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BCH Electric SINUS PENTA, User Manual

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PROGRAMMING 
INSTRUCTIONS

  

 

SINUS PENTA

 

 

423/452

 

 

A046 Bypass Connector Fault 

 

A046 

Description 

Precharge bypass connector fault. 

Event 

Auxiliary  signal  for  the  closing  of  the  bypass  connector  of  the  short-circuit 
precharge resistor is considered as closed before the relevant closing command is 
sent. 
See also 

A045

. 

Possible 

cause 

  Precharge bypass connector reversed. 

  Precharge relay/contactor failure. 

 

Solution 

1. Reset the alarm: send a 

RESET

 command. 

2. If the alarm persists, please contact BCH ELECTRIC LTD’s Customer Service. 

 

A047 Undervoltage 

 

A047 

Description 

DC bus Voltage lower than minimum voltage. 

Event 

Voltage measured in DC bus capacitors has dropped below the min. value allowed 
for a proper operation of the drive class being used. 

Possible 

cause 

  Supply voltage has dropped below 200Vac–15% (class 2T), 380V–15% (class 

4T), 500V –15% (class 5T), 600Vac –5% (class 6T). 

  Alarm 

A047

 can trip even when voltage temporarily drops below the allowable 

min. value (which is caused for example by the direct starting of the connected 
load). 

  If the drive is powered directly by the bus bar, the bus feeder is responsible for 

the alarm. 

  Failure in DC bus voltage measure circuit. 

 

Solution 

1. Check voltage in terminals 

R

, 

S

, 

T

. Check mains voltage value 

M030

 and DC 

bus voltage value 

M029

. Also check the values of 

M030

 and 

M029

 sampled in the 

FAULT LIST 

when

 

the alarm tripped. 

2. If the alarm persists, please contact BCH ELECTRIC LTD’s Customer Service. 

 

Summary of Contents for SINUS PENTA

Page 1: ...is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of BCH ELECTRIC LTD BCH ELECTRIC LTD assumes no responsibility for the consequences resulting by the use of non original spare parts BCH ELECTRIC LTD reserves the right to make any technical changes to this manual and to t...

Page 2: ...ce 25 3 2 Speed Torque Limit Reference 25 3 3 PID Reference 25 3 4 PID Feedback Reference 25 4 PROGRAMMABLE FUNCTIONS 26 4 1 Multimotor 26 4 2 Voltage Frequency Pattern 26 4 3 Slip Compensation 26 4 4 Speed Searching 26 4 5 Controlled Stop in Case of Power Failure Power Down 26 4 6 DC Braking 26 4 7 Motor Thermal Protection 26 4 8 Prohibit Speeds 27 4 9 Digital PID Regulator 27 4 10 Bridge Crane A...

Page 3: ...120 15 1 Overview 120 15 2 List of Parameters P080a to P099a 121 16 PROHIBIT SPEED MENU 123 16 1 Overview 123 16 2 List of Parameters P105 to P108 124 17 REFERENCE VARIATION PERCENT MENU 125 17 1 Overview 125 17 2 List of Parameters P115 to P121 126 18 SPEED LOOP AND CURRENT BALANCING MENU 127 18 1 Overview 127 18 2 List of Parameters P125 to P152 128 19 FOC REGULATORS MENU 131 19 1 Overview 131 1...

Page 4: ...Loops 245 30 1 2 Checking the Encoder Operation 247 30 2 List of Inputs I073 I074 248 31 CARRIER FREQUENCY MENU 249 31 1 Overview 249 31 1 1 IFD Control and VTC Control 249 31 1 2 Example IFD and VTC 249 31 1 3 FOC Control 250 31 1 4 Any Control Algorithm 250 31 2 List of Parameters C001 to C004 251 32 MOTOR CONTROL MENU 253 32 1 Overview 253 32 1 1 Electrical Specifications of the Connected Motor...

Page 5: ...C249 357 41 AUTORESET MENU 359 41 1 Overview 359 41 2 List of Parameters C255 to C258 359 42 MOTOR THERMAL PROTECTION MENU 361 42 1 Overview 361 42 2 Choosing the Characteristic Parameters 362 42 2 1 IEC Class 362 42 2 2 Maximum Locked Rotor Time Basic 362 42 2 3 Maximum Locked Rotor Time Enhanced 364 42 3 Thermal Protection Trip Delay 365 42 4 List of Parameters C264 to C274 366 43 MAINTENANCE ME...

Page 6: ...FIGURATION MENU 408 52 1 Overview 408 52 2 List of Parameters R025 to R045 408 53 DAYLIGHT SAVING TIME 411 53 1 Overview 411 53 2 List of Parametres R050 to R053 411 54 DATA LOGGER MENU 413 54 1 Overview 413 54 2 List of Parameters R115 and R116 413 55 EEPROM MENU 415 55 1 Overview 415 55 2 List of Inputs I009 to I012 416 56 ALARMS AND WARNINGS 417 56 1 What Happens When a Protection Trips 417 56 ...

Page 7: ...e 29 Response to the step when the values of Kp and Ti are too small 163 Figure 30 PID Sleep and Wake up Mode when P237a is set to 1 167 Figure 31 MDO block diagram 175 Figure 32 DIGITAL Mode 183 Figure 33 ANALOG Mode 184 Figure 34 DOUBLE DIGITAL Mode 184 Figure 35 General structure of the parameterization of a digital output 185 Figure 36 Digital output for speed thresholds example 187 Figure 37 ...

Page 8: ...26 List of parameters P115 to P121 126 Table 27 List of parameters P125 to P152 128 Table 28 List of parameters P155 to P173 131 Table 29 Variables to be selected for the Analog and Frequency Outputs 137 Table 30 Programming AO1 0 10V 139 Table 31 Programming AO1 ABS 0 10V 139 Table 32 Programming AO1 ABS 0 10V 140 Table 33 Programming AO1 ABS 0 10V 141 Table 34 Programming AO1 10V 141 Table 35 Li...

Page 9: ...1 Table 85 Unprogrammable functions 305 Table 86 Terminals used for other inputs 305 Table 87 Terminal board Factory setting 308 Table 88 List of parameters C149 to C188c and I006 309 Table 89 Multispeed selection 315 Table 90 Selected Speed reference 316 Table 91 Multiramp selection 319 Table 92 Selected ramp 319 Table 93 Motor selection 322 Table 94 Selection of the speed reference variation 323...

Page 10: ... software via serial communication link This manual provides any information concerning addressing Address field and scaling Range field for the drive interfacing 0 4 2 SPECIAL APPLICATIONS DEDICATED TO SINUS PENTA DRIVES Special software is supplied with the drives of the Sinus Penta series that can be used for particular applications The menu tree the programming mode and navigation mode of the ...

Page 11: ...trol IFD VTC FOC the measure is related to Address ModBus address which the measure can be read from integer Function Measure description Pxxx Parameters always R W Pxxx Range Drive representation integer Display on the display keypad and the RemoteDrive may be a decimal figure plus unit of measure Default Factory setting of the parameter as represented for the drive Factory setting of the paramet...

Page 12: ...ption Rxxx Parameters Read Only when the drive is in Run R W when the drive is in stand by or in Run but the motor is stopped see P003 Condition required for changing C parameters in the PASSWORD AND USER LEVEL MENU Rxxx Range Drive representation integer Display on the display keypad and the RemoteDrive may be a decimal figure plus unit of measure Default Factory setting of the parameter as repre...

Page 13: ...es of motor controls IFD VTC FOC Function Input description NOTE Use the ESC key to enter the value of an Ixxx input If the SAVE ENTER key is used W17 SAVE IMPOSSIBLE warning is displayed NOTE When changing a Pxxx or Cxxx parameter via the display keypad you may activate its new value immediately flashing cursor or when you quit the programming mode fixed cursor Typically numeric parameters immedi...

Page 14: ...pad is described in the Menu Tree section The complete tree structure is displayed but the actual structure depends on the user level set in P001 and on the implemented programming For example if only motor 1 is programmed C009 1 the menus relating to motors 2 and 3 will not be displayed Motor 2 3 Configuration and Motor 2 3 Limit Also if the type of motor control is C010 IFD Voltage Freq the BRID...

Page 15: ...SURES PAR PASSWORD AND ACCESS LEVEL CFG AUTO TUNE IDP SINUS PENTA START UP MENU Press ENTER to start MEA PID REGULATOR PAR DISPLAY KEYPAD CFG MODULATION FREQUENCY IDP PRODUCT MEA DIGITAL INPUTS PAR RAMPS CFG MOTOR N 1 2 3 CONFIGURATION MEA REFERENCES PAR INPUTS FOR REFERENCES CFG MOTOR N 1 2 3 LIMITS MEA OUTPUTS PAR MULTISPEED CFG CONTROL METHOD MEA PT100 TEMPERATURES PAR PID MULTIREFERENCES CFG D...

Page 16: ...IGITAL OUTPUTS CFG PID CONFIGURATION PAR AUXILIARY DIGITAL OUTPUTS CFG BRIDGE CRANE PAR PT100 MEASURE SETTINGS CFG DATE AND TIME PAR FIELDBUS PARAMETERS CFG TIMED FLAGS PAR VIRTUAL DIGITAL OUTPUTS CFG SERIAL LINKS PAR INPUTS FOR REFERENCES FROM ES847 CFG FIELDBUS CONFIGURATION CFG EXPANSION BOARD SETTINGS CFG PROFIDRIVE BOARD CONFIGURATION CFG DAYLIGHT SAVING TIME CFG DATA LOGGER CFG EEPROM ...

Page 17: ...MEA MOTOR MEASURES PAR PASSWORD AND ACCESS LEVEL CFG AUTO TUNE IDP SINUS PENTA Start Up Menu Press ENTER to start MEA PID REGULATOR PAR DISPLAY KEYPAD CFG CONFIGURATION OF MOTOR N 1 IDP PRODUCT Access to Ramps menu P009 Acceler Ramp 1 10 00s Navigation within Ramps menu P010 Deceler Ramp 1 10 00s Access to parameter modification P010 P010 Deceler Ramp 1 10 00s Parameter modification P010 P010 Dece...

Page 18: ...E Note down and keep at hand the value set in P002 Press the SAVE ENTER key for parameter modifications when a flashing cursor appears press and to change the parameter value Do one of the following to quit the editing mode Press ESC the parameter value used by the drive is changed and is maintained until the drive is shut down Press SAVE ENTER the parameter value is stored to non volatile memory ...

Page 19: ... z 0 0 A 0 0 0 r p m 0 0 0 r p m KEYPAD Pages if any 0 0 H z 0 0 A 0 0 0 r p m R e f 1 5 0 0 0 0 r p m KEYPAD Pages continued 0 0 H z 0 0 A 0 0 0 r p m T L i m 1 5 0 0 N m Root Page I N V E R T E R O K 1 5 0 0 0 0 r p m 0 0 0 r p m M E A P A R C F I D P NOTE The Start Up menu is available only if P265 3 Start Up see the DISPLAY KEYPAD MENU NOTE The Keypad pages are available only if the relevant r...

Page 20: ...n using the SAVE ENTER key to change a parameter including multiple fields ESC is displayed for the ESC key press ESC to move to the next field In the example below 2 programmable fields are displayed for P269 P 2 6 9 D i s a b l e K e y s L O C R E M F W D R E V E S C N O N O Press SAVE ENTER to enter the editing mode P 2 6 9 D i s a b l e K e y s L O C R E M F W D R E V E S C N O N O Press to ch...

Page 21: ... stored to the non volatile memory of the drive To store the downloaded parameters to the non volatile memory of the drive go to the EEPROM menu and execute a Save Work command once the download procedure is complete Otherwise when power is lost the parameters downloaded to the drive are lost The TX RX key is disabled under the following conditions no password is entered in P000 the OPERATOR mode ...

Page 22: ...n LOCAL mode the L CMD and L REF LEDs come on when drive references and commands are sent via display keypad the Keypad page allows changing the given reference using the and keys see P266 in the DISPLAY KEYPAD menu When not in LOCAL mode press the MENU key to access the Keypad pages from the root page Only the Keypad pages relating to the Keypad source will be displayed along with the Measure Key...

Page 23: ...ation or Reference on LIMIT LED Yellow No active limit Voltage or current limit active BRAKE LED Yellow Ordinary run Either one is active DC current brake IGBT braking Ramp extension L CMD LED Green Green Commandssentfrom sourcesotherthan keypad Commands sent both from keypad and terminal board Commands sent from keypad only KEY LED off LED flashing LED on fixed Reference sent from sources other t...

Page 24: ...requency signal called FINA if used in conjunction with MDI7 it also allows acquiring a push pull encoder signal called Encoder A MDI8 can be used to acquire a frequency input called FINB this avoids acquiring encoder B via ES836 or ES913 option board 4 MDO Multifunction Digital Outputs MDO1 is a Push pull output MDO2 is an Open Collector output and MDO3 4 are relay outputs Electrical ratings of t...

Page 25: ... C011 Speed for Motor 1 and a VTC or FOC algorithm is used you can program a source as an external torque limit see parameter C147 in the CONTROL METHOD MENU If a torque control is used and an external speed limit has been set up e g C011 Torque with Speed Limit for Motor 1 and a FOC algorithm is used you can program one source as an external speed limit see parameter C147 in the CONTROL METHOD ME...

Page 26: ...sing a Volt Freq IFD control algorithm e g C010 V F IFD for Motor 1 you can set the speed searching function for the motor speed of rotation which is useful when the drive controls a motor which is already running as for motors connected to fans See the SPEED SEARCHING MENU for more details 4 5 Controlled Stop in Case of Power Failure Power Down See the POWER DOWN MENU to set a controlled stop in ...

Page 27: ...ters relating to lifting applications see the BRIDGE CRANE MENU 4 11 Setting Two Alternative Command Sources and Reference Sources You can set a digital input as a selector switch allowing selecting two alternative control sources and reference sources Example A selector switch is required to select control mode B the drive references and commands are sent via fieldbus and control mode A the drive...

Page 28: ...the RAMPS MENU P033 Deceleration Ramp in Fire Mode see the RAMPS MENU P099 Speed Fire Mode see the MULTISPEED MENU C186 MDI Enabling Fire Mode see the DIGITAL INPUTS MENU The Fire Mode is enabled when closing the MDI set through C186 The drive will use the speed reference set in P099 and the ramp times set in P032 P033 All alarms will be ignored except for the following A041 IGBT FAULT Side A IGBT...

Page 29: ...gramming examples for particular functions of the Penta drive Flowcharts are used for easier reference For any detail concerning individual parameters see the relevant sections in this manual 5 2 Programming a Reference PID Ref Fdb Speed Torque Flowchart A Flowchart B Speed Torque Reference PID Reference Feedback ...

Page 30: ...m display keypad Preset Speed Reference from digital input The reference scaling is obtained through the parameters included in the Input Reference menu Each source is assigned to a parameter setting its min value and max value for the min max speed torque reference of the connected motor e g Motor 1 speed reference C028 for min speed C029 for max speed Torque reference C047 for min torque C048 fo...

Page 31: ...eference only Iout Output current Vout Output voltage Vdc DC bus voltage Pout Output power The reference scaling is obtained through the parameters included in the Reference menu Each source is assigned to a parameter setting its min value and max value for the min max PID Reference Feedback value See the PID Parameters menu Reference P245 Min P246 Max Feedback P247 Min P248 Max No reference scali...

Page 32: ...r REF input P052 is the voltage value for REF input for a speed reference of 1800rpm C029 For a speed reference of 1500rpm with 5 V P052 is to be set as follows Max speed REF 5 V C029 Vx Vx 5 V 1800rpm 1500rpm 6 V If P052 6V a speed reference of 1500rpm is set for REF with 5V Setting the reference from digital inputs Default setting two digital inputs for multispeed values Digital Inputs Menu C155...

Page 33: ...ined through the parameters included in the Reference menu Each source is assigned to a parameter setting its min value and max value for the min max torque of the connected motor e g Motor 1 C047 for min torque C048 for max torque The torque ramp set in parameters P026 P027 of the Ramps menu is assigned to the limit torque reference No reference scaling is required References are expressed as a p...

Page 34: ... supply In the Encoder Frequency Input menu set the source for Encoder A speed feedback set C189 A FBK B NO if also encoder B or frequency input FIN B are used see the programming options for C189 in the Encoder Frequency Input section Set the number of pls rev for the Checking the Check to see if the encoder is properly connected CAUTION the motor must start running In the Autotune menu set I073 ...

Page 35: ...t menu set the source for Encoder A speed reference set C189 A REF B NO if also encoder B or frequency input FIN B are used see programming options for C189 in the Encoder Frequency Input section Set the number of pls rev for the encoder being used parameter C190 In the Encoder Frequency Input menu set the source for Encoder B speed reference set C189 A NO B REF if also encoder A or frequency inpu...

Page 36: ...e Start Up menu I D P S I N U S P E N T A S T A R T U P M E N U P r e s s E N T E R t o s t a r t Press ENTER to enter the wizard Before entering the control parameters you are asked to choose a dialogue language P 2 6 3 L a n g u a g e then you are asked to choose the display mode of the Start Up Menu W h e n d o e s t h e S t a r t U p M e n u a c t i v a t e Choose one of the following 1 E V E ...

Page 37: ...ent limit while accelerating only if IFD is active C044 Current limit at constant rpm only if IFD is active C045 Current limit while decelerating only if IFD is active C048 Torque limit only if VTC FOC are active C189 Encoder operating mode only if FOC is active C190 Encoder A pls rev only if FOC is active C191 Encoder B pls rev only if FOC is active I073 Autotuning selection only if VTC FOC are a...

Page 38: ...uency C016 rpmnom1 rated rpm C017 Pmot1 rated power C018 Imot1 rated current C019 Vmot1 rated voltage C029 Speedmax1 max allowable speed For loads with square torque with respect to the rpm centrifugal pumps fans etc set C034 preboost1 to 0 Press SAVE ENTER each time a new parameter value is set 6 Autotune For the IFD control algorithm the Autotune function is not necessary but is always recommend...

Page 39: ...3 Standby Only condition required for changing C parameters you can change Cxxx parameters in the CONFIGURATION menu only when the drive is DISABLED or STOPPED whereas if P003 Standby Fluxing you can change Cxxx parameters when the motor is stopped but the drive is enabled Before changing any parameters remember that the correct code for parameter P000 must be previously set up You can write down ...

Page 40: ...value measured with an ohm meter between two phases of the motor If values to be set for C022 and C023 are not known motor autotune is required see step 6 otherwise go to step 7 Press SAVE ENTER each time a new parameter is set 6 Autotune First remove the ENABLE command then access the AUTOTUNE MENU and set I073 1 Motor Tune and I074 0 All Ctrl no rotation Use the ESC key to accept changes Close t...

Page 41: ...tion to supply voltages DC link and input reference Also check if alarm messages are displayed In the MEASURES MENU check the speed reference M000 the reference speed processed by the ramps M002 the supply voltage of the control section M030 the DC link voltage M029 the condition of the control terminals M033 Check to see if these readouts match with the measured values 11 Additional parameter mod...

Page 42: ... run with no connected load start the motor at its rated speed read the current value detected by the drive parameter M026 in the Motor Measures Menu and use it as the first attempt value for Io NOTE If the connected motor must run at a higher speed than its rated speed flux weakening measure the no load current value of the motor at its rated speed not at its max speed If the no load current of t...

Page 43: ...encoder in the optional encoder board No connection to the encoder channel check wiring At least one Encoder channel is faulty replace the encoder 7 Autotune of the stator resistance and leakage inductance First remove the ENABLE command then access the MOTOR CONTROL MENU and set I073 1 Motor Tune and I074 0 All Ctrl no rotation Use the ESC key to accept changes Close the ENABLE command and wait u...

Page 44: ...n motor operation adjust the parameters relating to the speed loop SPEED LOOP AND CURRENT BALANCING MENU Set the two parameters relating to integral time P125 P126 as Disabled and set low values for the parameters relating to proportional gain P127 P128 Set equal values for P127 and P128 and increase them until overshoot takes place when the setpoint is attained Decrease P127 and P128 by approx 30...

Page 45: ...mum value To obtain the optimum value of the rotor time constant the best way consists in performing several attempts with a constant load but with different values of C025 The optimum value is the one ensuring to obtain the output torque with the lower current see M026 in the Motor Measures Menu When parameter P003 Standby Only condition required for changing C parameters you can change Cxxx para...

