Club Car 2005 precendent, Maintenance And Service

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BODY AND TRIM Front Body
Page 4-4 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
4
FRONT BODY
See General Warnings, Section 1, Page 1-1.
FRONT BODY REMOVAL
1. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1,
Page 4-3) .
2. Pull the front beauty panel (3) up and away from the brow and fascia assembly (4), disengaging the snap
tabs.
3. If the vehicle is equipped with a canopy, loosen the canopy support cover then loosen, but do not remove,
the front canopy support bolts. If there is no canopy, remove the non-canopy cover.
4. Remove the five screws (8) and lift the brow and fascia assembly (4) from the front underbody.
5. Remove the five screws (7) to separate the front fascia (6) from the brow (5).
FRONT BODY INSTALLATION
1. Install fascia (6) to brow (5) with five screws (7). Tighten screws to 3.3 ft-lb (4.5 N·m).
2. Install brow and fascia assembly (4) to front underbody with five screws (8). Tighten screws to 1.8 ft-lb
(2.5 N·m).
3. Install front beauty panel (3) over brow (5). Tabs on the forward edge of the front beauty panel should fit
into slots between the fascia and the brow.
4. Position brow cap (1) to cover the edge of both the brow (5) and the front beauty panel (3). Secure brow
cap (1) with four screws (2). Tighten screws to 3.3 ft-lb (4.5 N·m).
FRONT BUMPER
The underbody bracket (1) connects the front suspension to the front underbody (Figure 4-2, Page 4-5) .
Each bracket is secured in place by two taptite screws (2) tightened to 13 ft-lb (17.6 N·m).
The front bumper (3) is attached to the vehicle frame rails by nuts (5) and bolts (4). The nuts (5) need to go
on top of the bumper attaching brackets, always insert the bolts (4) through the bottom. The nuts are tightened
to 13.3 ft-lb (18 N·m).
INSTRUMENT PANEL
See General Warnings, Section 1, Page 1-1.
INSTRUMENT PANEL REMOVAL
1. Remove two screws (5) at sides and one screw (4) on top of instrument panel (3) (Figure 4-3, Page 4-5) .
2. Tilt instrument panel up to release it from the dash assembly (1).
3. Disconnect the electrical connector on the passenger side of the instrument panel (3) and remove the
panel.
4. Remove two barrel fasteners (7) to release dash tray (6).
5. Remove three screws (2) and remove dash assembly (1) from vehicle.