Club Car 2005 precendent, Maintenance And Service

Page: 118 / 256

TROUBLESHOOTING AND ELECTRICAL SYSTEM Test Procedures
Page 11-20 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
11
Test Procedure 6 – Solenoid, Continued:
9. Disconnect the 10-gauge black cables from the negative (–) post of the battery before reconnecting the
wires to the solenoid.
TEST PROCEDURE 7 – NEUTRAL LOCKOUT LIMIT SWITCH
See General Warnings, Section 1, Page 1-1.
This switch is located on the Forward/Reverse switch assembly. There is a black wire, a green wire, and a
white wire connected to this limit switch.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-1.
2. Check for proper wiring and tight connections.
3. Set the multimeter to 200 ohms. Place the red (+) probe of the multimeter on the common (COM) termi-
nal of the limit switch. Place the black (–) probe on the normally open (NO) terminal of the switch. Without
the lever pressed, the reading should be no continuity. Press the lever, and the reading should be con-
tinuity. If either reading is incorrect, replace the limit switch
(Figure 11-18, Page 11-20) .
4. Check to be sure the lobes on the cam are pressing the neutral lockout limit switch as the Forward/
Reverse handle is being shifted. The limit switch should make an audible click as it is pressed. If it does
not, check for wear on the cam lobes. Be sure the cam snaps fully back into place. If the cam lobes still
do not activate the limit switch, replace the cam.
TEST PROCEDURE 8 – STARTER/GENERATOR (STARTER FUNCTION)
See General Warnings, Section 1, Page 1-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-1.
2. Ensure that wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
Figure 11-18 Test Neutral Lockout Switch
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK 5XL
V
V
V
A
! !
COM 200mA
MAX
1000 ---
750V
FUSED
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK 5XL
V
V
V
A
! !
COM 200mA
MAX
1000 ---
750V
FUSED
NC
NO COM
NC
NO COM
Tester light is out.
Meter read 1.
NEGATIVE
PROBE
POSITIVE
PROBE
Tester light is
on. Meter reads
approximately zero
ohms.
NEGATIVE
PROBE
POSITIVE
PROBE
LEVER UP
LEVER PRESSED