Page 46: ...al inputs of the Penta drive References Menu This menu contains the following values analog references the encoder input and the frequency input references the speed torque or reference feedback values of the PID coming from serial link or fieldbus Outputs Menu This menu contains the state of the drive digital outputs analog outputs and frequency outputs Temperatures from PT100 Menu This menu cont...

Page 47: ...t constant speed once the preset ramp time is over M002 Speed Ramp Output M002 3 Range 32000 integer part 99 decimal part 32000 99 rpm Note The actual range depends on the selected motor because it is defined by the value set in the parameters for the motor max speed and min speed C028 C029 Motor 1 C071 C072 Motor 2 C114 C115 Motor 3 Active Active only when a speed reference is used for the select...

Page 48: ...ve Active for VTC and FOC controls only Address 1658 Function With speed control Torque demand of the speed regulator for the type of control used With torque control Torque reference processed with respect to the preset torque ramp time M009 Torque Generated by the Motor Nm M009 Range 32000 32000 Nm Active Active for VTC and FOC controls only Address 1659 Function Approximate value of the torque ...

Page 49: ... torque of the selected motor M013 Torque Limit Demand before Ramps Nm M013 Range 32000 32000 Nm Note The actual range depends on the preset torque limit values and the rated torque of the selected motor C047 C048 Motor 1 C090 C091 Motor 2 C133 C134 Motor 3 Active Active for VTC and FOC controls only Address 1663 Function This is the limit value for the torque at constant speed If an external torq...

Page 50: ...133 C134 Motor 3 Active Active for VTC and FOC controls only Address 1665 Function This is the limit value for the torque at constant speed expressed as a percentage of the rated torque of the selected motor If an external torque limit is used the value of this measure is the torque limit obtained at constant speed on the other hand if the torque limit is internal to the drive this value is the ac...

Page 51: ...ressed as a percentage of the allowable asymptotic value M027 Output Voltage M027 Range 0 65535 0 65535 V Note The actual range depends on the drive voltage class Active Always active Address 1677 Function Measure of the RMS of the output voltage M028 Output Power M028 Range 0 65535 0 6553 5 kW Note The actual range depends on the drive size Active Always active Address 1678 Function Measure of th...

Page 52: ...tage M029 Range 0 1400 0 1400 V Active Always active Address 1679 Function Measure of the voltage in the drive DC link M030 Supply Voltage M030 Range 0 1000 0 1000 V Active Always active Address 1680 Function Measure of the RMS value of the drive supply voltage ...

Page 53: ... the measure percent of the reference selected with C286 for the PID2 or the 2 zone mode Scaling is detailed in the PID2 PARAMETERS MENU and the PID CONFIGURATION MENU M019 PID Reference after Ramps M019 Range 10000 100 00 Note The actual range depends on the max value and the min value of the PID reference set in parameters P245 P246 Active Always active Address 1669 Function This is the measure ...

Page 54: ... and the PID CONFIGURATION MENU M021 PID Error M021 Range 10000 100 00 Note The actual range depends on the min and max saturation values of the reference and the feedback set in parameters P245 P246 for the reference and in P247 P248 for the feedback Active Always active Address 1671 Function This is the measure of the PID input error expressed as a percentage See also the PID PARAMETERS MENU and...

Page 55: ...ote The actual range depends on the max value and the min value of the PID reference set in parameters P245 P246 and on the gain level set in P257 Active Always active Address 1673 Function This is the measure of the reference after the ramps being used for the PID regulator as M019 but multiplied by the gain level set in P257 see also the PID PARAMETERS MENU and the PID CONFIGURATION MENU As for ...

Page 56: ...d the unit of measure can be programmed with parameters P267 P267a in the DISPLAY KEYPAD menu M024a PID2 Feedback M024a Range 32000 Note The actual range depends on the max value and the min value of the PID2 feedback set in parameters P447 P448 and on the gain level set in P457 Active This measure is active if enabled from C291a Address 1738 Function This is the measure of the feedback being used...

Page 57: ...igital Inputs M032 Range Bit controlled measure See Table 1 Active Always active Address 1682 Function State of the virtual control terminal board before applying the timers to the digital inputs if no timer is applied it matches with M031 This is the terminal board resulting from the combination of the preset command sources local terminal board serial link and fieldbus where the ENABLE command i...

Page 58: ...ange Bit controlled measure See Table 3 Active Always active Address 1686 Function State of the 8 auxiliary digital inputs in ES847 or ES870 terminal board M036a Auxiliary Digital Inputs via Serial Link M36a Range Bit controlled measure See Table 3 Active Always active Address 1713 Function State of the 8 auxiliary digital inputs via serial link M036b Auxiliary Digital Inputs via PROFIdrive M036b ...

Page 59: ...reference voltage current set in P055 The numerical value always includes two decimal figures the unit of measure is V or mA Active Always active Address 1688 Function Measure of the voltage current value detected by the drive in AIN1 analog input M039 AIN2 External Analog Reference M039 Range Function of the preset type of reference voltage current Function of the type of reference voltage curren...

Page 60: ...ve Address 1690 integer part 1691 decimal part Function This is the value of the speed reference set via serial link M042 Speed Reference from Fieldbus M042 Range 32000 integer part 99 decimal part 32000 99 rpm Note The actual range depends on the selected motor because it is defined by the value set in the parameters for the max speed and min speed of the selected motor C028 C029 Motor 1 C072 C07...

Page 61: ...t in parameters P245 P246 Active Always active Address 1696 Function This is the measure of the PID reference set via serial link and expressed as a percentage M047 PID Reference from Fieldbus M047 Range 10000 100 00 Note The actual range depends on the min value and the max value of the PID reference set in parameters P245 P246 Active Always active Address 1697 Function This is the measure of the...

Page 62: ...tage M050 Encoder Reference M050 Range 32000 32000 rpm Active Always active Address 1700 Function Reading of the encoder set as a reference source see the ENCODER FREQUENCY INPUTS MENU and the CONTROL METHOD MENU M051 Frequency Input Reference M051 Range 1000 10000 10000 100000 Hz Note The actual range depends on the frequency min value and max value set in P071 P072 Active Always active Address 1...

Page 63: ... Table 4 Coding of Measure M056 Bit n Digital Output 0 MDO1 FOUT 1 MDO2 2 MDO3 3 MDO4 6 Status of the precharge contactor M056a Virtual Digital Outputs M056a Range Bit controlled measure See Table 5 Active Always active Address 1675 Function Status of virtual digital outputs MPL1 4 Table 5 Coding of Measure M056a Bit n Digital Output 0 MPL1 1 MPL2 2 MPL3 3 MPL4 M056b Timed Flags M056b Range Bit co...

Page 64: ...see ANALOG AND FREQUENCY OUTPUTS MENU M059 AO2 Analog Output M059 Range 100 100 Active Always active Address 1709 Function Value percent of AO2 analog output referred to the preset max output value maximum absolute value between P190 and P191 see ANALOG AND FREQUENCY OUTPUTS MENU M060 Analog Output AO3 M060 Range 100 100 Active Always active Address 1710 Function Value percent of AO3 analog output...

Page 65: ...d from parameter R023 Address 1719 Function Temperature detected in analog channel 1 M070 PT100 Measure in Channel 2 M070 Range 500 2600 50 0 260 0 C Active This measure is active only if programmed from parameter R023 Address 1720 Function Temperature detected in analog channel 2 M071 PT100 Measure in Channel 3 M071 Range 500 2600 50 0 260 0 C Active This measure is active only if programmed from...

Page 66: ...Time is the activation time of the drive IGBTs Both values are expressed in 32 bits divided into two 16 bit words the low part and the high part Functioning Times S u p p l y T i m e M 0 5 4 5 3 2 5 0 1 O p e r a t i o n T i m e M 0 5 2 2 9 3 5 5 1 M062 Ambient temperature Measure M062 Range 32000 320 0 C Active Always active Address 1712 Function Ambient temperature measured on the surface of the...

Page 67: ...vation time of the drive IGBTs M066 Supply Time Counter M066 Range 0 65000 0 650000h Active Always active Address 1716 Function Time elapsed after resetting the supply time counter M089 Drive Status M089 Range See Table 125 Active Always active Address 1739 Function Describes the current condition of the Penta drive M090 Active Alarm M090 Range See Table 122 Active Always active Address 1740 Funct...

Page 68: ...e software is required or a special preset set via display keypad is required see the DATA LOGGER MENU 2 OK interlocked ES851 is ready to be configured even through the display keypad of the drive where it is installed M100 ES851 Fault Line 4 M100 Line 4 Range 0 6 99 104 0 No alarm 1 Parameter save fault 2 Log write error 3 FBS configuration failure 4 RS232 Modbus configuration failure 5 RS485 Mod...

Page 69: ... Connect KO 3 Authentication KO 4 IPCP KO 5 Modem not yet initialized 6 Modem init KO 7 Modem not configured 8 Modem not dial out 16 Connect end echo time out 32 Connect end idle time out 64 Connect end term expired 8 10 Status of the connection via modem 0 No conn 1 Dialing 2 Connecting 4 Connected 5 Attempt finished 11 COM1 0 No data exchange 1 Data exchanged 12 COM2 0 No data exchange 1 Data ex...

Page 70: ...0 MRmp1 Multiramp 1 JOG Jog mode SLAVE Selection of Slave Mode PID Dis PID Disable KpdLock Display keypad unit Mot 2 Selection of Motor 2 Mot 3 Selection of Motor 3 Var 0 Reference Variation 0 Var 1 Reference Variation 1 Var 2 Reference Variation 2 PID UDR PID Reference Reset due to UP DOWN commands LOCAL Selection of Local mode Brk Lock Mechanical brake locking FireM Fire Mode enabled Src Sel Ref...

Page 71: ...displayed instead of the Supply Time ST and the Operation Time OT respectively Navigation Example Fault List Menu A l a r m n 1 A 0 8 0 S P E E D T R A C K I N G A l a r m 1 M e a s u r e s I n v e r t e r S t a t u s C O N S T R P M L I M I T F O C M O T O R 1 A l a r m 1 M e a s u r e s T r i p T i m e S T 9 2 1 6 1 8 O T 4 5 2 0 1 2 A l a r m 1 M e a s u r e s M 0 0 2 1 4 5 2 r p m M 0 0 4 4 5 ...

Page 72: ... navigation example for the Power Off List Navigation Example PowerOff List Menu A l a r m a t P o w e r O f f A l a r m N u m b e r 0 0 0 I n v e r t e r O F F M e a I n v e r t e r S t a t u s C O N S T R P M L I M I T F O C M O T O R E 2 I n v e r t e r O F F M e a T r i p T i m e S T 9 5 2 0 1 2 O T 4 5 2 0 1 2 I n v e r t e r O F F M e a M 0 0 2 1 4 5 2 r p m M 0 0 4 4 5 0 r p M M 0 0 8 5 5 3...

Page 73: ...rd Parameter FUNCTION User Level DEFAULT VALUE MODBUS Address P263 Language BASIC 1 ENGLISH 863 Fire Mode Enable Password BASIC 0 868 P263 Language P263 Range 0 4 0 ITALIANO 1 ENGLISH 2 ESPANOL 3 PORTUGUES 4 DEUTSCH Default 1 1 ENGLISH Level BASIC Address 863 Function The dialog language is factory set to English Use parameter P263 to choose a different language The software implemented in the dis...

Page 74: ... in the table below Table 11 Indexes corresponding to the different models sizes of the Penta Drive Index Model Index Model Index Model Index Model Index Model 0 0003 20 0023 40 0076 60 0259 80 0748 1 0004 21 0024 41 0086 61 0260 81 0749 2 0005 22 0025 42 0088 62 0290 82 0750 3 0006 23 0030 43 0113 63 0312 83 0800 4 0007 24 0032 44 0129 64 0313 84 0828 5 0008 25 0033 45 0131 65 0314 85 0831 6 0009...

Page 75: ...oftware application which is implemented in the drive e g Multipump Regenerative etc See BCH ELECTRIC LTD s Catalogue about Software Accessories For the application software downloading instructions see the relevant User Manuals User SW Versions SW Versions Range 0 65535 0 65 535 Address Texas 233 MMI 1489 Motorola 1487 Function This screen displays the SW versions implemented on the Penta drive T...

Page 76: ...Customer Service CAUTION The Fire Mode Enable Password is set to 0 when the Restore Default is performed Manufacturer Manufacturer Function The name of Conmpany You can also send a Modbus query message to read the product ID Product ID Product ID Range 1 65535 Address 476 Function You can read the product ID from address 476 The eight high bits give the first character of the ID the eight low bits...

Page 77: ...00 Write enable BASIC 00001 513 P001 Programming level BASIC 0 Basic 514 P002 Write enable password ENGINEERING 00001 510 P003 Conditions required to change C parameters ADVANCED StandBy Fluxing 509 P000 Write Enable Factory setting is P000 1 parameter write is enabled To access parameter P000 allowing parameter write access the Password and User Level Menu from the Parameters Menu P000 Range 0000...

Page 78: ...m password CAUTION The new password allowing parameter write enable is the value entered in P002 Note it down and keep it handy P003 Conditions for C Parameter Modifications P003 Range 0 1 0 Stand by only 1 StandBy Fluxing Default 1 1 StandBy Fluxing Level ADVANCED Address 509 Function Factory setting allows C parameters to be programmed even when the inverter is enabled However the motor must be ...

Page 79: ...detailed in the following sections 11 2 Root Page I N V E R T E R O K 1 5 0 0 0 0 r p m 0 0 0 r p m M E A P A R C F I D P The Root page is factory set as the startup page to be displayed when the drive is turned on NOTE You can access the four main menus only from the root page MEA Measures PAR Programming parameters CF Configuration parameters IDP Product identification Line 1 on this page displa...

Page 80: ...g only the pages containing the references sent via keypad see the CONTROL METHOD MENU and the PID CONFIGURATION MENU LOCAL MODE In LOCAL mode the L CMD and L REF LEDs come on when the Local mode is active only the commands and references sent via keypad are enabled while any other control source or reference source is disabled see the CONTROL METHOD MENU the DIGITAL INPUTS MENU and the INPUTS FOR...

Page 81: ... Keypad page ADVANCED M006 Mot Freq cannot be accessed P268c Measure n 2 on Keypad page ADVANCED M026 Motor Current cannot be accessed P268d Measure n 3 on Keypad page ADVANCED M004 Motor Spd cannot be accessed P268e Measure n 4 on Keypad page ADVANCED M000 Speed Ref cannot be accessed P269 Disable LOC REM FWD REV keys ENGINEERING NO NO 869 P264 Navigation Mode P264 Range 0 2 0 By Menu 1 Changed P...

Page 82: ...o go to the access page of the menu containing that parameter press the MENU key again to go to the Root page press the MENU key again to go to the Keypad page If factory setting is active P264b 0 STANDARD press the MENU key from the Keypad page to go to the Root page then to the starting parameter If P264b 1 OPERATOR navigation is locked once the Keypad Page is displayed Hold down the ESC key for...

Page 83: ...C REM key to enter the Local mode the Keypad page containing the PID reference is displayed Use the and keys to change the PID reference Press the LOC REM key once again when the drive is disabled to disable the PID control The Keypad page containing the speed reference is displayed Use the and keys to change the speed reference P267 Preset PID PID2 Units of Measure P267 Range 0 34 See Table 17 De...

Page 84: ...sure P267a Range 0x20 0x8A every byte ASCII 0x20 blank ASCII 0x8A Default 0x015D255B ASCII 0x5D ASCII 0x25 ASCII 0x5B Level ENGINEERING Address 1867 1869 This is a 32 bit data item Characters are 8 bit ASCII encoded there are three 8 bit characters starting from the less significant bit Bit 24 must always be set to 1 Function Parameter P267a P267c is active only if P267 P267b 0 Disable and it rela...

Page 85: ...8c P268d P268e Range M000 M090 see the MEASURES MENU Default P268b M006 Mot Freq P268c M026 Motor Current P268d M004 Motor Spd P268e M000 Speed Ref Level ADVANCED Address Cannot be accessed via serial link Function These four parameters allow selecting four measures to be displayed on the Keypad Page NOTE Measure n 4 is available in the measure Keypad page only The reference to measure n 4 is avai...

Page 86: ...ration ramps A fifth parameter allows selecting the ramps for the preset rounding off 12 1 1 DESCRIPTION OF THE SPEED RAMPS For the four speed ramps that can be selected through a combination of the digital inputs set in C167 and C168 you can set the following acceleration time deceleration time and their units of measure allowing increasing the programmable time range P009 Ramp Up Time 1 P010 Ram...

Page 87: ... a zero tangent both while accelerating and while decelerating thus suppressing torque peaks that could damage mechanical couplings The rounding off is expressed as a percentage of the ramp time it relates to if used it allows increasing the preset ramp time by half the sum value of the two rounding off values Its effect is shown in the figures below Example P009 10sec P021 1111 binary rounding of...

Page 88: ...rent rounding off values are applied to the start end ramp up down time Figure 5 Speed profile without Rounding Off and with Rounding Off 2 example In the figures above the run command is represented by the high level of the second signal Note that the time the reference takes to reach constant rpm depends not only on the ramp times but also on the rounding off values you have defined ...

Page 89: ...meter P031 is set to No acceleration is brought to zero before the speed reference starts decreasing then deceleration begins with the preset pattern Figure 6 Speed profile with Acceleration Reset Yes to No Example 12 1 2 DESCRIPTION OF THE TORQUE RAMPS If the control algorithm is VTC or FOC and if it is controlled by setting Torque C011 for motor 1 C054 for motor 2 and C097 for motor 3 respective...

Page 90: ...rt rounding off time ADVANCED 50 622 P023 Acceleration S ramp end rounding off time ADVANCED 50 623 P024 Deceleration S ramp start rounding off time ADVANCED 50 624 P025 Deceleration S ramp end rounding off time ADVANCED 50 625 P026 Torque ramp time up ADVANCED 5 s 626 P027 Torque ramp time down ADVANCED 5 s 627 P028 Unit of measure for torque ramp time ADVANCED 0 1 s 628 P029 Jog ramp acceleratio...

Page 91: ...p 2 Acceleration Time P012 Range 0 32700 0 327 00 s if P014 0 0 01 s 0 3270 0 s if P014 0 0 1 s 0 32700 s if P014 0 1 s 0 327000 s if P014 0 10 s Default See Table 74 and Table 78 Level ADVANCED Address 612 Function Same as ramp 1 see P009 NOTE Values for ramp 2 can be applied to the reference provided that multiramp digital inputs are set up and that ramp 2 is selected see the DIGITAL INPUTS MENU...

Page 92: ... Acceleration Time P015 Range 0 32700 0 327 00 s if P020 0 0 01 s 0 3270 0 s if P020 0 0 1 s 0 32700 s if P020 0 1 s 0 327000 s if P020 0 10 s Default See Table 74 and Table 78 Level ADVANCED Address 615 Function Same as ramp 1 see P009 NOTE Values for ramp 3 can be applied to the reference provided that multiramp digital inputs are set up and that ramp 3 is selected see the DIGITAL INPUTS MENU P0...

Page 93: ...ge 0 32700 0 327 00 s if P020 0 0 01 s 0 3270 0 s if P020 0 0 1 s 0 32700 s if P020 0 1 s 0 327000 s if P020 0 10 s Default See Table 74 and Table 78 Level ADVANCED Address 619 Function Same as ramp 1 see P010 NOTE Values for ramp 4 can be applied to the reference provided that multiramp digital inputs are set up and that ramp 4 is selected see the DIGITAL INPUTS MENU P020 Speed Ramps 3 and 4 Time...

Page 94: ...0 100 Default 50 50 Level ADVANCED Address 622 Function Sets the rounding off time period for the first stage of the acceleration ramp This parameter is expressed as a percentage of the acceleration ramp time of the active ramp Example the second ramp is active with an acceleration ramp time of 5sec P022 50 Therefore reference acceleration is limited for the first 2 5 sec of the ramp time NOTE Whe...

Page 95: ...rounding off function is applied to the last stage of a deceleration ramp NOTE When using parameter P025 the preset deceleration ramp time is increased by P025 2 P026 Torque Ramp Time Up P026 Range 0 32700 Function of P028 Default 500 50 sec Level ADVANCED Address 626 Function Defines the time taken by the torque reference of the selected motor to go to zero from max value as an absolute value bet...

Page 96: ...Ramp Deceleration Time P030 Range 0 6500 0 6500 sec Default 1 1sec Level ADVANCED Address 630 Function The preset time corresponds to the time the ramped speed torque reference takes to go from the JOG speed torque value P070 to zero P031 Gradient Variation Acceleration Reset P031 Range 0 1 0 No 1 Yes Default 1 1 Yes Level ADVANCED Address 631 Function Defines whether acceleration is reset or not ...

