Club Car 2005 precendent, Maintenance And Service

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ELECTRICAL COMPONENTS GCOR
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 12-17
12
Neutral Lockout Limit Switch Installation
1. Install the neutral lockout limit switch (5) with two washers (6) and two nuts (2) (Figure 12-18,
Page 12-17) . Tighten to 5 in-lb (0.6 N·m). Place the Forward/Reverse handle in REVERSE to make sure
that both switches actuate. See following CAUTION.
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be
damaged.
2. Connect the black wire to common (COM) terminal, the green wire to the normally open (NO) terminal
and the white wire to the normally closed (NC) terminal of the neutral lockout limit switch (Figure 12-18,
Page 12-17) .
3. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16.3 N·m).
See Figure 1-1, Section 1, Page 1-3. Coat terminals with Battery Terminal Protector Spray (CCI P/N
1014305) to minimize corrosion.
4. Place the Forward/Reverse handle in NEUTRAL. The neutral lockout cam should be in the OPERATE
position. Make sure everyone is clear of the vehicle. Turn the key switch ON. The engine should not
crank when pressing the accelerator. If the engine does crank, turn the key switch OFF and re-adjust the
shift linkage.
5. Test drive the vehicle in both forward and reverse for proper operation.
Figure 12-18 Neutral Lockout and Reverse Buzzer
Limit Switches
Figure 12-19 Neutral Lockout Cam
REVERSE BUZZER
LIMIT SWITCH
NEUTRAL LOCKOUT
LIMIT SWITCH
2
6
2 3
FORWARD/REVERSE
ASSEMBLY
9
5
4
11
12
5
13
14
FORWARD/REVERSE
ASSEMBLY
4