Club Car 2005 precendent, Maintenance And Service

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ELECTRICAL COMPONENTS Ignition Coil
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 12-27
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10. Rotate the flywheel (8) until the magnet is positioned directly under the ignition coil. Use a 0.012-inch
(0.304 mm) bronze feeler gauge to set the air gap between the ignition coil and the flywheel magnet.
Tighten the two mounting bolts (6) to 30 in-lb (3.4 N·m) (Figure 12-30, Page 12-27) .
11. Connect the 18-gauge black wire to the spade terminal on the coil.
12. Position the fan housing close to the engine crankcase and slide the plug wire grommet into the notch
on the housing.
13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder
shroud. The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in
the housing with the flanged bolts loosened earlier.
14. Install the four remaining flange bolts that secure the fan housing to the engine crankcase. Tighten all
seven mounting bolts to 90 in-lb (10.2 N·m) (Figure 12-27, Page 12-26) .
15. Install the stiffener with four hex-head bolts and lock nuts. Tighten the hardware to 23 ft-lb (30.5 N·m)
(Figure 12-26, Page 12-25) .
16. Install the fan shroud with four pan-head bolts (5). Tighten to 50 in-lb (5.7 N·m) (Figure 12-27,
Page 12-26) .
17. Secure the wire harness to the stiffener with a wire tie. Place the wire tie through the lower hole at the
back of the stiffener (Figure 12-26, Page 12-25) .
CAUTION
• Make sure wire harness is routed and secured away from the muffler.
18. Install the muffler. See Muffler Installation, Section 15, Page 15-1.
19. Place the governor guard (1) onto the throttle bracket and the 2-ended bolt. Install the two Torx screws
(4) through the governor guard into the throttle bracket and tighten to 15 in-lb (1.7 N·m). Place the 3/8
flat washer (3) onto the 2-ended bolt and secure with nylon lock nut (2). Tighten the nut to 50 in-lb
(5.7 N·m)
(Figure 12-25, Page 12-25) .
Figure 12-29 Coil Installation Figure 12-30 Set Air Gap
SPARK PLUG
CAP
8
6
7
4
3
1
2
5
0.012 Inch
(0.304 mm)
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