Page 97: ...e Table 74 and Table 78 Level ENGINEERING Address 632 Function This ramp is used to accelerate the motor when in Fire Mode P033 Fire Mode Deceleration Ramp P033 Range 0 32700 0 327 00 s if P014 0 0 01 s 0 3270 0 s if P014 1 0 1 s 0 32700 s if P014 2 1 s 0 327000 s if P014 3 10 s Default See Table 74 and Table 78 Level ENGINEERING Address 633 Function This ramp is used to decelerate the motor when ...

Page 98: ...onnected motor The set up of the main reference is based on a number of parameters included in several menus Table 20 Parameters used for the Inputs for References Menu Parameters Menu Contents P050 P074 References Scaling parameters for references sent from analog inputs REF AIN1 AIN2 Scaling parameters for references sent from encoder and frequency input Parameters for changes made using the UP ...

Page 99: ...od P080 P098 Prohibit Speed P115 P121 Reference Variation Percent P105 P108 Multispeed Saturation Inversion 1 Saturation Saturation Cw CCW REV C054 C071 C072 Motor 2 Control C097 C114 C115 Motor 3 Control Active motor selection 2 Motor 3 Motor Motor 1 Control C009 Scaling P000662 b P390 P399 Saturation P067 P069 UP DOWN Up Down Variation Figure 7 Speed Reference computing ...

Page 100: ...144 C145 C146 Control Method Saturation Active Motor Selection 2 Motor 3 Motor Motor 1 configuration C009 Scaling C047 C048 Motor Limits n 1 C090 C091 Motor Limits n 2 C133 C134 Motor Limits n 3 P000661 b Inversion 1 Cw CCW REV Saturation P067 P069 UP DOWN Up Down Variation P390 P399 Figure 8 Torque Reference computing ...

Page 101: ...arameters P050 P055 P060 Table 21 Analog Input Hardware Mode Type Terminals Name Type Dip Switch Parameter 10V Input SW1 1 off Single ended input 1 2 REF 0 20mA Input SW1 1 on P050 10V Input SW1 2 off Differential input 5 6 AIN1 0 20mA Input SW1 2 on P055 10V Input SW1 3 off SW1 4 5 off 0 20mA Input SW1 3 on SW1 4 5 off P060 Differential input 7 8 AIN2 PTC Input SW1 3 off SW1 4 5 on See note NOTE ...

Page 102: ...or C134 motor 3 The X axis values of the two points depend on the analog input REF Input Parameter P051 is the X axis value of the first point parameter P052 is the X axis value of the second point AIN1Input Parameter P056 is the X axis value of the first point parameter P057 is the X axis value of the second point Input AIN2 Parameter P061 is the X axis value of the first point parameter P062 is ...

Page 103: ... speed reference Figure 10 Computing Inputs REF 1 and 2 examples The setup in the first part of the figure is as follows P050 3 P051 1V P051a 100 P052 10V P052a 100 Speed_Min C028 100 rpm Speed_Max C029 1100 rpm The setup in the second part of the figure is as follows P050 3 P051 1V P051a 100 P052 10V P052a 100 Speed_Min C028 1200 rpm Speed_Max C029 400 rpm ...

Page 104: ... PENTA PROGRAMMING INSTRUCTIONS 104 452 Figure 11 Computing REF Input Example 3 The Setup in Figure 11 is as follows P050 0 P051 5V P051a 100 P052 8V P052a 100 Speed_Min C028 300 rpm Speed_Max C029 1450 rpm ...

Page 105: ...elated to P061 ADVANCED 100 0 679 P062 Value of AIN2 input producing max reference X axis ADVANCED 20 0mA 662 P062a Percentage of Speed_Max Trq_Max producing max reference Y axis related to P062 ADVANCED 100 0 701 P063 Offset over AIN2 input ADVANCED 0mA 663 P064 Filtering time over AIN2 input ADVANCED 5 ms 664 P065 Minimum reference and START disabling threshold ADVANCED 0 665 P066 START disable ...

Page 106: ... detected signal is saturated between these two values NOTE The value set in parameter P050 must match with the status of SW1 1 switch allowing selecting the proper electric circuit for the analog signal processing voltage signal or current signal P051 Value of REF Input Producing Min Reference X axis P051 Range 100 100 if P050 0 200 200 if P050 1 40 200 if P050 2 0 100 if P050 3 0 200 if P050 4 1...

Page 107: ...ce Y axis related to P052 P052a Range 0 1000 100 0 Default 1000 100 0 Level ADVANCED Address 676 Function This parameter represents the max speed percentage or the max torque percentage for a torque reference to be used for the maximum reference set with P052 P053 Offset over REF Input P053 Range 2000 2000 10 00 V 10 00 V if P050 0 or 3 20 00 mA 20 00 mA if P050 1 2 4 Default 0 0 V Level ADVANCED ...

Page 108: ...he detected signal is saturated between these two values NOTE The value set in parameter P055 must match with the status of switch SW1 2 allowing selecting the proper electric circuit for the analog signal processing voltage signal or current signal P056 Value of AIN1 Input Producing Min Reference X axis P056 Range 100 100 if P055 0 200 200 if P055 1 40 200 if P055 2 0 100 if P055 3 0 200 if P055 ...

Page 109: ...ence Y axis related to P057 P057a Range 0 1000 100 0 Default 1000 100 0 Level ADVANCED Address 678 Function This parameter represents the min speed percentage or the min torque percentage for a torque reference to be used for the minimum reference set with P057 P058 Offset over AIN1 Input P058 Range 2000 2000 10 00 V 10 00 V if P055 0 or 3 20 00 mA 20 00 mA if P055 1 2 4 Default 0 0 V Level ADVANC...

Page 110: ... 0 mA and 20mA The detected signal is saturated between these two values NOTE The value set in parameter P060 must match with the status of switches SW1 3 SW1 4 and SW1 5 allowing selecting the proper electric circuit for the analog signal processing voltage signal or current signal NOTE If the PTC thermal protection C274 is enabled the reference from AIN2 is automatically managed as a 0 10V input...

Page 111: ...or maximum reference or better the reference set in C029xP062a Master mode or in C048 xP062a Slave mode If motor 2 is active C072 and C091 will be used instead of C029 and C048 if motor 3 is active the values set in C115 and C134 will be used P062a Percentage of Speed_Min Trq_Min Producing Max Reference Y axis related to P062 P062a Range 0 1000 100 0 Default 1000 100 0 Level ADVANCED Address 701 F...

Page 112: ...P066 is other than zero the drive disabling function is enabled if the absolute value of the current speed reference is kept in the prohibit range for a time longer than the time set in P066 reference is set to zero and the motor speed decreases following the active ramp up to zero rpm when the motor speed is equal to zero the drive will automatically deactivate The drive will automatically reacti...

Page 113: ...abled Default 1 1 Enabled Level ADVANCED Address 668 Function If P068 1 the Speed Torque or PID references added through input digital signals UP and DOWN or with the INC and DEC keys local mode are stored at the drive power off and are added to the start reference when the drive is restarted This function allows storing he reference value obtained with UP and DOWN signals P068a Reset UP DOWN Spee...

Page 114: ... Local mode and vice versa using the LOC REM key or the LOC REM digital input or when a control source switches to the other using the digital input programmed in C179 MDI for source selection see the DIGITAL INPUTS MENU P069 Range of UP DOWN Reference P069 Range 0 1 0 Bipolar 1 Unipolar Default 1 1 Unipolar Level ADVANCED Address 669 Function If P069 1 the quantity added via the UP DOWN digital s...

Page 115: ...in speed percentage or the min torque percentage for a torque reference to be used for the minimum reference set with P071 P072 Value of FIN Producing Max Reference X axis P072 Range 1000 10000 10 kHz 100 kHz Default 10000 100 kHz Level ADVANCED Address 672 Function This parameter selects the value of the frequency input signal for maximum reference or better the reference set in C029xP072a Master...

Page 116: ...ents the max speed percentage or the min torque percentage for a torque reference to be used for the maximum reference set with P073 P074 Value of ECH Producing Max Reference X axis P074 Range 32000 32000 32000 rpm Default 1500 1500 rpm Level ADVANCED Address 674 Function This parameter selects the value of the Encoder input for maximum reference or better the reference set in C029xP074a Master mo...

Page 117: ...value set in the multispeed which is active at that moment If digital inputs set as multispeed are all open inactive no other reference source is considered the speed reference is zero If P080 SUM SPEED the speed reference value assigned to the preset speed which is active at that moment is summed up to the total amount of the speed references The reference obtained is always saturated by the para...

Page 118: ... as the sum of the references for the other reference sources selected in the CONTROL METHOD MENU 2 Exclusive Preset Speed the selected multispeed is the actual rpm value upon saturation due to min and max speed parameters for the selected motor of the motor speed reference Unlike function 0 Preset Speed if no multispeed is selected no digital input programmed for multispeed selection is activated...

Page 119: ...nds on the unit of measure programmed in P100 P100 Multispeed Unit of Measure P100 Range 0 2 0 0 01 rpm 2 1 0 rpm Default 2 2 1 0 rpm Level ADVANCED Address 700 Function Determines the unit of measure considered for the 15 allowable multispeed values and the Fire Mode speed in P099 CAUTION When changing the unit of measure of the multispeed values in P100 the preset speed values for the multispeed...

Page 120: ...Parameters Menu P257 Gain for PID scaling 0 1 When AIN1 analog input is set to 100 the pressure reference is 10 bars 100 P257 10 0 Supposing that AIN1 is set to 43 the references below are obtained based on the combination of the digital inputs configured as multireferences and based on the function allocated to parameter P080a P80a 0 Preset Ref If both digital inputs configured as Multireferences...

Page 121: ...80a Multireference P080a Range 0 2 0 Preset Ref 1 Sum Ref 2 Exclusive Preset Ref Default 0 0 Preset Ref Level ENGINEERING Address 944 Function This parameter sets if the PID reference resulting from the selection of a digital multireference is to be considered either as the unique active reference or as summed up to the other configured PID reference sources see example above P081a P087a PID Multi...

Page 122: ...a PID Reference in Fire Mode P099a Range 1000 1000 1000 Default 500 50 0 Level ENGINEERING Address 988 Function This parameter sets the value of the PID reference when in Fire Mode The value of the PID reference depends on the scale factor set in P257 ...

Page 123: ...continuity until it reaches the new rpm value of the speed reference The intermediate values of the prohibit speed ranges are to be intended as absolute values independent of the reference sign Figure 12 Prohibit Speed ranges Figure 12 illustrates different trends of the speed reference when it matches with the max allowable value of a prohibit speed range when decreasing red or when it matches wi...

Page 124: ...hibit speed ranges ADVANCED 708 P105 P106 P107 Prohibit Speed 1 2 3 P105 Range 0 32000 0 32000 rpm Default 0 0 rpm Level ADVANCED Address 705 706 707 Function Determines the intermediate value of the first prohibit speed range This value is to be considered as an absolute value i e independent of the speed reference sign P108 Hysteresis band of Prohibit Speed Ranges P108 Range 0 5000 0 5000 rpm De...

Page 125: ...may range from 100 0 to 100 0 of the instant reference given by the addition of all the selected sources Example P115 0 0 Variation percent of reference 1 P116 50 0 Variation percent of reference 2 P117 80 0 Variation percent of reference 3 Based on the speed torque or PID variation selected through digital inputs the speed reference at constant speed will be as follows Variation 1 the current ref...

Page 126: ...e variation percent n 4 ENGINEERING 0 0 718 P119 Reference variation percent n 5 ENGINEERING 0 0 719 P120 Reference variation percent n 6 ENGINEERING 0 0 720 P121 Reference variation percent n 7 ENGINEERING 0 0 721 P115 P121 Reference Variation Percent n 1 n 7 P115 P121 Range 1000 100 0 Default 0 0 0 Level ENGINEERING Address 715 721 Function These parameters define the variation percent of the cu...

Page 127: ...l time and P128 minimum proportional constant The setup of min integral time and max proportional constant is enabled provided that two different error thresholds are used Example P125 100 ms Minimum integral time for maximum error P126 500 ms Integral time for minimum error P128 10 00 Proportional constant for minimum error P129 25 00 Proportional constant for maximum error P130 2 Minimum error t...

Page 128: ...al time for maximum error BASIC 500 ms 745 P146 Mot3 Integral time for minimum error BASIC 500 ms 746 P148 Mot3 Prop coefficient for minimum error BASIC 10 00 748 P149 Mot3 Prop coefficient for maximum error BASIC 10 00 749 P150 Mot3 Min error threshold BASIC 1 00 750 P151 Mot3 Max error threshold BASIC 1 00 751 P152 Symmetry regulation of three phase current ENGINEERING 0 752 P125 P135 P145 Integ...

Page 129: ...value 10 if a speed error of 1 occurs the regulator will require 10 of the motor rated torque This parameter may be accessed only if the min and max error thresholds are different P130 P131 for Motor1 P140 P141 for Motor2 P150 P151 for Motor3 P130 P140 P150 Min Error Threshold P130 Motor n 1 P140 Motor n 2 P150 Motor n 3 Range 0 32000 0 00 320 00 Default 100 1 00 Level BASIC Address 730 740 750 Co...

Page 130: ... phase Current P152 Range 100 100 Default 0 0 Level ENGINEERING Address 752 Function This parameter affects three phase current balancing It must be used when dissymmetry of the motor currents occurs especially when no load currents are delivered and the motor rotates at low rpm ...

Page 131: ...ut of the flux regulator ensuring that the connected motor is always properly fluxed This menu allows accessing the current PI regulators and flux regulators for the FOC control 19 2 List of Parameters P155 to P173 Table 28 List of parameters P155 to P173 Parameter FUNCTION User Level Default Values MODBUS Address P155 Current regulator proportional constant Mot n 1 ENGINEERING 3 00 755 P156 Curre...

Page 132: ...This parameter is automatically computed and saved when the Autotuning procedure is performed see the AUTOTUNE MENU P156 P163 P170 Current Regulator Integral Time P156 Motor n 1 P163 Motor n 2 P170 Motor n 3 Range 1 32000 1 0 32000 Disabled Default 200 20 0 ms Level ENGINEERING Address 756 763 motor n 2 770 motor n 3 Control FOC Function Ti Integral time of PI current regulator Id and Iq in the fi...

Page 133: ...nging from 200 to 400 microseconds based on carrier frequency P159 P166 P173 Flux Regulator Integral Time P159 Motor n 1 P166 Motor n 2 P173 Motor n 3 Range 1 32000 1 0 32000 Disabled Default 33 33 ms Level ENGINEERING Address 759 766 773 Control FOC Function Ti Integral time of flux regulator PI for motor n 1 P166 and P173 relate to parameters 2 and 3 The regulator s structure is as follows error...

Page 134: ... T RANGE MIN VALUE MAX VALUE 10 AO1 Speed speed of the connected motor 10V 1500 1500 11 AO2 Speed Ref speed reference at constant rpm 10V 1500 1500 12 AO3 Current of the connected motor 10V 0 Imax Depending on the inverter size 20 1 2 ANALOG OUTPUTS As per the analog outputs the ANALOG AND FREQUENCY OUTPUTS MENU allows selecting the variable to be represented its range its acquisition mode or as a...

Page 135: ... and the corresponding value to be assigned to the analog output For values equal to or lower than Val Min Out Min will be assigned to the selected analog output For analog outputs AO1 AO2 and AO3 the following parameters will be used P178 P182 P186 P194 and P190 P198 for values Val Min Out Min Val Max Out Max Defines the maximum saturation value of the variable to be represented and the correspon...

Page 136: ...en programming the frequency output the setting of MDO1 in the DIGITAL OUTPUTS MENU is disabled The figure below illustrates the structure of the frequency output Parameterization is similar to the one used for the analog outputs Figure 16 Structure of the Frequency Output ...

Page 137: ...00 Analog input REF 19 AIN1 100 00 Analog input AIN1 20 AIN2 PTC 100 00 Analog input AIN2 21 Enc In 10000 rpm Speed read by the encoder used as a reference 22 PulseIn 100 00 kHz Frequency input 23 Flux Ref 1 0000 Wb Flux reference at constant speed 24 Flux 1 0000 Wb Current flux reference 25 iq ref 5000 0 A Current reference in axis q 26 id ref 5000 0 A Current reference in axis d 27 iq 5000 0 A C...

Page 138: ...min and max output values range from 0 to 10V The selected variable has a positive or negative sign 3 0 20mA The analog output is set as a current output and the possible min and max output values range from 0 to 20mA The selected variable has a positive or negative sign 4 4 20mA The analog output is set as a current output and the possible min and max output values range from 4 to 20mA The select...

Page 139: ...lter for AO1 analog output P182 0 0 V Min AO1 output value with reference to P178 P183 10 0 V Max AO1 output value with reference to P179 Figure 17 Curve voltage speed implemented by AO1 Example 1 0 1 2 3 4 5 6 7 8 9 10 500 400 300 200 100 0 100 200 300 400 500 rpm V Example 2 Table 31 Programming AO1 ABS 0 10V Parameterization of Analog Output AO1 Parameter Value Description P176 ABS 0 10V AO1 An...

Page 140: ...cted variable P179 500 rpm Max value of AO1 selected variable P180 0 000 V AO1 Analog output offset P181 0 ms Filter for AO1 analog output P182 0 0 V Min AO1 output value with reference to P178 P183 10 0 V Max AO1 output value with reference to P179 Figure 19 Curve voltage speed implemented by AO1 Example 3 0 1 2 3 4 5 6 7 8 9 10 500 400 300 200 100 0 100 200 300 400 500 rpm V NOTE The programming...

Page 141: ...alue with reference to P179 Figure 20 Curve voltage speed implemented by AO1 Example 4 0 1 2 3 4 5 6 7 8 9 10 500 400 300 200 100 0 100 200 300 400 500 rpm V Example 5 Table 34 Programming AO1 10V Parameterization of Analog Output AO1 Parameter Value Description P176 10V AO1 Analog output P177 1 Speed Selected variable for AO1 analog output P178 500 rpm Min value of AO1 selected variable P179 500 ...

Page 142: ...SINUS PENTA PROGRAMMING INSTRUCTIONS 142 452 Figure 21 Curve voltage speed implemented by AO1 Example 5 ...

Page 143: ...log output ADVANCED 2 0 10V 792 P193 Selected variable for AO3 analog output ADVANCED 5 Output current 793 P194 Min value of AO3 selected variable ADVANCED 0 A 794 P195 Max value of AO3 selected variable ADVANCED Inverter Imax 795 P196 AO3 Analog output offset ADVANCED 0 000 V 796 P197 Filter for AO3 analog output ADVANCED 0 ms 797 P198 Min AO3 output value with reference to P194 ADVANCED 0 0 V 79...

Page 144: ...set them as current outputs see the DIP switch configuration and follow the instructions displayed on the keypad or refer to the Sinus Penta s Installation Instructions Manual P177 Selected Variable for AO1 Analog Output P177 Range 0 69 See Table 29 Default 1 Motor speed Level ADVANCED Address 777 Function Selects the variable to be allocated to AO1 digital output P178 Min value of AO1 Selected Va...

Page 145: ...tput P181 Filter for AO1 Analog Output P181 Range 0 65000 0 000 65 000 sec Default 0 0 000 sec Level ADVANCED Address 781 Function Value of the filter time constant applied to AO1 analog output P182 Min AO1 Output Value with Reference to P178 P182 Range 100 100 200 200 Depending on the value selected in P176 10 0 10 0 V 20 0 20 0 mA Default 100 10 0 V Level ADVANCED Address 782 Function Minimum ou...

Page 146: ...ble 29 Default 2 Reference at constant speed Level ADVANCED Address 785 Function Selects the variable to be allocated to AO2 digital output P186 Min Value of AO2 Selected Variable P186 Range 32000 32000 Depends on the value selected in P185 320 00 320 00 of the full scale value See Table 29 Default 1500 1500 rpm Level ADVANCED Address 786 Function Minimum value of the variable selected via P185 co...

Page 147: ...on the value selected in P184 10 0 10 0 V 20 0 20 0 mA Default 100 10 0 V Level ADVANCED Address 790 Function Minimum output value obtained when the minimum value of the variable set in P186 is implemented P191 Max AO2 Output Value with Reference to P187 P191 Range 100 100 200 200 Depends on the value selected in P184 10 0 10 0 V 20 0 20 0 mA Default 100 10 0 V Level ADVANCED Address 791 Function ...

