Club Car 2005 precendent, Maintenance And Service

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UNITIZED TRANSAXLE Unitized Transaxle Installation
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 16-19
16
20. Connect the oil level sensor wire (18-gauge yellow) to the jumper wire (Figure 16-46, Page 16-19) .
21. Connect the 6-gauge white wire to the F2 post, the 6-gauge black ground wire to the A2 post and tighten
both wires to 48 in-lb (5.4 N·m). Connect the 16-gauge yellow wire to the DF post on the starter/gener-
ator and tighten to 30 in-lb (3.4 N·m) (Figure 16-47, Page 16-19) .
22. Connect the Forward/Reverse shifter and bracket to the transaxle.
22.1. Install the three screws securing the Forward/Reverse shifter cable bracket to the transaxle and
tighten them to 135 in-lb (15.3 N·m).
22.2. Place the woodruff key (10) on the shifter shaft (9) (Figure 16-35, Page 16-16) .
22.3. Place the shifter lever (6) (aligned with the woodruff key) onto the Forward/Reverse shaft (9).
22.4. Install the nut (3), washer (4), and bolt (7) on the Forward/Reverse shifter lever and tighten to
23 in-lb (2.6 N·m).
23. Route shifter cable through the shifter cable bracket. Ensure the cable boot is properly positioned
through the bracket. The clips on the boot should hold the cable in place. Connect shifter cable rod end
to the shifter arm
(Figure 16-48, Page 16-20) .
24. Attach the ground wire to the mounting screw on the oil filler tube mounting bracket and tighten to 50 in-lb
(5.7 N·m) (Figure 16-49, Page 16-20) .
Figure 16-44 Shock Absorber Figure 16-45 Ignition Kill Wire
Figure 16-46 Oil Level Sensor Jumper wire Figure 16-47 Starter/Generator
WHITE/BLACK
WIRE
BLACK
WIRE
STARTER
GENERATOR
YELLOW
OIL SENDING
UNIT JUMPER
WIRE
F2
DF
YELLOW
WIRE
WHITE
WIRE
GROUND
WIRE