Club Car 2005 precendent, Maintenance And Service

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BODY AND TRIM Canopy – Four-Passenger
Page 4-20 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
4
CANOPY – FOUR-PASSENGER
See General Warnings, Section 1, Page 1-1.
CAUTION
• To prevent damage to the canopy, do not remove the canopy supports (1 and 6) from the
vehicle without first removing the canopy (9) (Figure 4-13, Page 4-19).
FOUR-PASSENGER CANOPY REMOVAL
1. Remove the two nuts (12), two bolts (11), and spacers (10) from the canopy (9), and each front canopy
support (1) (Figure 4-13, Page 4-19) .
2. Remove the nuts (14) and bolts (13) from the canopy (9) and the rear support (6).
3. Lift canopy (9) away from front canopy supports (1) and rear support (6).
4. Remove screws (5) securing front canopy support covers to front body.
5. Slide canopy support covers (4) up front canopy supports (1) to gain access to bolts (2).
6. Remove two bolts (2) from each front canopy support (1) and remove the canopy supports from the vehi-
cle.
7. Remove two bolts (8) from the rear support (3) and remove rear support from vehicle.
FOUR-PASSENGER CANOPY INSTALLATION
1. Install the front canopy supports.
1.1. Ensure the front supports are properly oriented to the correct side of the vehicle as shown
(Figure 4-13, Page 4-19) . The lower profile of each support follows the profile of the vehicle. If the
supports are placed on the wrong side of the vehicle, they will not follow the vehicle’s profile.
1.2. Align the holes in the lower portion of each front support (1) with the corresponding holes in the
vehicle. Insert two bolts (3) through each front support into the threaded holes in the vehicle. The
bolts are color-coded with gold thread lock. Only finger-tighten the bolts at this time.
1.3. Slide the front support covers (4) over the front supports (1). The covers are marked DRIVER and
PASS to identify them as going on the driver side or passenger side respectively. Do not install the
screws (5) yet.
2. Remove the two bolts that secure the hip restraint (15) to the seat supports (7).
3. Align the rear canopy support (6) with the top of the seat supports (7) and secure with two bolts (8) as
shown. Tighten the hardware to 124 in-lb (14 N·m).
4. Secure the front of the canopy (9) to the front supports (1) with four spacers (10), bolts (11), and cap-nuts
(12). Tighten the hardware to 10 ft-lb (13.6 N·m).
5. Secure the rear of the canopy (9) to the rear canopy support (6) with four bolts (13) and cap-nuts (14).
Tighten the hardware to 10 ft-lb (13.6 N·m).
6. Tighten the four bolts (3) installed in step 1.2 to 18 ft-lb (25 N·m).
7. Secure each front support cover (4) with one screw (5). Tighten the hardware to 53 in-lb (6 N·m).