Page 148: ...Function Minimum value of the variable selected via P193 corresponding to the min output value of AO3 set in P198 P195 Max Value of AO3 Selected Variable P195 Range 320 00 320 00 Depends on the value selected through P193 320 00 320 00 of the full scale value See Table 29 Default Inverter Imax Max drive current depending on the drive size see Table 73 and Table 77 Level ADVANCED Address 795 Functi...

Page 149: ... in P195 is implemented P200 FOUT Output in MDO1 Frequency P200 Range 0 2 0 Disabled 1 Pulse 2 ABS Pulse Default 0 0 Disabled Level ADVANCED Address 800 Function Selects the operating mode of FOUT frequency output NOTE When P200 is not set to DISABLE MDO1digital output is used as a frequency output and any settings for MDO1 in the DIGITAL OUTPUTS MENU are ignored P201 Selected Variable for FOUT Fr...

Page 150: ... to P203 P205 Range 1000 10000 10 00 100 00 kHz Default 10000 100 00 kHz Level ADVANCED Address 805 Function Maximum output value obtained when the maximum value of the variable set in P203 is implemented P206 Filter for FOUT Frequency Output P206 Range 0 65000 0 000 65 000 sec Default 0 0 000 sec Level ADVANCED Address 806 Function Value of the filter time constant applied to FOUT frequency outpu...

Page 151: ...nalog output signal when Sine or Cosine variables are selected P215 Frequency of Saw Wave Analog Output Signal P215 Range 0 20000 0 200 00Hz Default 100 1 00Hz Level ENGINEERING Address 815 Function Frequency of saw wave analog output signal when Sine or Cosine variables are selected This can be used as the carrier frequency when setting MDO1 or MDO2 in PWM mode see the example given in the DIGITA...

Page 152: ... auxiliary alarm set to the digital inputs is not delayed NOTE Five timers are available the use can set an enabling disable delay for each of them The same timer may also be assigned to multiple digital inputs outputs NOTE The ENABLE S function cannot be delayed Example 1 The drive enable MDI1 START depends on a signal coming from a different source An activation delay of 2 seconds and a deactiva...

Page 153: ...the left application of the delay times set for the drive enabling disabling on the right the start signal persists for a shorter time than the delay set for enabling in this case the Start function is not enabled The Start function will be enabled only when MDI1 digital input is ON for a time longer than the time set in P216 ...

Page 154: ... Timer assigned to virtual outputs MPL1 4 ENGINEERING 0 No timer assigned 829 P216 T1 Enable delay P216 Range 0 60000 0 0 6000 0 sec Default 0 0 0 Level ENGINEERING Address 816 Function This parameter sets T1 enable time Using P226 or P227 if timer T1 is assigned to a digital input having a particular function P216 represents the delay occurring between the input closure and the function activatio...

Page 155: ...0 6000 0 sec Default 0 0 0 Level ENGINEERING Address 820 Function This parameter sets T3 enable time Operation as per P216 P221 T3 Disable delay P221 Range 0 60000 0 0 6000 0 sec Default 0 0 0 Level ENGINEERING Address 821 Function This parameter sets T3 disable time Operation as per P217 P222 T4 Enable delay P222 Range 0 60000 0 0 6000 0 sec Default 0 0 0 Level ENGINEERING Address 822 Function Th...

Page 156: ...ers and the same timer may be assigned to multiple inputs Select zero to avoid delaying the digital inputs Setting via serial link see coding table below Table 37 Coding of P226 Timers assigned to digital inputs MDI 1 4 bits 15 12 bits 11 9 bits 8 6 bits 5 3 bits 2 0 not used MDI4 MDI3 MDI2 MDI1 Coding example for P226 MDI1 Timer T2 MDI2 No timer assigned MDI3 Timer T2 MDI4 Timer T5 value in P226 ...

Page 157: ... multiple outputs Select zero to avoid delaying the digital outputs Setting via serial link see coding in P226 P229 Timers Assigned to Virtual Outputs MPL 1 4 P229 Range 0 0 0 0 5 5 5 5 0 No timer assigned 1 5 T1 T5 Default 0 0 0 0 0 No timer assigned Level ENGINEERING Address 829 Function The virtual digital outputs may be assigned to any of the five timers and the same timer may be assigned to m...

Page 158: ...Derivative term this is the variable keeping track of the evolution of the error or the controlled variable difference between two consecutive errors or between two consecutive values of the feedbacked variable The weighted summation of these terms represents the output signal of the PID regulator The weight of these three terms may be defined by the user with the parameters below Figure 23 PID Bl...

Page 159: ...integral action and the derivative action to zero Ti P242 0 Td P243 0 2 Assign very low values to Kp P240 then apply a little step to the reference signal setpoint selected with C285 286 287 3 Gradually increase the value of Kp until permanent oscillation is attained in the PID loop 4 Tune the parameters for a P PI or PID regulator based on the table below where Kpc is the value of the proportiona...

Page 160: ...ions below cover the following how the transient is affected from the proportional action when the integral action is kept constant in a PI regulator how the transient is affected from the integral action when the proportional action is kept constant in a PI regulator how the transient is affected from the derivative action in a PID regulator 22 3 1 PROPORTIONAL ACTION P Symbol Tuning function Mai...

Page 161: ...PROGRAMMING INSTRUCTIONS SINUS PENTA 161 452 Figure 26 Response to the step based on the value of Kp when Ti is kept constant ...

Page 162: ...his is shown in the figure below Figure 27 Response to the step when Kp is too large 22 3 2 INTEGRAL ACTION I Symbol Tuning function Main goal Ti As soon as an input variance occurs Error an output variance occurs The variation rate is proportional to the error magnitude Sets the tuning point eliminates the offset from the proportional action PI Regulator Response to the step Response time Small K...

Page 163: ...the value of Ti when Kp is kept constant The figure below represents the response of the PI regulator when the values for Kp and Ti are lower than the optimum value computed with the method of Ziegler and Nichols Figure 29 Response to the step when the values of Kp and Ti are too small ...

Page 164: ...s limited so the error is still remarkable If the error persists the actuator will saturate because the longer the time the error persists the stronger the integral action is this phenomenon is called windup In case of output saturation the integral term can reach very high values as a result the error shall have opposite sign for a long period before exiting from saturation The PID regulator of t...

Page 165: ...D Derivative time multiples of P244 ENGINEERING 0 Tc ms 843 P244 Cycle time of PID regulator Tc ENGINEERING 5 ms 844 P245 Min value of PID reference ENGINEERING 0 00 845 P246 Max value of PID reference ENGINEERING 100 00 846 P247 Min value of PID feedback ENGINEERING 0 00 847 P248 Max value of PID feedback ENGINEERING 100 00 848 P249 PID reference ramp up time ENGINEERING 0 s 849 P250 PID referenc...

Page 166: ...236 relates to the instant value of the speed torque reference to be adjusted If a Frequency control is used the PID regulator can be used to adjust the drive output voltage in this case P236 relates to the instant voltage value E g If a drive delivers 50V and an adjustment of 10 is implemented the drive will deliver 55V P237 Min Value of PID Output P237 Range 10000 10000 100 00 100 00 Default 100...

Page 167: ...put PID Feedback Sleep Level Wake Up Level P237b P237 RUNNING STOP T P255 P000666 b P237a 1 Feedback P237b Figure 30 PID Sleep and Wake up Mode when P237a is set to 1 P238 Max Value of Integral Term P238 Range 0 10000 100 00 100 00 Default 10000 100 00 Level ENGINEERING Address 838 Function This is the max allowable value of the integral term It is to be considered as an absolute value the output ...

Page 168: ... used to obtain a wider range for the proportional coefficient used in PID regulator and ranging from 0 000 to 6500 0 Supposing that the default values are used for P240 and P241 the proportional coefficient used in the PID regulator is unitary in case an error of 1 occurs between the reference and the controlled variable the proportional term representing one of the three values of the regulator ...

Page 169: ...ue of the selected analog input Example Select AIN1 analog input as the PID reference and suppose that its max and min values are 10V and 10V respectively If P245 is 50 this means that the PID reference will be saturated at 50 for voltage values lower than 5V P246 Max Value of PID Reference P246 Range 10000 10000 100 00 Default 10000 100 00 Level ENGINEERING Address 846 Function This parameter def...

Page 170: ...wable value max P245 P246 to 0 P251 Unit of measure of PID Ramp P251 Range 0 3 0 0 01 s 1 0 1 s 2 1 0 s 3 10 0 s Default 1 1 0 10 s Level ENGINEERING Address 851 Function This parameter defines the unit of measure for the PID reference ramp times It defines the unit of measure for the time of the third ramp of the PID reference P249 and P250 so that the allowable range becomes 0s 327000s Example P...

Page 171: ...INEERING Address 853 Function As P252 but P253 sets the rounding off applied at the end of the ramps NOTE When P253 is used the preset ramp time is increased by P253 2 P254 Integral Term Activation Threshold P254 Range 0 0 5000 0 0 500 0 Default 0 0 0 Level ENGINEERING Address 854 Function This parameter sets a threshold value below which the integrator is kept to zero It has effect only when the ...

Page 172: ... 1msec Level ENGINEERING Address 856 Function This parameter limits the max acceleration for the PID regulator output The max acceleration for the PID regulator output is equal to 100 P256 msec P257 Gain for PID Measure Scaling P257 Range 0 32000 0 000 32 000 Default 1 1 000 Level ENGINEERING Address 857 Function Gain for the scaling of PID measures M023 M025 This gain has effect only on the measu...

Page 173: ...e P236 for standard PID corresponds to P436 for PID2 To enable the 2 zone mode set C291a 5 2 Zone MIN or 6 2 Zone MAX PID CONFIGURATION MENU Once the 2 zone mode is enabled the standard PID regulator operates on the system with the larger error minimum feedback in respect to its reference 2 Zone MIN or with the smaller error maximum feedback in respect to its reference 2 Zone MAX In 2 zone mode pa...

Page 174: ... ENGINEERING 5 ms 1354 P445 Min allowable value of PID2 reference ENGINEERING 0 00 1355 P446 Max allowable value of PID2 reference ENGINEERING 100 00 1356 P447 Min allowable value of PID2 feedback ENGINEERING 0 00 1357 P448 Max allowable value of PID2 feedback ENGINEERING 100 00 1358 P449 PID2 reference ramp up time ENGINEERING 0 s 1359 P450 PID2 reference ramp down time ENGINEERING 0 s 1360 P451 ...

Page 175: ...l functions can be set up only after setting XMDI O in parameter R023 24 1 1 FACTORY SETTINGS The factory settings are as follows MDO1 is a zero speed relay it energizes when a preset threshold is exceeded MDO2 controls an electromechanical brake used for crane applications it energizes to release the brake MDO3 de energizes fail safe logic in case of Inverter Alarm MDO4 energizes in case of Inver...

Page 176: ...IGITAL mode but both digital signals and analog variables can be selected If you select a digital signal its value TRUE or FALSE is used to calculate the selected logic function If you select an analog variable the test selected for this variable is performed and its result TRUE or FALSE is used to calculate the selected logic function BRAKE As ABS BRAKE below although the selected variables are n...

Page 177: ...ated higher than 0 5 rpm D6 Rev Run Speed measured or estimated lower than 0 5 rpm D7 Lim MOT Drive in limiting mode operating as a motor D8 Lim GEN Drive in limiting mode operating as a generator D9 Limiting Drive in limiting mode generator or motor D10 Prec Ok Capacitor Precharge relay closure and command return test D11 PID MAX PID output max saturation D12 PID MIN PID output min saturation D13...

Page 178: ...l input resulting from MPL1 output DELAYED from MPL Timers D51 MPL 2 Delayed Virtual digital input resulting from MPL2 output DELAYED from MPL Timers D52 MPL 3 Delayed Virtual digital input resulting from MPL3 output DELAYED from MPL Timers D53 MPL 4 Delayed Virtual digital input resulting from MPL4 output DELAYED from MPL Timers D54 OTM Elapsed Maintenance Operation Time elapsed D55 STM Elapsed M...

Page 179: ...erence A92 PulseIn 100 00 kHz 100 Frequency input A93 Flux REF 1 0000 Wb 10000 Flux reference at constant speed A94 Flux 1 0000 Wb 10000 Active flux reference A95 Iq REF 1000 0 A 10 Current reference over axis q A96 Id REF 1000 0 A 10 Current reference over axis d A97 Iq 1000 0 A 10 Current measure over axis q A98 Id 1000 0 A 10 Current measure over axis d A99 Volt Vq 1000 0 V 10 Voltage over axis...

Page 180: ...ccessed only if the operating mode of the selected digital output is 2 Example MDO1 P270 2 Testing Variable B for MDO1 2 3 4 P274 P283 P292 P301 If an analog variable is selected a logic TEST is performed to obtain a TRUE FALSE Boolean signal Seven different tests are available that can be performed for selected variable B and its comparing value B see Table 42 NOTE This parameter can be accessed ...

Page 181: ...s The status of the input Qn depends on the previous value Qn 1 and on the result of the two tests Signals A and B are considered only when passing from 0 1 Rising Edge or 1 0 Falling Edge Signal A and signal B may be used both as Set and Reset command Example Suppose that the output enables only when the motor speed exceeds 50rpm and disables when the motor speed drops below 5 rpm To do so assign...

Page 182: ...ables when no condition is true The NOR function between two variables corresponds to the AND of the same false variables i e A NOR B A AND B A NOR B Test A Test B Output 0 0 1 1 0 0 0 1 0 1 1 0 A NAND B The selected digital output enables when no condition is true or when only one of the two conditions is true The NAND function between two variables corresponds to the OR of the same false variabl...

Page 183: ...nd for the second variable C See Example 6 MDO1 2 3 4 Logic applied to MDO1 2 3 4 P278 P287 P296 P305 The logic of the Boolean signal can be reversed at the end of the processing chain The user can choose whether the logic level of the digital output is POSITIVE or NEGATIVE 0 FALSE a logic negation is applied NEGATIVE logic 1 TRUE no negation is applied POSITIVE logic NOTE This parameter can be ac...

Page 184: ...SINUS PENTA PROGRAMMING INSTRUCTIONS 184 452 Figure 33 ANALOG Mode Figure 34 DOUBLE DIGITAL Mode ...

Page 185: ...PROGRAMMING INSTRUCTIONS SINUS PENTA 185 452 Figure 35 General structure of the parameterization of a digital output ...

Page 186: ...esult of f A B and C test P296 MDO3 Output logic level FALSE The digital output status depends on the Boolean variable Inverter Alarm which is TRUE only when an alarm trips This output is a fail safe contact the relay energizes if the drive is on and no alarms tripped Example 2 Digital output for Drive Run OK digital command MDO4 digital output default setting Table 44 MDO parameterization for dri...

Page 187: ...peed MEA P272 MDO1 Variable B selection A71 Speed MEA P273 MDO1 Testing variable A ABS x P274 MDO1 Testing variable B ABS x P275 MDO1 Comparing value for Test A 100 00 rpm P276 MDO1 Comparing value for Test B 20 00 rpm P277 MDO1 Function applied to the result of the two tests A Set B Reset Rising Edge P277a MDO1 Variable C selection D0 Disabled P277b MDO1 Function applied to the result of f A B an...

Page 188: ...rpm P304 MDO4 Function applied to the result of the two tests A Set B Reset Rising Edge P304a MDO4 Variable C selection D0 Disabled P304b MDO4 Function applied to the result of f A B and C test P305 MDO4 Output logic level TRUE The digital output energizes only if no alarm trips The torque demand is greater than P302 20 00 Set The digital output de energizes if an alarm trips or if the deceleratin...

Page 189: ...1500rpm and that the first digital output is used parameters are set as follows Table 47 MDO parameterization for the PWM function P270 MDO1 Digital output mode PWM MODE P271 MDO1 Variable A selection A72 Speed Ref P272 MDO1 Variable B selection P273 MDO1 Testing variable A P274 MDO1 Testing variable B P275 MDO1 Comparing value for Test A 3000 00 rpm P276 MDO1 Comparing value for Test B 0 0 rpm P2...

Page 190: ...d C is used Table 48 MDO parameterization for the Ready state of a PLC supervisor P270 MDO1 Digital output mode DOUBLE DIGITAL P271 MDO1 Variable A selection D21 MDI Enable P272 MDO1 Variable B selection D22 MDI Enable S P273 MDO1 Testing variable A P274 MDO1 Testing variable B P275 MDO1 Comparing value for Test A P276 MDO1 Comparing value for Test B P277 MDO1 Function applied to the result of the...

Page 191: ... 878 P279 MDO2 Digital output mode ADVANCE D 6 BRAKE 879 P280 MDO2 Selecting variable A ADVANCE D A81 Trq Output 880 P281 MDO2 Selecting variable B ADVANCE D A71 Speed 881 P282 MDO2 Testing variable A ADVANCE D 0 882 P283 MDO2 Testing variable B ADVANCE D 3 883 P284 MDO2 Comparing value for Test A ADVANCE D 20 884 P285 MDO2 Comparing value for Test B ADVANCE D 50 rpm 885 P286 MDO2 Function applied...

Page 192: ...electing variable A ADVANCE D D1 Inverter Run Ok 898 P299 MDO4 Selecting variable B ADVANCE D D1 Inverter Run Ok 899 P300 MDO4 Testing variable A ADVANCE D 0 900 P301 MDO4 Testing variable B ADVANCE D 0 901 P302 MDO4 Comparing value for Test A ADVANCE D 0 902 P303 MDO4 Comparing value for Test B ADVANCE D 0 903 P304 MDO4 Function applied to the result of the 2 tests ADVANCE D 0 A OR B 904 P304a MD...

Page 193: ...ge 0 119 See Table 41 Default 61 A71 Speed MEA Level ADVANCED Address 871 Function This parameter selects the digital signal used to calculate the value of MDO1 digital output It selects an analog variable used to calculate the value of MDO1digital output if one of the analog operating modes is selected Digital signals and analog variables are detailed in Table 41 P272 MDO1 Selecting Variable B P2...

Page 194: ...r defines the test to be performed for the variable detected by P272 using P276 as a comparing value P275 MDO1 Comparing Value for Test A P275 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 50 50 rpm Level ADVANCED Address 875 Function This parameter defines the comparing value with the selected variable for test A P276 MDO1 Comparing Value for ...

Page 195: ...0 59 See Table 41 Default 0 D0 Disable Level ADVANCED Address 642 Function This parameter selects the digital signal used to calculate the value of MDO1 digital output The digital signals that can be selected are given in Table 41 P277b MDO1 Function Applied to the Result of f A B C P277b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND...

Page 196: ...the beginning of this chapter P280 MDO2 Selecting Variable A P280 Range 0 119 See Table 41 Default 71 A81 Torque Output Level ADVANCED Address 880 Function This parameter selects the digital signal used to calculate the value of MDO2 digital output It selects an analog variable used to calculate the value of MDO2 digital input if one of the analog operating modes is selected Digital signals and an...

Page 197: ...ter defines the test to be performed for the variable detected by P281 using P285 as a comparing value P284 MDO2 Comparing Value for Test A P284 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 2000 20 Level ADVANCED Address 884 Function This parameter defines the comparing value with the selected variable for test A P285 MDO2 Comparing Value for ...

Page 198: ... 59 See Table 41 Default 0 D0 Disable Level ADVANCED Address 644 Function This parameter selects the digital signal used to calculate the value of MDO2 digital output The digital signals that can be selected are given in Table 41 P286b MDO2 Function Applied to the Result of f A B C P286b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND ...

Page 199: ... beginning of this chapter P289 MDO3 Selecting Variable A P289 Range 0 119 See Table 41 Default 3 D3 Inverter Alarm Level ADVANCED Address 889 Function This parameter selects the digital signal used to calculate the value of MDO3 digital output It selects an analog variable used to calculate the value of MDO3 digital input if one of the analog operating modes is selected Digital signals and analog...

Page 200: ...parameter defines the test to be performed for the variable detected by P290 using P294 as a comparing value P293 MDO3 Comparing Value for Test A P293 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 0 0 Level ADVANCED Address 893 Function This parameter defines thecomparing value with thevariable selected for test A P294 MDO3 Comparing Value for ...

Page 201: ... See Table 41 Default 0 D0 Disable Level ADVANCED Address 646 Function This parameter selects the digital signal used to calculate the value of MDO3 digital output The digital signals that can be selected are given in Table 41 P295b MDO3 Function Applied to the Result of f A B C P295b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND C 6...

