REAR BODY COMPONENTS (TWO-PASSENGER)
Rear Beauty Panel Removal
1. Remove SAM. See SAM Removal on page 4-10.
2. Remove one screw (3) from each canopy support bracket (1 and 2) (Figure 4-8, Page 4-11) . Remove
canopy supports.
3. Remove four screws (13) attaching the rear beauty panel (12) to the fuel bucket.
4. Remove screw (15) and remove shift handle (14) from vehicle.
5. Remove two screws (17) to remove shift cover (16) from rear beauty panel (12).
6. Lift rear beauty panel from vehicle.