Club Car 2005 precendent, Maintenance And Service

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TORQUE CONVERTER Driven Clutch
Page 17-16 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
17
DRIVEN CLUTCH INSPECTION
1. Inspect the cam (4) for excessive wear. Replace it if necessary (Figure 17-22, Page 17-15) .
2. Inspect the drive buttons (6) for excessive wear. Replace if necessary. To remove the drive buttons,
remove the socket-head cap screws and then the buttons.
3. Inspect the smooth surface on the fixed and moveable face assemblies. Assemblies must be replaced
if surfaces are worn more than 0.060 inch (1.5 mm).
4. Inspect the bronze bearing in the moveable face. If the bearing bore diameter is more than 1.384 inch
(35.15 mm), the entire moveable face assembly must be replaced.
5. Inspect the shaft of the fixed face assembly. There should be no noticeable wear. Replace the shaft if it
is worn, scratched or damaged.
DRIVEN CLUTCH ASSEMBLY
1. Place the three drive buttons (6) in position. Apply one drop of Loctite
®
222 to each of the socket-head
cap screws and then install and tighten them to 8 in-lb (0.9 N·m) (Figure 17-22, Page 17-15) .
2. Slide the moveable face assembly (7) onto the fixed face shaft (8).
3. Place the end of the spring (5) into the hole in the moveable face assembly.
4. Install the key (3) into the keyway of the fixed face assembly (8) shaft.
5. Holding the cam (4) in position for assembly on the shaft, install the other end of the spring (5) into the
center spring hole of the cam. Rotate the cam until the keyway is aligned with the key (3) on the fixed face
assembly, and then start the cam onto the shaft approximately 1/4 to 3/8 inch (6.3 to 9.5 mm).
5.1. Press Assembly Process:
5.1.1. Place the clutch assembly in a press and position the cam press tool (CCI P/N 101809101)
on the cam as shown (Figure 17-23, Page 17-17).
5.1.2. Hold the fixed face assembly (3) and rotate the moveable face assembly (1) one-third turn
clockwise , then press the cam (2) onto the fixed face assembly (Figure 17-23,
Page 17-17) .
5.1.3. Install the retaining ring (2) (Figure 17-22, Page 17-15) . See following NOTE .
NOTE: The retaining ring can be reused if the O.D. does not exceed 1.607 inches (40.82 mm); otherwise,
it must be replaced with a new ring (CCI P/N 1014080).
5.1.4. While holding onto the cam, tap the end of the fixed face shaft lightly with a plastic mallet
until the cam seats against the retaining ring. See following CAUTION.