Page 202: ...ginning of this chapter P298 MDO4 Selecting Variable A P298 Range 0 119 See Table 41 Default 1 D1 Inverter Run Ok Level ADVANCED Address 898 Function This parameter selects the digital signal used to calculate the value of MDO4 digital output It selects an analog variable used to calculate the value of MDO4 digital input if one of the analog operating modes is selected Digital signals and analog v...

Page 203: ...parameter defines the test to be performed for the variable detected by P299 using P303 as a comparing value P302 MDO4 Comparing Value for Test A P302 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 0 0 Level ADVANCED Address 902 Function This parameter defines the comparing valuewith the selected variablefor test A P303 MDO4 Comparing Value for ...

Page 204: ... See Table 41 Default 0 D0 Disable Level ADVANCED Address 648 Function This parameter selects the digital signal used to calculate the value of MDO4 digital output The digital signals that can be selected are given in Table 41 P304b MDO4 Function Applied to the Result of f A B C P304b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND C 6...

Page 205: ... Logic Level P305 Range 0 1 0 FALSE 1 TRUE Default 1 1 TRUE Level ADVANCED Address 905 Function MDO4 digital output logic function to apply a logic reversal negation to the calculated output signal 0 FALSE a logic negation is applied 1 TRUE no negation is applied ...

Page 206: ...XMDO4 Signal selection ENGINEERING D0 Disable 912 P313 XMDO4 Output logic level ENGINEERING 1 True 913 P314 XMDO5 Signal selection ENGINEERING D0 Disable 914 P315 XMDO5 Output logic level ENGINEERING 1 True 915 P316 XMDO6 Signal selection ENGINEERING D0 Disable 916 P317 XMDO6 Output logic level ENGINEERING 1 True 917 P306 XMDO1 Signal Selection P306 Range 0 59 See Table 41 Default 0 D0 Disable Lev...

Page 207: ...a logic reversal negation to the calculated output signal 0 FALSE a logic negation is applied 1 TRUE no negation is applied P310 XMDO3 Signal Selection P310 Range 0 59 See Table 41 Default 0 D0 Disable Level ENGINEERING Address 910 Function Selects the digital signal used to calculate the value of XMDO3 digital output It selects an analog variable used to calculate the value of XMDO3 digital input...

Page 208: ...a logic reversal negation to the calculated output signal 0 FALSE a logic negation is applied 1 TRUE no negation is applied P314 XMDO5 Signal Selection P314 Range 0 59 See Table 41 Default 0 D0 Disable Level ENGINEERING Address 914 Function Selects the digital signal used to calculate the value of XMDO5 digital output It selects an analog variable used to calculate the value of XMDO5 digital input...

Page 209: ...log variable used to calculate the value of XMDO6 digital input if one of the analog operating modes is selected Digital signals and analog variables are detailed in Table 41 P317 XMDO6 Output Logic Level P317 Range 0 1 0 FALSE 1 TRUE Default 1 1 TRUE Level ENGINEERING Address 917 Function XMDO6 digital output logic function to apply a logic reversal negation to the calculated output signal 0 FALS...

Page 210: ...O N 1 8 ON 1 2 3 O N 1 4 5 6 7 ON 1 8 ON 1 2 3 O N 1 4 5 6 7 ON 1 8 SW2 26 2 List of Parameters P318 to P325 Table 51 List of parameters P318 to P325 Parameter FUNCTION User Level DEFAULT VALUES MODBUS Address P320 Channel 1 measure mode ADVANCE D 0 no input 920 P321 Channel 1 measure offset ADVANCE D 0 0 C 921 P322 Channel 2 measure mode ADVANCE D 0 no input 922 P323 Channel 2 measure offset ADVA...

Page 211: ...s 921 Function Value of the measure offset for channel 1 an offset can be applied to the measure to correct possible errors P322 Channel 2 Measure Mode P322 Range 0 1 0 no input 1 val PT100 Default 0 0 no input Level ADVANCED Address 922 Function This parameter selects the type of analog signal available in terminals 29 30 in ES847 expansion board 0 no signal is used The P parameter relating to th...

Page 212: ...s 925 Function Value of the measure offset for channel 3 an offset can be applied to the measure to correct possible errors P326 Channel 4 Measure Mode P326 Range 0 1 0 no input 1 val PT100 Default 0 0 no input Level ADVANCED Address 926 Function This parameter selects the type of analog signal available in terminals 33 34 in ES847 expansion board 0 no signal is used The P parameter relating to th...

Page 213: ...30 to P331 Table 52 List of parameters P330 to P331 Parameter FUNCTION User Level Default Values MODBUS Address P330 Third measure from the Fieldbus ENGINEERING 13 Torque Out 930 P331 Fourth measure from the Fieldbus ENGINEERING 23 PID Out 931 P330 Third Measure from the Fieldbus P330 Range 0 91 See Table 53 Default 13 M012 Torque Out Level ENGINEERING Address 930 Function Third measure exchanged ...

Page 214: ...f 64 M036a Aux Ser Dig IN 19 M018 PID Ref 65 M064 Hts Temp 20 M019 PID RmpOut 66 M065 OP Counter 21 M020 PID Fbk 67 M066 SP Counter 22 M021 PID Err 68 M036b Aux FBus Dig IN 23 M022 PID Out 69 M022a PID2 Out 24 M023 PID Ref 70 M069 PT100 Temp 1 25 M024 PID Fbk 71 M070 PT100 Temp 2 26 M056a Virtual Dig Out 72 M071 PT100 Temp 3 27 M026 Mot Current 73 M072 PT100 Temp 4 28 M027 Out Volt 74 M073 29 M028...

Page 215: ...he parameters relating to the control functions can be set up only after setting XMDI O in parameter R023 28 1 1 FACTORY SETTING MPL1 energizes when the ENABLE input is present MPL2 energizes when a fan fault trips MPL3 energizes when the Fire Mode is activated MPL4 is factory set as disabled 28 1 2 STRUCTURE OF THE VIRTUAL DIGITAL OUTPUTS A virtual digital output is composed of two logic blocks a...

Page 216: ...he selected tests ABS BRAKE The ABS BRAKE mode allows controlling the electromechanical brake of a motor used for lifting applications To enable the relevant output make sure that all the conditions depending on the drive status are true see the description at the end of this section The ABS BRAKE mode is applied by selecting the measured or estimated speed value A71 as the first variable and the ...

Page 217: ...cessed only if the operating mode of the selected digital output is 2 Example MPL1 P350 2 Operation on variable B digital output MPL1 2 3 4 P354 P363 P372 P381 If an analog variable is selected a logic TEST is performed to obtain a TRUE FALSE Boolean signal Eight different tests are available that can be performed for selected variable B and its comparing value B see Table 57 NOTE This parameter c...

Page 218: ...hysteresis The status of the input Qn depends on the previous value Qn 1 and on the result of the two tests Signals A and B are considered only when passing from 0 1 Rising Edge or 1 0 Falling Edge and may be used both as Set and Reset command Example Suppose that the output enables only when the motor speed exceeds 50rpm and disables when the motor speed drops below 5 rpm To do so assign the firs...

Page 219: ...ables when no condition is true The NOR function between two variables corresponds to the AND of the same false variables i e A NOR B A AND B A NOR B Test A Test B Output 0 0 1 1 0 0 0 1 0 1 1 0 A NAND B The selected digital output enables when no condition is true or when only one of the two conditions is true The NAND function between two variables corresponds to the OR of the same false variabl...

Page 220: ...ond programmed block The user can choose one of the six Boolean tests above for the first variable f A B and for the second variable C Logic applied to MPL1 2 3 4 P358 P367 P376 P385 The logic of the Boolean signal can be reversed at the end of the processing chain The user can choose whether the logic level of the digital output is POSITIVE or NEGATIVE 0 FALSE a logic negation is applied NEGATIVE...

Page 221: ... special functionality of the system thus avoiding loop wiring on the same control board Example It can be necessary to control the status of the hardware ENABLE contact of the system to cause an external alarm to trip when MPL1 is selected in parameter C164 DIGITAL INPUTS MENU Enable P350 1 Digital P351 D21 Enable P358 T RUE MPL1 out C164 9 MPL1 P000660 b Figure 39 Example of MPL functionality Fo...

Page 222: ...est A Min operating PWR P365 MPL2 Comparing value for Test B Min FBK value P366 MPL2 Function applied to the result of the 2 tests A AND B P366a MPL2 Selecting variable C D11 PID Out Max P366b MPL2 Function applied to the result of f A B C f A B AND C P367 MPL2 Output logic level TRUE NOTE It is recommended that a TIMEOUT be entered for Dry Run Detection Enter a timeout for MPL2 output see TIMERS ...

Page 223: ... level See steps 1 and 2 below Virtual digital output MPL4 locks the system operation in two modes 1 Virtually connecting the output to an external alarm input P385 FALSE C164 12 MPL4 2 Disabling the PID P385 TRUE C171 12 MPL4 On the other hand when the malfunctioning signal is sent to the PLC supervisor the same parameterization in MPL4 shall be entered in the digital output concerned NOTE Min Op...

Page 224: ...Output logic level TRUE P377 MPL4 Digital output mode DIGITAL P378 MPL4 Selecting variable A D52 MPL3 P379 MPL4 Selecting variable B P380 MPL4 Testing variable A P381 MPL4 Testing variable B P382 MPL4 Comparing value for Test A P383 MPL4 Comparing value for Test B P384 MPL4 Function applied to the result of the 2 tests P384a MPL4 Selecting variable C D0 Disabled P384b MPL4 Function applied to the ...

Page 225: ... 1 TRUE 958 P359 MPL2 Digital output mode ADVANCE D 0 DISABLE 959 P360 MPL2 Selecting variable A ADVANCE D D0 DISABLE 960 P361 MPL2 Selecting variable B ADVANCE D D0 DISABLE 961 P362 MPL2 Testing variable A ADVANCE D 0 962 P363 MPL2 Testing variable B ADVANCE D 0 963 P364 MPL2 Comparing value for Test A ADVANCE D 0 964 P365 MPL2 Comparing value for Test B ADVANCE D 0 965 P366 MPL2 Function applied...

Page 226: ...8 MPL4 Selecting variable A ADVANCE D D0 DISABLE 978 P379 MPL4 Selecting variable B ADVANCE D D0 DISABLE 979 P380 MPL4 Testing variable A ADVANCE D 0 980 P381 MPL4 Testing variable B ADVANCE D 0 981 P382 MPL4 Comparing value for Test A ADVANCE D 0 982 P383 MPL4 Comparing value for Test B ADVANCE D 0 983 P384 MPL4 Function applied to the result of the 2 tests ADVANCE D 0 A OR B 984 P384a MPL4 Selec...

Page 227: ...ge 0 119 See Table 41 Default 21 D21 MDI Enable Level ADVANCED Address 951 Function This parameter selects the digital signal used to calculate the value of MPL1 digital output It selects an analog variable used to calculate the value of MPL1 digital output if one of the analog operating modes is selected Digital signals and analog variables are detailed in Table 41 P352 MPL1 Selecting Variable B ...

Page 228: ...rameter defines the test to be performed for the variable detected by P352 using P356 as a comparing value P355 MPL1 Comparing Value for Test A P355 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 0 0 Level ADVANCED Address 955 Function This parameter defines the comparing value with the selected variable for test A P356 MPL1 Comparing Value for ...

Page 229: ...See Table 41 Default 0 D0 Disable Level ADVANCED Address 932 Function This parameter selects the digital signal used to calculate the value of MPL1 digital output The digital signals that can be selected are given in Table 41 P357b MPL1 Function Applied to the Result of f A B C P357b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND C 6 ...

Page 230: ... at the beginning of this chapter P360 MPL2 Selecting Variable A P360 Range 0 119 See Table 41 Default 33 D33 Fan Fault Level ADVANCED Address 960 Function This parameter selects the digital signal used to calculate the value of MPL2 digital output It selects an analog variable used to calculate the value of MPL2 digital input if one of the analog operating modes is selected Digital signals and an...

Page 231: ...rameter defines the test to be performed for the variable detected by P361 using P365 as a comparing value P364 MPL2 Comparing Value for Test A P364 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 0 0 Level ADVANCED Address 964 Function This parameter defines the comparing value with the selected variable for test A P365 MPL2 Comparing Value for ...

Page 232: ... C P366a Range 0 59 See Table 41 Default 0 D0 Disable Level ADVANCED Address 934 Function This parameter selects the digital signal used to calculate the value of MPL2 digital output The digital signals that can be selected are given in Table 41 P366b MPL2 Function Applied to the Result of f A B C P366b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR...

Page 233: ... at the beginning of this chapter P369 MPL3 Selecting Variable A P369 Range 0 119 See Table 41 Default 38 D38 Fire Mode Level ADVANCED Address 969 Function This parameter selects the digital signal used to calculate the value of MPL3 digital output It selects an analog variable used to calculate the value of MPL3 digital input if one of the analog operating modes is selected Digital signals and an...

Page 234: ...rameter defines the test to be performed for the variable detected by P370 using P374 as a comparing value P373 MPL3 Comparing Value for Test A P293 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 0 0 Level ADVANCED Address 973 Function This parameter defines the comparing value with the variable selected for test A P374 MPL3 Comparing Value for ...

Page 235: ...See Table 41 Default 0 D0 Disable Level ADVANCED Address 936 Function This parameter selects the digital signal used to calculate the value of MPL3 digital output The digital signals that can be selected are given in see Table 41 P375b MPL3 Function Applied to the Result of f A B C P375b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND ...

Page 236: ...ed at the beginning of this chapter P378 MPL4 Selecting Variable A P378 Range 0 119 See Table 41 Default 0 D0 Disable Level ADVANCED Address 978 Function This parameter selects the digital signal used to calculate the value of MPL4 digital output It selects an analog variable used to calculate the value of MPL4 digital input if one of the analog operating modes is selected Digital signals and anal...

Page 237: ...rameter defines the test to be performed for the variable detected by P379 using P383 as a comparing value P382 MPL4 Comparing Value for Test A P382 Range 32000 32000 320 00 320 00 of the full scale value of selected variable A see Table 41 Default 0 0 Level ADVANCED Address 982 Function This parameter defines the comparing value with the selected variable for test A P383 MPL4 Comparing Value for ...

Page 238: ...9 See Table 41 Default 0 D0 Disable Level ADVANCED Address 938 Function This parameter selects the digital signal used to calculate the value of MPL4 digital output The digital signals that can be selected are given in Table 41 P384b MPL4 Function Applied to the Result of f A B C P384b Range 0 12 0 f A B OR C 1 f A B SET C RESET RISING EDGE 2 f A B AND C 3 f A B XOR C 4 f A B NOR C 5 f A B NAND C ...

Page 239: ... Logic Level P385 Range 0 1 0 TRUE 1 FALSE Default 1 1 TRUE Level ADVANCED Address 985 Function MPL4 digital output logic function to apply a logic reversal negation to the calculated output signal 0 FALSE a logic negation is applied 1 TRUE no negation is applied ...

Page 240: ...rameter Differential input Pin 11 12 XAIN4 10V Input P390 Differential input Pin 13 14 XAIN5 20mA Input P395 NOTE Configurations different from the ones stated in the table above are not allowed Scaling is obtained by setting the parameters relating to the linear function for the conversion from the value read by the analog input to the corresponding speed torque reference value The conversion fun...

Page 241: ...00ms 994 P395 Type of signal over XAIN5 input ADVANCED 3 4 20mA 995 P396 Value of XAIN5 input producing min reference X axis ADVANCED 4 0mA 996 P396a Percentage of Speed_Min Trq_Min producing min reference Y axis related to P396 ADVANCED 100 0 711 P397 Value of XAIN5 input producing max reference X axis ADVANCED 20 0mA 997 P397a Percentage of Speed_Min Trq_Min producing min reference Y axis relate...

Page 242: ...0 if P390 0 0 100 if P390 3 10 0 V 10 0 V if P390 0 10 V 0 0 V 10 0V if P390 1 0 10 V Default 100 10 0V Level ADVANCED Address 992 Function This parameter selects the value for XAIN4 input signal for maximum reference or better the reference set in C029xP392a Master mode or in C048xP392a Slave mode If motor 2 is active C072 and C091 will be used instead of C029 and C048 if motor 3 is active the va...

Page 243: ...ore being saturated if the detected signal is lower than 4 mA or greater than 20 mA alarms A069 or A086 trip 4 0 20 mA Unipolar current input between 0 mA and 20mA The detected signal is saturated between these two values P396 Value of XAIN5 Producing Min Reference X axis P396 Range 200 200 if P395 2 40 200 if P395 3 0 200 if P395 4 20 0 mA 20 0 mA if P395 2 20 mA 4 0mA 20 0 mA if P395 3 4 20 mA 0...

Page 244: ... P397a Range 0 1000 100 0 Default 1000 100 0 Level ADVANCED Address 712 Function This parameter represents the max speed percentage or the max torque percentage for a torque reference to be used for the maximum reference set with P397 P398 Offset over XAIN5 Input P398 Range 2000 2000 20 00 mA 20 00 mA Default 0 0 mA Level ADVANCED Address 998 Function This parameter selects the offset correction v...

Page 245: ...o check the proper operation wiring of the encoder used as a speed feedback The Autotune menu includes two programming inputs I073 and I074 Input I073 allows enabling and selecting the type of autotune Input I074 which can be programmed only if I073 Motor Tune describes the type of autotune which is performed Because the values set in I073 or I074 cannot be changed once for all and are automatical...

Page 246: ... Analog outputs AO1 and AO2 are displayed showing the speed reference and the speed value obtained with the preset parameters of the speed regulator see the SPEED LOOP AND CURRENT BALANCING MENU Set the current regulator s parameters in order to reduce to a minimum the difference between the two waveforms 4 FOC Man no rotation current No Manual tune of the current loop If automatic tuning 1 FOC Au...

Page 247: ...ion of approx 150 rpm its speed of rotation is detected by the encoder then the drive is disabled The following messages can be displayed on the display keypad A059 Encoder Fault W31 Encoder OK Then the following message is always displayed W32 OPEN ENABLE If alarm A059 Encoder Fault trips in the encoder input the value measured by the drive does not match with the real speed of rotation of the mo...

Page 248: ...he encoder used as a speed feedback see Checking the Encoder Operation I074 Type of Motor Tune I074 Range 0 5 0 All Auto no rotation 1 FOC Auto no rotation 2 FOC Auto rotation 3 VTC FOC Man rotation speed 4 FOC Man no rotation current 5 FOC Man no rotation flux Default This is not a programming parameter the input is set to zero whenever the drive is powered on and whenever the command is executed...

Page 249: ...that the connected motor has a rated speed equal to 1500rpm at 50Hz and that you need the best performance up to 200rpm and a noiseless carrier frequency at max speed 3000rpm In this case the max speed of the drive will produce an output voltage with a frequency value equal to 100Hz in proximity to this speed the carrier frequency should be at its maximum level Suppose that a model implementing ma...

Page 250: ...following C002 5000Hz fout_max C002 16 C002 5000Hz fout_max C002 10 C002 is the maximum carrier frequency and the divisor is the min allowable number of pulses per period Table 63 Maximum value of the output frequency depending on the Penta size Max output frequency Hz Size 2T 4T Smaller than 0015 1000 0015 to 0129 625 0150 to 0162 500 Greater than 0162 400 From 0023 to 0030 437 5Hz 0040 1000Hz an...

Page 251: ... set in C002 Increase the max value in C002 if you need to increase the min value and if C001 equals C002 C002 Maximum Carrier Frequency C002 Range 1600 16000 Depending on the drive size 1600 16000 Hz Depending on the drive model see Table 73 and Table 77 Default See Table 73 and Table 77 Level ENGINEERING Address 1002 Function It represents the max value of the modulation frequency being used As ...

Page 252: ... This parameter has effect only if C001 C002 It represents the min value of pulses per period obtained when modulation frequency changes synchronous modulation C004 Silent Modulation C004 Range 0 1 0 No 1 Yes Default See Table 73 and Table 77 Level ENGINEERING Address 1004 Function This parameter enables silent modulation The electric noise due to the switching frequency is dampened ...

Page 253: ...d to use a transducer The Field Oriented Control is a closed chain control requiring a speed transducer to detect the position of the motor shaft instant by instant The parameter set for the selected motor is included in the Motor Control menu Motor Control 1 Menu concerns motor 1 Motor Control 2 Menu concerns motor 2 Motor Control 3 Menu concerns motor 3 Factory setting allows configuring only on...

