Club Car 2005 precendent, Maintenance And Service

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UNITIZED TRANSAXLE Unitized Transaxle Installation
Page 16-18 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
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14. Position the floor jack under the rear bumper and raise the jack high enough to support the vehicle
(Figure 16-42, Page 16-18) . Make sure the vehicle is stable on the jack, then remove the jack stands.
15. After the jack stands are removed, lower the vehicle to approximately its normal height. Position the leaf
springs in the front spring mounts and install the bolts and lock nuts. Ensure the brackets on the brake
cables are placed over the bolts before the lock nuts are installed. Tighten lock nuts to 15 ft-lb (20.3 N·m)
(Figure 16-42, Page 16-18) .
16. Using the floor jack, adjust vehicle height to position the leaf springs for mounting in the shackles. Install
the mounting bolts and lock nuts (Figure 16-43, Page 16-18) .
17. Position shocks in the shock mounts and install cushions, mounting washers and nuts (Figure 16-44,
Page 16-19) . Tighten nuts until cushions expand to be the same diameter as the mounting washers.
18. Connect brake cables. See Brake Cable Installation, Section 6, Page 6-12.
19. Route the engine kill switch wire (18-gauge white/black) through the same retainers that hold the accel-
erator cable. Connect the wire to the bullet connector at the lower right front of the engine (Figure 16-45,
Page 16-19) .
Figure 16-42 Leaf Springs Figure 16-43 Leaf Springs and Shackles