Club Car 2005 precendent, Maintenance And Service

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FUEL SYSTEM Fuel Tank
Page 14-20 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
14
FUEL TANK INSTALLATION
1. Place the fuel tank in the vehicle.
2. Secure the tank with the fuel tank hold-down (2) (Figure 14-8, Page 14-13) .
2.1. Insert the tabs on the rear of the hold-down into the slots on the back of the fuel bucket.
2.2. Pivot hold-down to place the front edge over mounting holes. Install two screws (2) to secure the
hold-down. Tighten screws to 31 in-lb (3.5 N·m).
3. Connect the vent tube (14) to the fuel tank vent (Figure 14-8, Page 14-13) .
4. Connect the fuel line (9) to the fuel tank shut-off valve (5). Use new clamps (6) (Figure 14-8,
Page 14-13) .
5. If vehicle is equipped with fuel level sending unit, connect the black wire from the fuel gauge to one of
the fuel level sending unit screws. Connect the orange wire to the center stud and install the flat washer,
lock washer, and nut. Tighten to 18 in-lb (2.0 N·m). Slide the rubber boot over the stud
(Figure 14-11,
Page 14-19) . If not equipped with fuel level sending unit, connect black wire to ground screw on fuel tank.
Tighten to 18 in-lb (2.0 N·m).
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WARNING
• Static electricity on fuel tank can cause arching and ignite fuel vapors. Ensure that ground
wire is properly connected.
6. Add fuel to the tank.
7. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16.3 N·m).
See Figure 1-1, Section 1, Page 1-3. Coat terminals with Battery Terminal Protector Spray (CCI P/N
1014305) to minimize corrosion
8. Ensure that the wheels are chocked, the Forward/Reverse handle is in the NEUTRAL position, and that
the neutral lockout cam is in the MAINTENANCE position.
9. Check to be sure the fuel shut-off valve on top of the fuel tank is in the open (ON) position (Figure 14-13,
Page 14-22) .
10. Turn the key switch to the ON position and press the accelerator pedal to start the engine. See following
DANGER.
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DANGER
• Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine
produces carbon monoxide, which is an odorless, deadly poison.
• After installing the fuel tank and adding fuel, carefully check all fuel lines and connections for
leaks. Repair any fuel leaks before operating the vehicle.
11. Allow the engine to run for a few minutes to ensure that the fuel lines are full of fuel.
12. Inspect each fuel line for leaks.
12.1. Check all of the fuel line clamps at the carburetor, fuel filter, fuel pump, and fuel tank for leaks.
12.2. Inspect each fuel line to ensure that the lines are not cracked, cut, or worn.