Page 254: ... C038 C056 C075 C081 C099 C118 C124 Slip compensation activation C039 C082 C125 Drop in rated current voltage C040 C083 C126 Fluxing ramp time C041 C084 C127 The parameters that can be modified depend on the type of control that has been selected 32 1 1 ELECTRICAL SPECIFICATIONS OF THE CONNECTED MOTOR This group of parameters can be divided into two subunits the first subunit includes the motor ra...

Page 255: ...control implementation S Slip rot M Rr rotor time constant Because the motor characteristics are generally unknown the Sinus Penta is capable of automatically determining the motor characteristics see the FIRST STARTUP section and the AUTOTUNE MENU However some parameters may be manually adjusted to meet the requirements needed for special applications The parameters used for the different control...

Page 256: ...osses caused by the stator impedance and a greater torque at lower revs If C013 Quadratic the drive will follow a V f pattern with a parabolic trend You can set the starting voltage value C034 the desired voltage drop if compared to the relevant constant torque use C032 and the frequency allowing implementing this torque reduction use C033 If C013 Free Setting you can program the starting voltage ...

Page 257: ...mines the variation of the output rated voltage at fmot 20 Boost 0 increases the starting torque C035 C078 C121 Voltage boost 1 of torque curve Determines the voltage variation with respect to rated voltage at preset frequency C036 C079 C122 Frequency for the application of Boost 1 Determines the frequency for the application of the boost at preset frequency C037 C080 C123 Torque curve automatic i...

Page 258: ...ted motor 32 1 7 SLIP COMPENSATION IFD ONLY This function allows compensating the speed decrease of the asynchronous motor when the mechanical load increases slip compensation This is available for IFD control only The parameters relating to this function are included in the Motor Control Menu Configuration Menu Table 70 Parameters setting Slip Compensation IFD Control Parameter Motor 1 Motor 2 Mo...

Page 259: ...tors 2 and 3 the parameters relating to min and max torque C090 C091 and C133 C134 are included in the Limits Menu 2 and Limits Menu 3 Using a 0020 drive connected to a 15kW motor C048 is factory set to 120 of the motor rated torque If the max reference is applied C143 REF the torque reference will be 120 If a 7 5kW motor is connected C048 may exceed 200 torque values exceeding 200 may be obtained...

Page 260: ...5 and Table 79 C014 M1 1014 C057 M2 1057 C100 M3 Phase rotation ENGINEERING 1100 0 No C015 M1 1015 C058 M2 1058 C101 M3 Rated motor frequency BASIC 1101 50 0 Hz C016 M1 1016 C059 M2 1059 C102 M3 Rated motor rpm BASIC 1102 1420 rpm C017 M1 1017 C060 M2 1060 C103 M3 Rated motor power BASIC 1103 See Table 76 and Table 80 C018 M1 1018 C061 M2 1061 C104 M3 Rated motor current BASIC 1104 See Table 76 an...

Page 261: ...uadratic torque curve ADVANCED 1119 20 C034 M1 1034 C077 M2 1077 C120 M3 Voltage Preboost for IFD BASIC 1120 See Table 75 and Table 79 C034a M1 1204 C077a M2 1206 C120a M3 VTC Boost for positive reference ENGINEERING 1208 0 C034b M1 1205 C077b M2 1207 C120b M3 VTC Boost for negative reference ENGINEERING 1209 0 C035 M1 1035 C078 M2 1078 C121 M3 Voltage Boost at 5 of the motor rated frequency ADVAN...

Page 262: ...T USE xT Regen settings in this case Table 72 Equivalence between AC mains range and DC range AC Mains DC range 200 240 Vac 280 338 Vdc 380 480 Vac 530 678 Vdc 481 500 Vac 680 705 Vdc 500 600 Vac 705 810 Vdc 600 690 Vac 810 970 Vdc NOTE Select xT Regen where x relates to the voltage class of the drive if the drive is DC supplied through a regenerative Sinus Penta or a different drive used to stabi...

Page 263: ...e and leakage inductance C022 C023 for motor 1 C065 C066 for motor 2 C108 C109 for motor 3 respectively and allows separating torque control from flux control with no need to use a transducer The drive can be then controlled with a torque reference instead of a speed reference Field oriented control is a closed loop control requiring a speed transducer to detect the position of the motor shaft ins...

Page 264: ...e rpm set in parameter C029 C072 C115 This function can be used to automatically toggle from the torque control mode to the speed control mode when the torque control mode is implemented the motor speed can reach any value included in the AB area see figure below If the limit speed is attained due to particular load conditions the drive will automatically switch to the speed control BC zone The co...

Page 265: ... C013 C056 C099 Constant torque voltage at zero frequency can be selected Preboost C034 C077 C120 If C013 C056 C099 Quadratic you can select voltage at zero frequency preboost C034 C077 C120 max voltage drop with respect to the theoretical V f pattern C032 C075 C118 and the frequency allowing implementing max voltage drop C033 C076 C119 If C013 C056 C099 Free Setting you can set voltage at zero fr...

Page 266: ... value Default See Table 76 and Table 80 Level BASIC Address 1017 1060 1103 Function This parameter defines the rated motor power nameplate rating C018 C061 C104 Rated Motor Current 1 32000 0 1 3200 0 A C018 Motor 1 C061 Motor 2 C104 Motor 3 Range See twice the upper values in Inom column in Table 73 and Table 77 Default See Table 76 and Table 80 Level BASIC Address 1018 1061 1104 Function This pa...

Page 267: ...n power and pole pairs of the connected motor C022 C065 C108 Motor Stator Resistance C022 Motor 1 C065 Motor 2 C108 Motor 3 Range 0 32000 0 000 32 000 Default See Table 76 and Table 80 Level ADVANCED Address 1022 1065 1108 Function This parameter defines stator resistance Rs If a star connection is used it matches with the value of the resistance of one phase half the resistance measured between t...

Page 268: ...ec Default 0 Level ADVANCED Address 1025 1068 1111 Control FOC Function This parameter defines the rotor time constant of the connected motor If the rotor time constant is not stated by the motor manufacturer it can be obtained through the autotune function see the FIRST STARTUP section and the AUTOTUNE MENU NOTE Whenever one of these parameters is written the drive automatically computes and save...

Page 269: ...max reference for REF input P055 0 10V Type of reference for AIN1 input P056 5 V Value of min reference for AIN1 input P057 5 V Value of max reference for AIN1 input The speed reference is the min speed set in C028 motor 1 when both REF input and AIN1 input values are lower than or equal to the minimum values set in P051 and P056 respectively NOTE The maximum allowable value as an absolute value f...

Page 270: ...it source C147 is selected the speed limit value set with this parameter is the upper limit that can be reduced by adjusting the external source Also the ramp times set in the RAMPS MENU P009 P025 are applied to this limit C030 C073 C116 Flux Weakening Speed C030 Motor 1 C073 Motor 2 C116 Motor 3 Range 0 200 0 200 Default 90 90 Level ENGINEERING Address 1030 1073 1116 Control FOC Function This par...

Page 271: ... 1119 Control IFD Function If the V f curve pattern C013 C056 C099 Quadratic this parameter defines the frequency implementing the max torque reduction in terms of theoretical V f pattern set in C032 C075 C120 C034 C077 C120 Voltage Preboost C034 Motor 1 C077 Motor 2 C120 Motor 3 Range 0 50 0 0 5 0 Default See Table 75 and Table 79 Level BASIC Address 1034 1077 1120 Control IFD Function Torque com...

Page 272: ...ern constant voltage frequency C036 C079 C122 Torque Curve Increment Boost 1 C036 Motor 1 C079 Motor 2 C122 Motor 3 Range 100 400 100 400 Default See Table 75 and Table 79 Level ADVANCED Address 1036 1079 1122 Control IFD Function Torque compensation at preset frequency parameter C037 for motor 1 C080 for motor 2 and C123 for motor 3 Determines how output voltage varies at preset frequency with re...

Page 273: ...Voltage Drop at Rated Current C040 Motor 1 C083 Motor 2 C126 Motor 3 Range 0 500 0 50 0 Default 0 0 Disabled Level ADVANCED Address 1040 1083 1126 Control IFD Function Defines the increase in voltage in terms of the corresponding produced frequency when the current produced by the motor is greater than or equal to the rated current For example C040 10 Voltage drop at rated current C013 Constant To...

Page 274: ... 1 C085 Motor 2 C128 Motor 3 Range 10 120 10 120 Default 100 100 Level ENGINEERING Address 1042 1085 1128 Function This parameter sets the bus voltage value percent used to generate the output voltage of the drive Changes made to this parameter affect the motor performance in terms of flux weakening ...

Page 275: ...YES 0013 19 21 25 5 10 YES 0014 16 5 25 30 5 16 YES S05 0015 23 25 30 5 10 YES 0016 27 30 36 3 5 10 YES S05 S12 0020 30 36 43 3 5 10 YES 0017 30 32 37 3 10 YES 0023 38 42 51 3 10 YES 0025 41 48 58 3 7 YES 0030 41 56 67 3 7 YES 0033 51 56 68 3 10 YES 0034 57 63 76 3 10 YES 0036 60 72 86 3 10 YES S12 0037 65 72 83 3 10 YES 0040 72 80 88 3 16 YES S15 0049 80 96 115 3 12 8 YES 0060 88 112 134 3 10 YES...

Page 276: ...0524 800 960 1152 2 4 NO 0598 900 1100 1320 2 4 NO 0748 1000 1300 1560 2 4 NO S65 0831 1200 1440 1728 2 4 NO 0964 1480 1780 2136 2 4 NO 1130 1700 2040 2448 2 4 NO S75 1296 2100 2520 3024 2 4 NO 1800 2600 3100 3720 2 4 NO S90 2076 3000 3600 4000 2 4 NO 2xS41 0523 765 1000 1200 2 5 NO 0599 900 1100 1320 2 5 NO 0749 1000 1300 1560 2 5 NO 0800 1100 1350 1620 2 5 NO 2xS51 0832 1200 1440 1728 2 5 NO 085...

Page 277: ...10 On 10 0 1 0 2 0016 300 150 50 10 10 On 10 0 1 0 2 S05 S12 0020 300 150 50 10 10 On 10 0 1 0 2 0017 300 150 50 10 10 On 10 0 1 0 2 0023 300 150 50 10 10 On 10 0 1 0 2 0025 300 150 50 10 10 On 10 0 1 0 2 0030 300 150 50 10 10 On 10 0 1 0 2 0033 300 150 50 10 10 On 10 0 1 0 2 0034 300 150 70 10 10 On 10 0 1 0 2 0036 300 150 70 10 10 On 10 0 1 0 2 S12 0037 300 150 70 10 10 On 10 0 1 0 2 0040 300 15...

Page 278: ...Off 100 1 2 S60 0524 450 100 250 100 100 Off 100 1 2 0598 450 100 250 100 100 Off 100 1 2 0748 450 100 250 100 100 Off 100 1 2 S65 0831 450 100 250 100 100 Off 100 1 2 0964 450 100 250 100 100 Off 100 1 2 1130 450 100 250 100 100 Off 100 1 2 S75 1296 450 100 250 100 100 Off 100 1 2 1800 450 100 250 100 100 Off 100 1 2 S90 2076 450 100 250 100 100 Off 100 1 2 2xS41 0523 450 100 250 100 100 Off 100 ...

Page 279: ...0 1 0013 0 CONST 1 0 0 50 1 0014 0 CONST 1 0 0 50 1 S05 0015 0 CONST 1 0 0 50 1 0016 0 CONST 1 0 0 50 1 S05 S12 0020 0 CONST 1 0 0 50 1 0017 0 CONST 1 0 0 50 1 0023 0 CONST 1 0 0 50 1 0025 0 CONST 1 0 0 50 1 0030 0 CONST 1 0 0 50 1 0033 0 CONST 1 0 0 50 1 0034 0 CONST 1 0 0 50 1 0036 0 CONST 1 0 0 50 1 S12 0037 0 CONST 1 0 0 50 1 0040 0 CONST 1 0 0 50 1 S15 0049 0 CONST 1 0 0 50 1 0060 0 CONST 1 0...

Page 280: ... 0 2 20 20 0 S51 0402 2 FREE 0 2 20 20 0 0457 2 FREE 0 2 20 20 0 S60 0524 2 FREE 0 2 20 20 0 0598 2 FREE 0 2 20 20 0 0748 2 FREE 0 2 20 20 0 S65 0831 2 FREE 0 2 20 20 0 0964 2 FREE 0 2 20 20 0 1130 2 FREE 0 2 20 20 0 S75 1296 2 FREE 0 2 20 20 0 1800 2 FREE 0 2 20 20 0 S90 2076 2 FREE 0 2 20 20 0 2xS41 0523 2 FREE 0 2 20 20 0 0599 2 FREE 0 2 20 20 0 0749 2 FREE 0 2 20 20 0 0800 2 FREE 0 2 20 20 0 2...

Page 281: ... 800 6 00 S05 S12 0020 5 5 19 5 0 346 2 89 11 21 0 0 600 5 00 0017 9 2 21 0 800 6 00 0023 7 5 25 7 0 300 2 50 0025 15 29 0 400 3 00 0030 18 5 35 0 300 2 50 0033 11 36 0 200 1 50 0034 22 41 0 250 2 00 0036 25 46 0 250 2 00 S12 0037 15 50 0 100 1 15 0040 15 50 0 115 1 15 25 46 0 200 2 00 S15 0049 18 5 61 0 087 1 15 30 55 0 150 2 00 0060 22 71 0 069 1 15 37 67 0 120 2 00 0067 25 80 0 058 0 69 45 80 0...

Page 282: ...05 0 14 315 528 0 008 0 25 S60 0524 220 661 0 004 0 12 355 589 0 007 0 20 0598 250 732 0 003 0 12 400 680 0 006 0 20 0748 280 840 0 002 0 09 500 841 0 003 0 15 S65 0831 330 985 0 001 0 06 560 939 0 002 0 10 0964 400 1183 0 001 0 05 710 1200 0 002 0 09 1130 450 1330 0 001 0 05 800 1334 0 001 0 09 S75 1296 560 1633 0 001 0 05 1000 1650 0 001 0 09 1800 1200 2050 0 001 0 06 S90 2076 1400 2400 0 001 0 ...

Page 283: ...62 3 5 YES 0076 125 165 198 2 4 YES 0088 150 200 240 2 4 YES 0131 190 250 300 2 4 YES 0164 230 300 360 2 4 YES S32 0172 265 345 414 2 4 YES 0181 305 380 455 2 4 NO 0201 330 420 504 2 4 NO 0218 360 465 558 2 4 NO S42 0259 400 560 672 2 4 NO 0290 450 600 720 2 4 NO 0314 500 665 798 2 4 NO 0368 560 720 864 2 4 NO S52 0401 640 850 1020 2 4 NO 0457 720 880 1056 2 2 NO 0524 800 960 1152 2 2 NO 0598 900 ...

Page 284: ... 100 10 10 On 10 0 1 0 2 0088 300 150 150 10 10 On 10 0 1 0 2 0131 300 150 150 10 10 On 10 0 1 0 2 0164 300 150 200 10 10 On 10 0 1 0 2 S32 0172 300 150 200 10 10 On 10 0 1 0 2 0181 450 100 200 100 100 Off 100 1 2 0201 450 100 220 100 100 Off 100 1 2 0218 450 100 250 100 100 Off 100 1 2 S42 0259 450 100 250 100 100 Off 100 1 2 0290 450 100 250 100 100 Off 100 1 2 0314 450 100 250 100 100 Off 100 1...

Page 285: ...0069 0 CONST 1 0 0 50 1 0076 0 CONST 1 0 0 50 1 0088 0 CONST 1 0 0 50 1 0131 0 CONST 0 5 0 50 1 0164 0 CONST 0 5 0 50 1 S32 0172 0 CONST 0 5 0 50 1 0181 2 FREE 0 2 20 20 0 0201 2 FREE 0 2 20 20 0 0218 2 FREE 0 2 20 20 0 S42 0259 2 FREE 0 2 20 20 0 0290 2 FREE 0 2 20 20 0 0314 2 FREE 0 2 20 20 0 0368 2 FREE 0 2 20 20 0 S52 0401 2 FREE 0 2 20 20 0 0457 2 FREE 0 2 20 20 0 0524 2 FREE 0 2 20 20 0 0598...

Page 286: ... 73 0164 132 168 0 029 1 44 185 185 0 035 1 73 S32 0172 160 198 0 029 1 44 200 198 0 035 1 73 0181 185 225 0 026 1 44 220 220 0 031 1 73 0201 200 240 0 026 1 30 250 250 0 031 1 56 0218 220 275 0 022 1 15 315 310 0 026 1 39 S42 0259 280 336 0 017 0 87 355 341 0 021 1 04 0290 300 358 0 017 0 72 400 390 0 020 0 86 0314 330 395 0 017 0 72 450 440 0 020 0 86 0368 355 420 0 014 0 57 500 480 0 017 0 69 S...

Page 287: ...ternal torque limit is set C147 in the CONTROL METHOD MENU the values set in the parameters above represent the range of the source used for limitation the torque ramp times set in the RAMPS MENU will be applied to the preset limit torque reference The ramp time for torque limit can be selected C049 for motor 1 C092 for motor 2 and C135 for motor 3 for the VTC control only The Ipeak current load i...

Page 288: ...CED 1130 150 C045 M1 BASIC 1045 C088 M2 1088 C131 M3 Current limit while decelerating ADVANCED 1131 See Table 74 and Table 78 C046 M1 1046 C089 M2 1089 C132 M3 Current limit decrease in flux weakening ADVANCED 1132 0 Disabled C047 M1 1047 C090 M2 1090 C133 M3 Minimum torque ADVANCED 1133 0 0 C048 M1 BASIC 1048 C091 M2 1091 C134 M3 Maximum torque ADVANCED 1134 120 0 C049 M1 1049 C092 M2 1092 C135 M...

Page 289: ...ntage of the rated current of the selected motor The maximum allowable value depends on the drive size C045 C088 C131 Current Limit while Decelerating C045 Motor 1 C088 Motor 2 C131 Motor 3 Range 0 400 0 Disabled 1 0 Min Ipeak inverter Imot 400 0 Default See Table 74 and Table 78 Level BASIC C045 ADVANCED C088 C131 Address 1045 1088 1131 Control IFD Function This parameter defines the current limi...

Page 290: ...134 Maximum Torque C048 Motor 1 C091 Motor 2 C134 Motor 3 Range 5000 5000 500 0 500 0 Default 1200 120 0 Level BASIC C048 ADVANCED C091 C134 Address 1048 1091 1134 Control VTC and FOC Function This parameter sets the max limit of the torque demanded by the control being used Torque is expressed as a percentage of the rated torque of the selected motor NOTE If an external torque limit is set C147 i...

Page 291: ... 1 Disabled Default 0 0 Enabled Level ADVANCED Address 1050 1093 1136 Control IFD Function This parameter enables output frequency decrease during acceleration limit NOTE Setting 1 Disabled is recommended for high inertia loads When high inertia loads are connected to the drive the frequency decrease can lead to strong regeneration and DC bus voltage oscillations ...

Page 292: ...and sources hardware or virtual sources different speed or torque references hardware or virtual sources and enable an external torque limit The drive commands may be sent from The hardware terminal board terminal board on the control board which is logically separated into terminal board A and terminal board B The keypad The virtual remote terminal board through serial link with MODBUS communicat...

Page 293: ...ntrol board but allow switching between one set of START STOP REVERSE commands sent to three terminals to a different set of commands sent to three different terminals Most commands may be delayed when enabled or disabled refer to the TIMERS MENU Figure 45 Selecting the command sources If the keypad is not selected as a command source or if the STOP input function is enabled C150 0 more than one c...

Page 294: ...ameters C140 C141 C142 The following functions are therefore enabled for the hardware terminal board External Alarm n 1 n 2 n 3 Motor Sel n 2 Motor Sel n 3 SLAVE Source Selection LOCAL and the ENABLE and RESET functions are always enabled for terminals MDI2 and MDI3 Table 82 Remote command inputs from serial link MODBUS Address Input Code User Level Description Range 1406 I019 BASIC Remote virtual...

Page 295: ...l current analog input from ES847 terminal board With factory setting only one source is enabled C143 1 C144 2 C145 0 and C146 0 Because the digital input for source selection is programmed C179 6 MDI6 see Digital Inputs Menu if this input is inactive only the REF item is selected please refer to the INPUTS FOR REFERENCES MENU If multiple reference sources are enabled by programming also C144 C145...

