Club Car 2005 precendent, Maintenance And Service

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BODY AND TRIM Rear Body – Four-Passenger Vehicles
Page 4-12 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
4
Rear Beauty Panel Installation
1. Install rear beauty panel (12) on vehicle. Make sure body clips on the rear of the beauty panel engage
the mating slot in the rear underbody (4). Secure beauty panel in place with four screws (13). Tighten
screws to 3.7 ft-lb (5 N·m)
(Figure 4-8, Page 4-11) .
2. Position the shift cover (16) on the front of beauty panel (12) and secure with two screws (17). Tighten
screws to 22 in-lb (2.5 N·m).
3. Position handle (14) on shift mechanism. Secure handle in place with screw (15). Tighten screw to
14 in-lb (1.6 N·m).
4. Position canopy support brackets (1 and 2) on vehicle and secure each with one screw (3). Tighten
screws to 53 in-lb (6 N·m).
Access Panel
Access panel (6) is secured to the rear underbody (4) with two expanding screws (7) (Figure 4-8, Page 4-11) .
When replacing the panel, tighten screws (7) enough to hold the panel in place.
Rear Underbody Removal
1. Remove four screws (5) attaching the rear underbody (4) to vehicle (Figure 4-8, Page 4-11) .
2. Remove two screws (18) and washers (23) that attach the underbody to the two liners (8 and 9).
3. Lift the rear edge of the rear underbody (4) until the front portion slides out from beneath the front under-
body. Remove the rear underbody from the vehicle.
Rear Underbody Installation
1. Install rear underbody (4) on the vehicle (Figure 4-8, Page 4-11) . Install two washers (23) and screws
(18) to secure the underbody to the two wheel liners (8 and 9) and install four screws (5) to secure the
underbody to the vehicle. Tighten screws (5 and 18) to 3.7 ft-lb (5 N·m).
Wheel Liner Removal
1. Remove bolts (10) to release liners (8 and 9) from vehicle (Figure 4-8, Page 4-11) .
Wheel Liner Installation
1. Position liners (8 and 9) on vehicle and secure with bolts (10). Bolts (10) thread into J-clips (11) attached
to the inner-frame rail. Tighten bolts to 4.4 ft-lb (6 N·m).
REAR BODY – FOUR-PASSENGER VEHICLES
See General Warnings, Section 1, Page 1-1.
SEAT BACKS
Seat Back Removal
Remove screws (9 or 13) securing seat back (8 or 11) to seat support, and remove the seat back
(Figure 4-11, Page 4-15) .