Club Car 2005 precendent, Maintenance And Service

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Page iv 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
Rear Body – Two-Passenger Vehicles ............................................................................................ 4-8
Universal Accessory Mounting ..................................................................................................... 4-8
Backrest and Structural Accessory Module (SAM) ...................................................................... 4-10
Rear Body Components (Two-Passenger) .................................................................................. 4-10
Rear Body – Four-Passenger Vehicles ............................................................................................ 4-12
Seat Backs ................................................................................................................................... 4-12
Seat Support ................................................................................................................................ 4-13
Foot Deck ..................................................................................................................................... 4-14
Rear Body Components (Four-Passenger) .................................................................................. 4-15
Canopy – Two-Passenger ................................................................................................................ 4-16
Two-Passenger Canopy Removal ................................................................................................ 4-16
Two-Passenger Canopy Installation ............................................................................................. 4-18
Canopy – Four-Passenger ............................................................................................................... 4-20
Four-Passenger Canopy Removal ............................................................................................... 4-20
Four-Passenger Canopy Installation ............................................................................................ 4-20
SECTION 5 – ACCELERATOR AND BRAKE PEDAL GROUP
Pedal Group ..................................................................................................................................... 5-1
Pedal Group Removal .................................................................................................................. 5-1
GCOR .......................................................................................................................................... 5-3
Debris Shields .............................................................................................................................. 5-3
Brake Return Spring ..................................................................................................................... 5-3
Pawl Assembly ............................................................................................................................. 5-4
Accelerator Return Spring ............................................................................................................ 5-4
Pedal Group Installation ............................................................................................................... 5-6
SECTION 6 – WHEEL BRAKE ASSEMBLIES
General Information ......................................................................................................................... 6-1
Brake Shoe Removal ....................................................................................................................... 6-1
Brake Assembly Cleaning ................................................................................................................ 6-5
Brake Shoe Installation .................................................................................................................... 6-6
Brake Cable Equalizer Adjustment .................................................................................................. 6-8
Brake Cluster Removal and Installation ........................................................................................... 6-9
Brake Cluster Installation ............................................................................................................. 6-10
Brake Cable Removal and Installation ............................................................................................. 6-10
SECTION 7 – STEERING AND FRONT SUSPENSION
General Information ......................................................................................................................... 7-1