Page 296: ...with Speed Limit I029 is used as a torque limit if C147 5 Serial Link I029 is expressed as a percentage of the max absolute torque set with the parameters C047 and C048 motor 1 and relevant parameters for motor 2 and motor 3 The max absolute torque is the max value between absolute values of parameters C047 and C048 Max absolute torque Max C047 C048 The unit of measure is tenths of Torque referenc...

Page 297: ...and filtering see the INPUTS FOR REFERENCES FROM OPTIONAL BOARD Figure 46 Selecting the source references 34 1 3 ALTERNATIVE COMMAND AND REFERENCE SOURCES A digital input can be set as a selector between 2 alternative command and reference sources Example C179 MDI To select sources MDI6 C140 To select command source number 1 Keypad C141 To select command source number 2 Fieldbus C143 To select ref...

Page 298: ...que determined by the drive size and the motor size The max absolute torque is the max value ranging between the absolute values of C047 and C048 motor 1 and relevant parameters for motor 2 and motor 3 Max absolute torque Max C047 C048 Factory setting is C147 0 the reference source is disabled and the torque limit is given by the max absolute torque 34 1 5 REMOTE LOCAL MODE According to factory se...

Page 299: ...nts at 0V they are expected to generate 100 of the minimum motor speed reference C028 i e 0rpm at 10V they are expected to generate 100 of the maximum motor speed reference C029 i e 1500rpm The main reference will be their sum and will start from 0rpm when both references are at 0V and its maximum value would be 3000rpm when both references are at 10V but it will be limited to 1500 as set by C029 ...

Page 300: ... of Signal over AIN1 input 3 0 10V P056 Value of AIN1 Input producing Min Reference 0 0V P056a Percentage of Ref_Min producing Min Reference 100 0 P057 Value of AIN1 input producing Max Reference 10 0V P057a Percentage of Ref_Max producing Max Reference 100 0 C143 Selection of Reference 1 1 REF C144 Selection of Reference 2 2 AIN1 C179 MDI for Source Selection 6 MDI6 As MDI6 input is selected as r...

Page 301: ...versa see the detailed description of the parameters above C140 C141 C142 Command Source Selection 1 2 3 C140 C141 C142 Range 0 5 0 Disabled 1 Terminal Board 2 Serial Link 3 Fieldbus 4 Terminal Board B 5 Keypad Default C140 C141 1 C142 0 C140 C141 1 Terminal Board C142 0 Disabled Level C140 C141 ADVANCED C142 ENGINEERING Address 1140 1141 1142 Function Selection of the drive command source NOTE If...

Page 302: ...drive speed or torque references shall only be given by the PID output and not by the sources set in C143 C146 Reference sources 10 and 11 can be selected only after setting XAIN in parameter R023 C147 Torque Limit Input C147 Range 0 9 0 Disabled 1 REF 2 AIN1 3 AIN2 4 Frequency input 5 Serial Link 6 Fieldbus 7 Keypad 8 Encoder 9 UpDown from MDI 10 XAIN4 11 XAIN5 Default 0 0 Disabled Level ENGINEER...

Page 303: ...ttings allowed by parameter C148 are detailed below switching from Remote to Local mode and vice versa can be performed even when the drive is running No Bumpless When switching from Remote to Local mode a zero speed or torque reference is sent to the drive the START button must be pressed to start the drive Commands Bumpless When switching from Remote to Local mode a zero speed or torque referenc...

Page 304: ... functions to each digital input in the terminal board Each parameter has a particular function which is assigned to a given terminal on the terminal board Figure 47 Inputs that can be selected to implement control functions The full processing of the digital inputs also includes the selection of other remote virtual terminal boards see the CONTROL METHOD MENU and the possibility of delaying input...

Page 305: ...with the logic AND of the input signals for terminal MDI2 in all active terminal boards The ENABLE S input is obtained with the logic AND of the terminals selected for this function in all active terminal boards Measure M031 is similar to M032 but it displays the status of the terminal board obtained after delaying the input signals of M032 using special timers The drive uses this terminal board t...

Page 306: ...UN command the main speed reference must be other than zero When START is inactive but ENABLE is active the RUN command is disabled the reference is set to zero and the speed or torque setpoint decreases down to zero depending on the preset deceleration ramp NOTE The way the START enables or disables the RUN command also depends on the setup of other functions in particular the STOP REVERSE and JO...

Page 307: ... the drive operation is disabled To enable this operating mode with other types of control parameters P065 and P066 must be set accordingly The drive may also be disabled by the PID regulator see parameter P255 CAUTION If the ENABLE input signal is disabled for one of the active terminals the drive is instantly disabled and the motor starts idling The motor could run at uncontrolled speed due to t...

Page 308: ... drive once the cause responsible for the alarm has disappeared NOTE Factory setting does not reset alarms at power off Alarms are stored and displayed at next power on and the drive is locked A manual reset is then required to unlock the drive see the AUTORESET MENU CAUTION If an alarm trips see the ALARMS AND WARNINGS section and reset the equipment after detecting the cause responsible for the ...

Page 309: ...162 DOWN Input ADVANCED 1162 none C163 RESET UP DOWN Input ADVANCED 1163 none C164 External alarm 1 Input ADVANCED 1164 none C164a External alarm 1 trip delay ADVANCED 1305 immediate C165 External alarm 2 Input ADVANCED 1165 none C165a External alarm 2 trip delay ADVANCED 1306 immediate C166 External alarm 3 Input ADVANCED 1166 none C166a External alarm 3 trip delay ADVANCED 1307 immediate C167 Mu...

Page 310: ... inputs C149 START Input C149 Range 0 16 0 24 if ES847 or ES870 is fitted 0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16 TFL1 TFL4 17 24 XMDI1 XMDI8 Default 1 MDI1 Level ADVANCED Address 1149 Function When the START input is activated the ENABLE input is activated as well RUN is enabled the speed torque setpoint increases following the programmed ramp until it reaches the active reference In IFD co...

Page 311: ...e the drive RUN Press STOP to disable the drive RUN reference is set to zero so the speed or torque setpoint decreases to zero based on the preset deceleration ramp In case of preset STOP the keypad and one or more terminal boards may be enabled at a time In this case the START key and the STOP key in the display keypad are active and can enable or disable the drive RUN The STOP input is a normall...

Page 312: ...REVERSE signal and the START input act as switches otherwise they act as keys NOTE If the keypad is active pressing the FWD REV key on the display keypad will also reverse the direction of rotation of the connected motor The reference direction of rotation can be reversed with Cw CCw if this is set up C159 0 Both functions cause a signal reversal if they are both active they will cancel each other...

Page 313: ...lt 0 Inactive Level ADVANCED Address 1299 Function The REVERSE B Input acts as the REVERSE Input see C151 when Terminal Board B is active The figure below illustrates the processing logic diagram for the START REV Cw CCw functions and the START STOP REV keys on the display keypad if the STOP function is not programmed Figure 48 Controlling Run and Direction when the STOP Input is not programmed ...

Page 314: ...24 if ES847 or ES870 is fitted 0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16 TFL1 TFL4 17 24 XMDI1 XMDI8 Default 0 Inactive Level ADVANCED Address 1152 Function This is a safety ENABLE if this function is enabled the drive activates only if both ENABLE and ENABLE S inputs are active NOTE The ENABLE S signal cannot be delayed by software timers if a timer is programmed for the terminal relating to ...

Page 315: ...e alarm reset function can be disabled from MDI3 that can be assigned to other functions C155 C156 C157 C158 MULTISPEED Inputs C155 C156 C157 C158 Range 0 16 0 24 if ES847 or ES870 is fitted 0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16 TFL1 TFL4 17 24 XMDI1 XMDI8 Default C155 4 C156 5 C157 0 C158 0 C155 MDI4 C156 MDI5 C157 C158 Inactive Level ADVANCED Address 1155 1156 1157 1158 Function This fun...

Page 316: ...rs in the INPUTS FOR REFERENCES MENU If P080 Speed Sum the selected Multispeed function adds up to the active reference the reference set according to the parameters in the INPUTS FOR REFERENCES MENU If P080 Preset Speed Esc the selected Multispeed replaces the active reference which will be ignored If no Multispeed function is selected the resulting reference is equal to zero See also the INPUTS ...

Page 317: ...UP or decreases DOWN the reference for which the UpDown source from MDI has been selected by adding a quantity to the reference itself This also depends upon the following parameters C163 Up Down Reset P067 Up Down Ramp Time P068 Store Up Down value at power off P068a Speed Torque Up Down Reset at stop P068b PID Up Down Reset at stop P068c Speed Torque Up Down Reset at sources changeover P068d PID...

Page 318: ...ly This function is factory set as disabled CAUTION The terminal board for these 3 functions is the hardware terminal board of the drive If different command sources are enabled see the CONTROL METHOD MENU the External Alarm signal command is obtained only for the hardware terminal board of the drive Therefore in order to avoid any external alarm the input signal for the active terminal must be ac...

Page 319: ...it 0 and Multiramp 1 is the most significant bit bit 1 The ramps range from 1 to 4 for the selected ramp add 1 to the binary figure obtained If one of these functions is not programmed the relevant bit is zero Table 91 Multiramp selection Bit 1 Bit 0 Selected Ramp Multiramp 1 Multiramp 0 1 Table 92 Selected ramp Function Input Status Multiramp 0 0 1 0 1 Multiramp 1 0 0 1 1 Selected Ramp 1 2 3 4 Ac...

Page 320: ...The motor starts running as soon as this terminal is activated only if the drive is enabled NOTE The RUN function will override the JOG function Therefore if the RUN function is active the JOG function is ignored NOTE If the motor is not running in SLAVE mode torque reference instead of speed reference it can rotate at JOG speed when the user activates the JOG function In SLAVE mode the JOG functi...

Page 321: ...unction is activated the PID regulator can be disabled its output and its external variable are set to zero More precisely if the PID regulator is in External Out mode C294 0 when the PID DISABLE function is enabled the PID output is set to zero and the external variable regulated by the PID regulator feedback is no longer regulated by the PID regulator itself In Reference mode the PID DISABLE fun...

Page 322: ...and the START STOP REV JOG RESET commands via keypad If the LOCK command is active and the LOCAL mode is disabled the LOCK function prevents the LOCAL mode from activating C173 C174 MOTOR SEL Input C173 C174 Range 0 16 0 24 if ES847 or ES870 is fitted 0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16 TFL1 TFL4 17 24 XMDI1 XMDI8 Default 0 Inactive Level ENGINEERING Address 1173 1174 Function This funct...

Page 323: ... as shown in Table 94 and Table 95 If one of these functions is not set up its bit is zero Table 94 Selection of the speed reference variation Bit 2 Bit 1 Bit 0 Variation of the Selected Speed Reference SPEED VARIATION 2 SPEED VARIATION 1 SPEED VARIATION 0 Table 95 Variation of the selected speed reference Function Input Status MULTISPEED 0 0 1 0 1 0 1 0 1 MULTISPEED 1 0 0 1 1 0 0 1 1 MULTISPEED 2...

Page 324: ...en only the first command sources and references programmed in the CONTROL METHOD MENU are considered C140 command source n 1 and C143 reference source n 1 respectively as well as the first reference and feedback sources programmed in the PID CONFIGURATION MENU parameter C285 for reference source n 1 and C288 for feedback source n 1 When the digital input set as a source selector is closed only th...

Page 325: ...AVE PID Disable and the LOCAL function itself that can be disabled at any time If the input is deactivated when the drive is disabled signals coming from different sources will activate again If the main reference of the drive is the PID output you can set C180a Type of LOC REM Contact Pushbutton and P266 Type of Keypad page in Local Mode Ref Activated Spd As a result when the Loc key is pressed a...

Page 326: ...ress 1182 Function This function allows allocating two different functions to the same terminal NOTE Only few preset combinations are allowed When invalid configurations are set up ILLEGAL DATA appears on the display keypad of the Penta drive C183 Max Fluxing Time Before Drive disabling C183 Range 0 65000 0 65000 ms Default 0 Disabled Level ADVANCED Address 1183 Control VTC and FOC Function This f...

Page 327: ... the external torque limit When the digital input set for C187 is active the torque limit will depend on the parameters contained in the LIMITS MENU of the active motor C188a C188b C188c Inputs for PID MULTIREFERENCES C188a C188b C188c Range 0 16 0 24 if ES847 or ES870 is fitted 0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16 TFL1 TFL4 17 24 XMDI1 XMDI8 Default 0 Inactive Level ADVANCED Address 1365...

Page 328: ...Manual No function can be programmed for MDI6 and MDI7 if you attempt to program MDI6 and MDI7 alarm A082 Illegal Encoder Configuration will trip when ENABLE closes Reading a Frequency Input Digital inputs MDI6 or MDI8 can be used If MDI6 is programmed as a frequency input FINA with C189 no other function can be programmed otherwise alarm A100 MDI6 Illegal Configuration trips when ENABLE closes If...

Page 329: ...coder Configuration will trip when ENABLE closes Reading a Frequency Input Only MDI6 digital input FINA can be used as a frequency input if MDI8 is programmed as a frequency input FINB with C189 if the option board is installed alarm A101 MDI8 Illegal Configuration trips No additional function must be assigned to MDI6 otherwise alarm A100 MDI6 Illegal Configuration will trip when ENABLE closes Rea...

Page 330: ...ided with an NPN encoder with Single Ended outputs its resolution is 1024 pls rev Only one Push Pull encoder can be connected to digital inputs MDI6 MDI7 so encoder NPN of motor 2 representing the speed feedback of the drive must be connected to ES836 board drive Encoder B whereas the encoder of motor 1 Push Pull used as a reference shall be connected to terminals MDI6 and MDI7 drive Encoder A Enc...

Page 331: ... Disable Selection of reference 4 source References Menu Setup of the reading range for the encoder used as a speed reference P073 0 rpm Encoder input min rpm P074 750 rpm Encoder input max rpm Ramps Menu Ramps time applied to the reference are reset to maintain the desired speed variation without entering any delay value P009 0 Acceleration time 1 P010 0 Deceleration time 1 When motor 1 reaches i...

Page 332: ...d Not used Level BASIC Address 1189 Function This parameter determines the operating mode of quick acquisition digital inputs If MDI8 is used as a frequency input the option board for encoder B is not required MDI6 digital input may be used as a frequency input if used along with MDI7 it can be used for encoder A reading Reading both encoders A and B can be programmed parameter C189 defines the en...

Page 333: ...ack for the motor control and as a PID regulator reference C190 Number of Pls Rev for Encoder A C190 Range 256 10000 256 10000 pls rev Default 1024 1024 Level BASIC Address 1190 Function Defines the number of pls rev for encoder A encoder in the terminal board C191 Number of Pls Rev for Encoder B C191 Range 256 10000 256 10000 pls rev Default 1024 1024 Level BASIC Address 1191 Function Defines the...

Page 334: ... Value of Feedback from Encoder C195 Range 0 30000 5 3000 0 ms Default 50 5 0 ms Level ENGINEERING Address 1195 Function This parameter defines the time constant used for filtering the reading of the encoder used as a speed feedback C196 Filter Time Constant over Value of Reference from Encoder C196 Range 0 30000 5 3000 0 ms Default 50 5 0 ms Level ENGINEERING Address 1196 Function This parameter ...

Page 335: ...99 Encoder Sign Reversal C198 Range 0 3 See Table 99 Default 0 0 Fdbk NO Ref NO Level ENGINEERING Address 1199 Function This parameter permits to reverse the speed sign measured by encoder inputs NOTE When tuning the encoder the encoder sign used as feedback is automatically adjusted to the direction of rotation of the connected motor Table 99 Coding of C199 Value Feedback Encoder Sign Reversal Re...

Page 336: ...al to Toff 100 C212 C211 C212 sec Example A lifting application featuring a Sinus Penta 0086 at 400V requires a braking resistor with a 50 duty cycle The braking period is 30s According to the tables in the Braking Resistors section Installation Instructions manual the applicable braking resistor is 10 24 kW The max continuous duty for said resistor is 62s the braking period is then compatible wit...

Page 337: ...t a higher value in parameter C210 for a more sensitive ramp extension a lower rating of regenerated power allows obtaining longer ramps thus avoiding overvoltage NOTE Parameter C210 decreases the DC bus voltage threshold setting the ramp extension The k factor is as follows k Pout Pmax 100 C210 k ranges from 1 0 to 1 3 The greater the k factor the lower the DC bus level setting the ramp extension...

Page 338: ...lt 10 10 Level ENGINEERING Address 1212 Function C212 Ton Ton Toff 100 This parameter determines the operating duty cycle allowed for the braking resistance It is expressed as a percentage and defines the time of inactivity of the braking resistance when it is continuously operating for the max time set in C211 ...

Page 339: ...38 1 1 DC BRAKING AT START AND NON CONDENSING FUNCTION To activate DC braking at start set C216 to YES Braking occurs after sending a START command with a speed reference other than zero before the acceleration ramp A START command may be one of the following RUN command or REV command sent via terminal board START command from keypad etc depending on the preset control mode DC braking level and d...

Page 340: ...t during motor fluxing Parameter C221 expressed as a percentage of the rated current of the controlled motor determines the level of direct current injected into the motor Parameters used to program this function are the following C216 enabling DCB at Start C218 setting the duration of DCB at Start C220 setting the intensity of the DC braking C221 setting the intensity of the holding current this ...

Page 341: ...l is set in C235 Power Down Stop Level The figure below illustrates the output speed and DC Braking trends when the DC Braking at Stop function is active Parameters used to program this function are the following C215 function enabling C217 braking duration C219 motor speed at the beginning of DC Braking C220 intensity of DC braking In Power Down mode if C234 Power Down Stop Mode is set as DCB C23...

Page 342: ...1 t time t1 for braking command is longer than t To restart the motor following the preset acceleration ramp when DC Braking is over just disable the DCB command and disable and enable again the START command see figure below Figure 54 Manual DCB Example 1 Motor Speed DC Braking Manual DCB Command and START Command if t1 t b t1 t time t1 for braking command is shorter than t Two different cases ma...

Page 343: ...the motor is still rotating it will start idling To restart the motor following the preset acceleration ramp simply disable and enable the START command see Figure 55 Figure 55 Manual DCB Example 2 Motor Speed DC Braking Manual DCB Command and START Command if t1 t and the control algorithm is either IFD Voltage Frequency or VTC VectorTorque when the Speed Searching Function is disabled ...

Page 344: ...g command to activate the Speed Searching function When the motor speed searching occurs the motor speed is increased depending on the preset acceleration ramp see Figure 56 Figure 56 Manual DCB Example 3 Motor Speed DC Braking and Manual DCB Command and START Command if t1 t the control algorithm is IFD and the Speed Searching Function is enabled ...

Page 345: ...C223 Ramp braking time for Motor 2 DCB ENGINEERING 1223 C224 Ramp braking time for Motor 3 DCB ENGINEERING 1224 See Table 74 and Table 78 C215 Enabling DCB at Stop Function C215 Range 0 1 0 No 1 Yes Default 0 0 No Level ADVANCED Address 1215 Control IFD and VTC Function Enables DC Braking during deceleration when the speed set in C219 is reached or the speed set in C235 if in Power Down mode and C...

Page 346: ...220 Control IFD and VTC Function Determines the level of direct current injected to brake the motor It is expressed as a percentage of the rated current of the controlled motor C221 DCB Hold C221 Range 0 100 0 100 Default 0 0 Level ADVANCED Address 1221 Control IFD Function Determines the level of direct current injected during the Hold function To activate this function set a value other than zer...

Page 347: ...curs a deceleration ramp takes place deceleration ramp in Power Down C227 The time period of the deceleration ramp can be user defined YES V In case of power down for a time longer than C226 the motor coasts to stop so that DC bus voltage value is kept constant at C230 To do so a PI proportional integral regulator is used which is adjusted through parameter C231 proportional term and C232 integral...

Page 348: ...SINUS PENTA PROGRAMMING INSTRUCTIONS 348 452 Figure 57 Power Down Example ...

Page 349: ...n C234 When the motor speed attains the end level of Power Down the following functions can be selected in parameter C234 Stop The drive will control the motor until it stops down independently of the value set in C235 when the motor stops and power supply is restored the RUN command must be disabled and enabled again to accelerate the motor DCB When the speed of the Power Down end set in C235 is ...

Page 350: ...ENGINEERING 1234 0 Stop C235 Motor speed at the end of Power Down ENGINEERING 1235 0 rpm C225 Procedure in Case of Power Down C225 Range 0 3 0 Disabled 1 Yes 2 YesV 3 Alarm Default 3 3 Alarm Level ENGINEERING Address 1225 Function Type of power down 0 Disabled The Power Down function is disabled 1 Yes In case of mains loss after a time longer than the time set in C226 starting from the mains loss ...

