Club Car 2005 precendent, Maintenance And Service

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FUEL SYSTEM Fuel Pump
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 14-15
14
FUEL PUMP
See General Warnings, Section 1, Page 1-1.
GENERAL INFORMATION
The gasoline vehicle is equipped with an impulse fuel pump. If the fuel pump is not operating properly, perform
the following tests:
• Make sure all hose clamps are tight.
• Inspect the impulse line and fuel lines for damage or clogging.
• Make sure the air vent on the fuel pump is not clogged with dirt.
• Make sure the fuel filter is not clogged.
To clean the air vent, the fuel pump must be disassembled.
FUEL PUMP REMOVAL
1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the
NEUTRAL position, and chock the wheels.
2. Access the engine compartment.
3. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-2.
4. Turn fuel shut-off valve on top of the fuel tank to the closed (OFF) position (Figure 14-12, Page 14-21) .
5. Remove hardware (11) attaching the fuel pump (8) and lift the fuel pump out of the engine compartment
(Figure 14-8, Page 14-13) .
6. Remove the clamp (6) and impulse line (12) from fuel pump.
7. Disconnect the fuel lines (10 and 13) from the pump and plug them to prevent fuel leakage . See follow-
ing WARNING.
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WARNING
• Carefully drain any fuel remaining in the pump into an approved container. Add drained fuel
back into fuel tank or dispose of properly.
FUEL PUMP DISASSEMBLY
NOTE: A fuel pump rebuild kit is available from Club Car (CCI P/N 1014524). This kit includes all gaskets,
diaphragms, and valves.
1. Remove four screws (24) and lock washers (25) from front of the fuel pump (Figure 14-9, Page 14-16) .
2. Remove the front cover of the fuel pump while holding the rest of the pump intact.