Club Car 2005 precendent, Maintenance And Service

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UNITIZED TRANSAXLE Forward/Reverse Shifter Cable
Page 16-22 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
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34. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16.3 N·m).
See Figure 1-1, Section 1, Page 1-3. Coat terminals with Battery Terminal Protector Spray (CCI P/N
1014305) to minimize corrosion
35. Adjust the engine RPM setting. See Engine RPM Adjustment, Section 14, Page 14-9.
FORWARD/REVERSE SHIFTER CABLE
See General Warnings, Section 1, Page 1-1.
If the Forward/Reverse shifter cable is damaged in any way, it must be replaced.
FORWARD/REVERSE SHIFTER CABLE REMOVAL
NOTE: Before removing cable, note cable routing and positions of wire ties or other devices securing the
cable to the vehicle. When installed, cable must be routed and secured as it was originally.
1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the
NEUTRAL position, and chock the wheels.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-2.
3. Loosen lock nut (26) where the cable attaches to the shifter (Figure 16-55, Page 16-23) . Push in the end
of the ball joint socket (27) to release the cable from the ball stud (17).
4. Loosen retaining nuts (28) to release cable from bracket (10).
5. Release the wire tie (25) that is clipped to the bucket and secure the cable.
6. Use a screwdriver or flat blade to pry cable end off the stud on the lever arm.
7. Compress clips on boot enough to push boot through the cable bracket (24). Remove cable from vehicle.
FORWARD/REVERSE SHIFTER CABLE INSTALLATION
1. From the Forward/Reverse shifter, route the cable toward the passenger side of the vehicle so it lies
against the side of the front body, turns 90° and passes over the battery, through the opening to the
engine, and through the cable bracket to the shifter arm
(Figure 16-55, Page 16-23) . Make sure cable
does not touch muffler.
2. Place cable in bracket (10) and secure in position with two retaining nuts (28). Tighten retaining nuts to
43 in-lb (4.9 N·m).
3. Attach ball joint socket (27) to stud (17) on shifter. Tighten lock nut (26) to 43 in-lb (4.9 N·m).
4. Position cable near the clip and secure it with wire tie (25).
5. Push cable boot through cable bracket (24). Clips on boot should snap in place to secure the cable in
position.
6. Place end of cable over stud on lever arm. Push down on cable end to snap the cable onto the stud.