Club Car 2005 precendent, Maintenance And Service

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ELECTRICAL COMPONENTS Fuel Gauge
Page 12-22 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
12
Fuel Gauge Removal, Continued:
4. Remove the two hex nuts (3) and lock washers (4) from the threaded studs on the back of the gauge.
Remove the mounting bracket (5) from the back side of the fuel gauge (2) and remove the fuel gauge
from the instrument panel.
Fuel Gauge Installation
1. Install a new fuel gauge into hole in instrument panel until flange seats against panel (Figure 12-22,
Page 12-22) .
2. Slide the mounting bracket (5) onto the two threaded studs on the fuel gauge and secure with two lock
washers (4) and two hex nuts (3). Tighten to 2.5 in-lb (0.28 N·m). Place one drop of Loctite™ on each
hex nut. Do not allow Loctite to come into contact with the fuel gauge casing.
3. Connect the blue wire from the wire harness to the (I) terminal, the orange wire from the wire harness
to the (S) terminal, and the black wire from the wire harness to the (G) terminal. See Wiring Diagrams,
Section 11, Page 11-6.
4. Install the instrument panel.
4.1. Connect the electrical connector (3) (Figure 12-16, Page 12-13) .
4.2. Position the instrument panel (2) on the dash assembly. Make sure tabs on upper edge properly
engage with the corresponding slots on the dash assembly. Ensure that there are no wires exposed
or pinched during positioning.
4.3. Secure instrument panel to the dash assembly with three screws (1). Tighten screws to 1.8 ft-lb
(2.5 N·m).
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16.3 N·m).
See Figure 1-1, Section 1, Page 1-3. Coat terminals with Battery Terminal Protector Spray (CCI P/N
1014305) to minimize corrosion.
Figure 12-22 Fuel Gauge Installation
3
5
4
2
BLACK
ORANGE
BLUE