Club Car 2005 precendent, Maintenance And Service

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TROUBLESHOOTING AND ELECTRICAL SYSTEM Test Procedures
2005 Precedent Gasoline Golf Car Maintenance and Service Manual Page 11-17
11
TEST PROCEDURE 4 – KEY SWITCH (STARTER CIRCUIT)
See General Warnings, Section 1, Page 1-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-1.
2. Remove the instrument panel assembly. See Key Switch Removal, Section 12, Page 12-13.
3. Ensure that the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
4. Insert the key and turn the switch to ON. Place the red (+) probe of the multimeter on the No. 2 terminal
and the black (–) probe on the No. 1 terminal of the key switch. The reading should be continuity. If the
reading is incorrect, replace the key switch (Figure 11-13, Page 11-17) .
TEST PROCEDURE 5 – GCOR
See General Warnings, Section 1, Page 1-1.
The GCOR contains two limit switches: the accelerator pedal limit switch and the kill limit switch. These two
switches are sealed and cannot be repaired or replaced. A four-pin connector provides electrical connections
to both switches. Test procedures for the two switches are found in test procedures 5A and 5B. If either test
is failed the GCOR must be replaced.
Test Procedure 5A – Accelerator Pedal Limit Switch
See General Warnings, Section 1, Page 1-1.
The green and orange wires from the connector are adhered to the accelerator pedal limit switch.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-1.
2. Check for proper wiring and tight connections (Figure 11-1, Page 11-6 and Figure 11-2, Page 11-7) .
3. Set the multimeter to 200 ohms. Separate the electrical connector and place the red (+) probe on the
green wire pin of the limit switch and place the black (–) probe on the orange wire pin of the limit switch
(Figure 11-14, Page 11-18) .
Figure 11-13 Test Key Switch – Engine Starter Circuit
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK 5XL
V
V
V
A
! !
COM 200mA
MAX
1000 ---
750V
FUSED
WHITE /
BLACK
RED
BLACK
BLUE
1
-M
2
+M
KEY SWITCH
STARTER CIRCUIT