Club Car 2005 precendent, Maintenance And Service

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WHEEL BRAKE ASSEMBLIES Brake Assembly Cleaning
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 6-5
6
BRAKE ASSEMBLY CLEANING
See General Warnings, Section 1, Page 1-1. See also Warning on Page 6-1.
1. Carefully clean the brake backing plate and all of its mechanical components.
2. Remove the rubber boot from backing plate and wipe with a clean damp cloth.
3. Lubricate the slide (1) and slide plate (2) with dry moly lubricant (CCI P/N 1012151) on both sides of the
backing plate (Figure 6-8, Page 6-4) . After lubricating, work the slide back and forth to ensure that it
slides smoothly and easily. Reinstall rubber boot onto backing plate.
ý
WARNING
• Apply grease carefully when performing the following steps. Do not allow any grease to get
onto the friction surfaces of the brake shoe pads or the brake drum. Failure to heed this
warning could cause diminished brake performance, possibly resulting in property damage or
severe personal injury.
4. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning
®
BR2-Plus
or equivalent) on each of the six raised bosses on the brake backing plate (Figure 6-9, Page 6-5) . See
preceding WARNING.
5. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus
or equivalent) to each end of both brake shoes and into the slots in the brake shoe mounting block as
shown (Figure 6-10, Page 6-5) . See preceding WARNING.
6. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus
or equivalent) to the brake adjuster assembly, adjuster wheel shoe slots, and the shaft of the adjuster
wheel as shown
(Figure 6-11, Page 6-6) . See preceding WARNING.
7. Install the adjuster wheel (1) and two washers (2 and 3) into the adjuster assembly (Figure 6-7,
Page 6-4) .
Figure 6-9 Apply Grease On Bosses Figure 6-10 Apply Grease To Brake Shoes and Slots
BOSSES
BOSSES