Club Car 2005 precendent, Maintenance And Service

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TROUBLESHOOTING AND ELECTRICAL SYSTEM Test Procedures
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 11-31
11
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DANGER
• Do not operate vehicle in an enclosed area without proper ventilation. The engine produces
carbon monoxide, which is an odorless, deadly poison.
4. If the reading does not change after six minutes, then replace the hour meter.
TEST PROCEDURE 17 – KEY SWITCH (ENGINE KILL CIRCUIT)
See General Warnings, Section 1, Page 1-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-1.
2. Remove the instrument panel assembly. See Key Switch Removal, Section 12, Page 12-13.
3. Disconnect wires from the (+M) and (–M) terminals of the key switch.
4. Place the red (+) probe on the (+M) terminal and the black (–) probe on the (-M) terminal. With the key
switch OFF, the reading should be continuity. With the key switch ON, the reading should be no conti-
nuity. If either reading is incorrect, replace the key switch
(Figure 11-34, Page 11-31) .
5. Connect wires to key switch. Make sure wires are connected correctly and are tight. If they are not, rewire
or tighten as necessary.
6. Install instrument panel in reverse order of removal.
TEST PROCEDURE 18 – ENGINE KILL WIRE
See General Warnings, Section 1, Page 1-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-1.
2. Disconnect white/black wire bullet connector located at the engine RPM limiter (Figure 11-22,
Page 11-24) .
3. Connect red (+) probe of multimeter to the male bullet terminal on the white/black wire and connect the
black (–) probe to the vehicle frame.
4. Turn the key switch ON, place the Forward/Reverse handle in FORWARD, and press the accelerator
pedal. There should be no continuity. If there is continuity, check for worn insulation on the white/black
wire that is allowing the wire to ground to the vehicle frame.
Figure 11-34 Test Key Switch – Engine Kill Circuit
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK 5XL
V
V
V
A
! !
COM 200mA
MAX
1000 ---
750V
FUSED
WHITE /
BLACK
RED
BLACK
BLUE
1
-M
2
+M
KEY SWITCH
ENGINE KILL CIRCUIT
KEY SWITCH OFF