Page 351: ...t for deceleration adjustment when C225 Yes V C228 Start Increment of Ramp Gradient in Power Down C228 Range 100 10000 1 00 100 00 Default 10 0 10 Level ENGINEERING Address 1228 Function Determines an increase in deceleration ramp gradient at the beginning of the Power Down function This is required to increase DC bus voltage C228 0 start deceleration is due to C227 C228 has no effect C228 100 sta...

Page 352: ... V for Class 6T Level ENGINEERING Address 1230 Function Determines the reference value for DC bus voltage in case of automatic deceleration in Power Down C225 Yes V C231 PI Proportional Constant for Automatic Deceleration C231 Range 0 32000 0 000 32 000 Default 50 0 050 Level ENGINEERING Address 1231 Function Proportional coefficient used in PI regulator controlling automatic deceleration in case ...

Page 353: ...35 is attained the drive is put on stand by and the motor keeps decelerating motor idling If power supply is restored the same conditions as described in the step above see Stop instead of stopping the motor the drive is put on stand by DCB When decelerating once the speed value set in C235 is attained DC braking occurs Its duration depends on the speed value set in C235 and on DC braking paramete...

Page 354: ... and close the ENABLE command before tSSdis is over C246 disable the DC Braking command before the DC braking preset time is over see the DC BRAKING MENU reset any alarm tripped with reference other than 0 before tSSdis is over Speed searching does not take place when the drive turns off due to mains loss If the drive restarts after a time longer than tSSdis C246 frequency output is generated foll...

Page 355: ...E command tO tSSdis C246 or C246 0 Three stages Time t1 The drive output frequency corresponds to the last value which was active before disabling the drive output current matches with the value set in C248 Time t2 Output frequency is decremented following the ramp set in C247 for rotation speed searching Time t3 The connected motor accelerates following the acceleration ramp ...

Page 356: ...ncy Motor Rpm Drive Lock RESET and ENABLE during Speed Searching C245 YES due to an Alarm Trip tOFF tSSdis C246 or C246 0 NOTE If the Safety at Start function is disabled C181 Inactive it is not necessary to open and close the ENABLE contact Speed searching matches with the RESET command ...

Page 357: ...es the speed searching function The Speed Searching function is enabled in the following cases when the ENABLE contact is open and closed before time tSSdis C246 when the DC Braking command is disabled before the preset time is over see the DC BRAKING MENU when an alarm is reset with a reference other than 0 before time tSSdis C246 Speed Searching Disable if ENABLE is Open C246 Range 0 3000 0 Alwa...

Page 358: ...rching C248 Range 20 Min Ipeak inverter Imot 100 20 Min Ipeak inverter Imot 100 Default 75 75 Level ENGINEERING Address 1248 Control IFD Function Determines the max current level for speed searching it is expressed as a percentage of the rated motor current C249 Speed Searching Starting Level C249 Range 0 3 0 Last speed 1 MaxSpd Last dir 2 MaxSpd Pos Dir 3 MaxSpd Neg Dir Default 0 0 Last speed Lev...

Page 359: ...s Undervoltage alarm A047 DC bus voltage below allowable threshold with motor running or Mains Loss alarm A064 mains loss when the motor is running and the Power Down function is disabled are not stored in the fault list when the drive is powered off factory setting To enable parameter storage set C258 to Yes 41 2 List of Parameters C255 to C258 Table 104 List of parameters C255 to C258 Parameter ...

Page 360: ...res s 1257 Functio n At power on this parameter enables the automatic reset of the alarms tripped when the drive is powered off C258 Enable Saving Undervoltage and Mains Loss Alarms C258 Range 0 1 0 Disabled 1 Yes Default 0 0 Disabled Level ENGINEERING Addres s 1258 Functio n This parameter saves Undervoltage and Mains Loss alarms to the fault list ...

Page 361: ...rotection function is disabled 1 YES No Derated The Motor Thermal Protection function is active with trip current It independent of operating speed No derated 2 YES A Forced Cooled The Motor Thermal Protection function is active with trip current It depending on operating speed with fan cooled motor de rating 3 YES B Self Cooled The Motor Thermal Protection function is active trip current It depen...

Page 362: ...2 2 1 IEC CLASS The motor can be protected as defined in the IEC 60947 4 1 standard for the thermal overload relays If the protection class is known in order to set up the thermal protection for a certain IEC trip class the value of C267 can be entered as IEC Class C267 s 10 360 20 720 30 1080 Table 105 Suggested values for the motor thermal time constant The standard above defines a 7 2 ratio bet...

Page 363: ... 44 1415 0 18 63 460 0 58 59 1400 0 25 71 500 0 7 106 1400 0 37 71 500 1 03 81 1395 0 55 80 600 1 3 37 1430 0 75 80 570 1 61 35 1420 1 1 90S 700 2 37 31 1445 1 5 90L 750 3 28 22 1450 2 2 112M 720 4 42 55 1455 4 112M 660 7 85 26 1445 5 5 132S M 850 10 34 26 1465 7 5 132S M 820 14 20 1465 Example 1a 1b 9 2 160M 560 17 4 59 1460 11 160M 600 20 84 42 1465 15 160L 650 28 4 37 1465 18 5 180M L 800 34 83...

Page 364: ...le 1b When using a 7 5kW motor the multiplicative constant corresponding to an LRC FLC 8 2 is approx 46 if referring to the graph above As a result the motor thermal time constant that you would select is 27 3 x 46 C267 1257s which is a more accurate value than 1080s computed in Example 1a Example 2 The 250kW motor in Table 106 can be approximated to have a trip class of 690 x 79 IEC Class 90 85 1...

Page 365: ...pending on the IEC Class and the current flowing which is supposed to be constant Parameter C266 trip current is factory set to 105 Figure 62 Trip delay of alarm A075 based on the IEC Class Example The protection level is compliant with IEC Class 30 If the current flowing is 200 of the FLC alarm A075 will trip after approx 480s 8 minutes ...

Page 366: ...Trip current for motor 3 Imot ADVANCED 1271 105 C273 Thermal time constant for motor 3 ADVANCED 1273 720s C274 PTC Thermal Protection Enable BASIC 1274 0 Disabled C264 Heatsink Temperature for Fan Activation C264 Range 1 100 1 Always ON 50 C Default 50 50 C Level ADVANCED Address 1264 Function The heatsink cooling fans are switched on each time the drive is enabled and the IGBTs are switching When...

Page 367: ...nt C267 Motor 1 C270 Motor 2 C273 Motor 3 Range 1 10800 1 10 800 s Default 720 720s corresponding to IEC Class 20 Level BASIC C267 ADVANCED C270 C273 Address 1267 1270 1273 Function This parameter sets the thermal time constant of the connected motor The time constant is the time within which the calculated thermal stage has reached 63 of its final value The motor attains its thermal time constant...

Page 368: ...G Address 1275 Function This parameter resets the partial counter for the drive operation time C276 Operation Time Threshold C276 Range 0 65000 0 650000h Default 0 0h Level ENGINEERING Address 1276 Function This parameter sets the threshold for the operation time of the drive When this time is exceeded Warning W48 OT Over appears To reset the warning message reset the partial counter or set the co...

Page 369: ...2 Operation and Structure of the PID Regulator Figure 63 Structure of the PID Regulator The figure above illustrates the block diagram of the PID regulator Each block is described below Block 1 PID reference sources Multiple reference sources can be selected at a time up to 3 reference sources can be selected with parameters C285 C286 C287 The resulting reference value depends on the setup in C291...

Page 370: ...trol Their percentage values relate to rated current values and rated voltage values of the selected motor and to 1500VDC respectively NOTE In Local mode the PID regulator is disabled if set as C294 Reference Sum or Voltage Sum Block 3 PID Control Mode This block allows applying different processing types to the feedback signals and allows enabling disabling the PID2 integrated into the system see...

Page 371: ...imum value for a time longer than P255 P455 for PID2 the drive is automatically put on stand by In the last block the PID output is applied to the function defined by the PID Action parameter C294 The PID regulator structure is detailed in the diagram below block 5 Figure 66 Details of the PID regulator structure NOTE The PID2 structure is the same as the PID structure but parameters P2xx are repl...

Page 372: ...ddresses Table 109 Reference sources from serial link MODBUS Address Input User Level Type of Reference Description Unit of Measure 1418 I031 BASIC PID Reference PID reference value Set in P267 1420 I033 BASIC PID Feedback PID feedback value Set in P267 44 3 List of Parameters C285 to C294 Table 110 List of parameters C285 to C294 Paramete r FUNCTION User Level MODBUS Address Default Values C285 S...

Page 373: ...e saturated between P246 and P245 PID reference maximum and minimum value respectively Reference sources 10 and 11 can be selected only after setting XAIN in parameter R023 C288 C289 C290 Selection of PID Feedback n 1 2 3 C288 C289 C290 Range 0 13 0 15 when ES847 is fitted 0 Disable 1 REF 2 AIN1 3 AIN2 PTC 4 Pulse Input 5 Serial Link 6 Fieldbus 7 Keypad 8 Encoder 9 Iout 10 Vout 11 Vdc 12 Pout 13 T...

Page 374: ... 2 Zone MAX 7 2 PIDs Default 0 0 Standard SUM Level ENGINEERING Address 1295 Function This parameter sets the PID control mode Functions 0 to 4 set the processing mode of the feedback signal as detailed below 1 If C179 Input for Source Selection 0 Disabled STANDARD SUM All the selected feedback signals are summed up STANDARD DIFF The sum of the selected feedback signals is subtracted from the feed...

Page 375: ... PIDs use only the signals selected with C285 C288 for PID and with C286 C289 for PID2 2 PID PID and PID2 operate in parallel the outputs of the two PIDs are matched based on the configuration of C171a If C171a 0 Disabled the outputs of the two PIDs are summed to each other If C171a is enabled the output of the PID regulator depends on the logic state of the configured input 0 PID 1 PID2 C291b PID...

Page 376: ...Integral Terms C293 Range 0 1 0 No 1 Yes Default 0 0 No Level ENGINEERING Address 1293 Function This parameter defines if the proportional term is used for the multiplication of the derivative and integral terms as well 0 No means that the proportional term DOES NOT multiply the integral term ...

Page 377: ... depending on the type of reference configured when the motor is running The percentage value of the PID output relates to the instant value of the speed torque reference For example if the speed reference of the active motor is 800rpm and the PID output is ignored if this drops to 50 the overall speed setpoint will be 800 800 50 100 1200rpm Therefore the PID regulator can never reversed the refer...

Page 378: ...e that the maximum level in the tank is to be kept at 50 and that a 4 20mA level probe is used with an output of 4mA for the min level and 20mA for the max level The PID reference is sent from keypad while the probe feedback is sent to AIN2 PTC analog input which is configured as follows The reference shall be saved from keypad thus avoiding setting it up again when the drive is shut off ...

Page 379: ...g mode must also be set The PID regulator parameters are defined in the PID PARAMETERS MENU This configuration limits the PID output between 0 and 100 for a proper rotation of the connected pump Set P255 1000 ts if the PID output is equal to the min value for 5 seconds the drive is put on stand by ...

Page 380: ...omplemented output is the speed reference the higher the error absolute value the higher the PID output value This means that the quicker the level increases the quicker the pump suction On the other hand if the level is lower than the reference a positive error is produced because the PID output is limited to 0 the pump will not activate if the PID output is equal to the min value for a timer lon...

Page 381: ...or to the fluxing value This is required when during the lifting stage the mechanical brake closes when the load is suspended after reaching negligible speed In that case the torque produced by the motor is capable of keeping the load hanging when the brake closes this has no effect on the speed regulator because the motor is already standstill When the brake closes no torque must be generated to ...

Page 382: ... C301a Range 0 32000 0 32000 ms Default 0 0 Level ENGINEERING Address 1301 1309 Control VTC and FOC Function Delay time passing between the start command and the speed ramp start During this time the motor torque output is set in C300 C300a to keep the load suspended C302 Closed Brake Input NO contact C302 Range 0 12 0 20 if ES847 or ES870 is installed 0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16...

Page 383: ...serial link of the inverter where the Data Logger is installed the Clock Calendar is viewed in the measure parameters below To update the Clock Calendar via serial link set the new values in C310 to C315 and send the edit command C316 Parameters R050 to R053 set the rules for daylight saving time C 3 1 4 S e t T I M E D S T O F F Press Save Enter for TIME setting 1 6 2 9 5 5 2 0 1 1 J A N 0 1 S A ...

Page 384: ... Tues 3 Wed 4 Th 5 Fri 6 Sat 7 Sun Active This measure is available only if the Data Logger ES851 is installed and activated R021 ENABLE Address 3345 Level BASIC Function Day of the week current value Day of the Month Day of the Month Range 1 31 1 31 days Active This measure is available only if the Data Logger ES851 is installed and activated R021 ENABLE Address 3346 Level BASIC Function Day of t...

Page 385: ...er 12 December Active This measure is available only if the Data Logger ES851 is installed and activated R021 ENABLE Address 3347 Level BASIC Function Month current value Year Year Range 2000 2099 2000 2099 years Active This measure is available only if the Data Logger ES851 is installed and activated R021 ENABLE Address 3348 Level BASIC Function Year current value ...

Page 386: ...058 C316 Clock Calendar editing command ADVANCED 1244 1060 C310 Day of the Week to be changed C310 Range 1 7 1 Mon 2 Tues 3 Wed 4 Th 5 Fri 6 Sat 7 Sun Default 1 1 Mon Active This parameter can be viewed and changed only if the Data Logger ES851 is installed and activated R021 ENABLE Address 1237 PM 1053 Level ADVANCED Function This parameter sets the value of the day of the week to be changed C311...

Page 387: ...ter can be viewed and changed only if the Data Logger ES851 is installed and activated R021 ENABLE Address 1240 PM 1056 Function This parameter sets the value of the year to be changed C314 Time hours to be changed C314 Range 0 23 0 23 hours Default 0 0 hours Level ADVANCED Active This parameter can be viewed and changed only if the Data Logger ES851 is installed and activated R021 ENABLE Address ...

Page 388: ...ata Logger ES851 is installed and activated R021 ENABLE Address 1244 PM 1060 Function If this parameter is set to 1 all the values set in parameters C310 to C315 are written and stored to the clock calendar of the board and the measures described above are instantly changed CAUTION Also unchanged parameters are written to the clock calendar Make sure that unchanged parameters are correct ...

Page 389: ... the deactivation time of the flag itself 1 parameter setting the days of the week when the flag shall activate If the activation time precedes the deactivation time the flag will have the TRUE logic value at the activation time whilst it will have the FALSE logic value at the deactivation time in the days of the week concerned If the activation time is subsequent to the deactivation time the flag...

Page 390: ...3 Time ON Minutes ADVANCED 0 286 C346 TFL3 Time ON Seconds ADVANCED 0 287 C347 TFL3 Time OFF Hour ADVANCED 0 288 C348 TFL3 Time OFF Minutes ADVANCED 0 289 C349 TFL3 Time OFF Seconds ADVANCED 0 290 C350 TFL3 Days of the week ADVANCED 0 291 C351 TFL4 Time ON Hour ADVANCED 0 292 C352 TFL4 Time ON Minutes ADVANCED 0 293 C353 TFL4 Time ON Seconds ADVANCED 0 294 C354 TFL4 Time OFF Hour ADVANCED 0 295 C3...

Page 391: ...0 0 Level ADVANCED Address 274 281 288 295 Function Sets the hour of deactivation of the timed flag TFL1 TFL2 TFL3 TFL4 C334 C341 C348 C355 Minute of Deactivation of the Timed Flag TFL1 TFL2 TFL3 TFL4 C334 C341 C348 C355 Range 0 59 0 59 Default 0 0 Level ADVANCED Address 275 282 289 296 Function Sets the minute of deactivation of the timed flag TFL1 TFL2 TFL3 TFL4 C335 C342 C349 C356 Second of Dea...

Page 392: ...7 Default 0 0 Level ADVANCED Address 277 284 291 298 Function Sets the second of deactivation of the timed flag TFL1 TFL2 TFL3 TFL4 Every bit corresponds to a day of the week bit 1 corresponds to Monday bit 7 corresponds to Sunday Example 1111100 flag TLF1 will activate every day of the week but Saturday and Sunday 0000000 the flag will never activate 1111111 the flag will activate every day ...

Page 393: ...ansmission stops for a time equal to 3 5 times the transmission time of a character the controller will consider this time interval as the end of the message Similarly a message starting with a shorter silence time is considered as part of the previous message Message beginning Address Function Data Error control End of message T1 T2 T3 T4 8 bits 8 bits n x 8 bits 16 bits T1 T2 T3 T4 Use parameter...

Page 394: ...ched to the message by sending the less significant byte as the first byte Supported Functions 03h Read Holding Register Allows reading the register state of the slave device This function does not allow the broadcast mode address 0 Additional parameters are the address of the basic digital register to be read and the output number to be read QUERY RESPONSE Slave address Slave address 03h Function...

Page 395: ...an illegal address 0x03 ILLEGAL DATA VALUE The numerical value the Master tried to write is not included in the correct range 0x06 DEVICE BUSY The drive refused the Master writing attempt e g because it is running and a Cxxx parameter is activated 0x07 ANOTHER USER WRITING Other users are writing to the selected parameter when the Master is trying to write to this parameter e g display keypad in e...

Page 396: ...ctor Serial Link 1 is provided with an RJ45 connector or a three phone connector connected to the display keypad NOTE The display keypad connected through RJ45 connector dialogues correctly with the drive using the default values preset in the parameter set for serial link 1 The drive will typically behave as a slave device i e it only answers to queries sent by another device A master device typi...

Page 397: ...ime Added to 4byte time for Serial link 1 RJ45 ENGINEERING 598 2msec R012 Watchdog Time for Serial Link 1 RJ45 ENGINEERING 599 0 0sec R013 Parity Bit for Serial Link 1 RJ45 ENGINEERING 600 1 Disabled 2 Stop bit R001 Drive MODBUS Address for Serial Link 0 D9 pole R001 Range 1 247 1 247 Default 1 1 Level ENGINEERING Address 588 Function This parameter determines the address assigned to the drive con...

Page 398: ...ange 0 3 0 Disabled 1 Stop bit 1 Disabled 2 Stop bit 2 Even 1 Stop bit 3 Odd 1 Stop bit Default 1 1 Disabled 2 Stop bit Level ENGINEERING Address 593 Function This parameter determines whether the parity bit is used or not when creating the MODBUS message through serial link 0 9 pole male D connector R008 Drive MODBUS Address for Serial Link 1 RJ45 R008 Range 1 247 1 247 Default 1 1 Level ENGINEER...

Page 399: ...nk 1 RJ45 connector and the message sent from the master to the drive is considered as complete R012 Watchdog Time for Serial Link 1 RJ45 R012 Range 0 60000 0 6000 0 sec Default 0 0 0 sec Level ENGINEERING Address 599 Function If this parameter is not set at zero it determines the time limit after which alarm A062 WDG Serial Link 1 Alarm trips if the drive does not receive any legal message throug...

Page 400: ...0 A legal message is the word of the digital inputs M035 with bit 15 1 written by the master Important this is enabled only when the drive receives the first message with bit 15 1 To reset alarm A070 force communication between the Master and the Penta drive with bit 15 of the digital input word always set to 1 and reset the drive control board If communications between the Master and the Slave Pe...

Page 401: ...10b AO2 100b AO3 Default 000b 000b None Level ENGINEERING Address 604 Function To select analog outputs controlled by the fieldbus select the bit corresponding to the analog output to be controlled Example R017 0011b 3 decimal analog outputs AO1 and AO2 are controlled directly by the fieldbus irrespective of their configuration in the ANALOG AND FREQUENCY OUTPUTS MENU ...

Page 402: ...e limit from FIELDBUS 5000 5000 x 10 4 M047 PID reference from FIELDBUS 10000 10000 x 100 5 M035 Digital Inputs from FIELDBUS 6 Command for Digital Outputs from FIELDBUS 7 AO1 Analog Output 1 controlled by FIELDBUS 111 1889 8 AO2 Analog Output 2 controlled by FIELDBUS 111 1889 9 AO3 Analog Output 3 controlled by FIELDBUS 111 1889 10 M049 PID Feedback from FIELDBUS 10000 10000 x 100 Word 1 Speed re...

Page 403: ... torque reference torque limit of 50 the word must contain the value 50010 or 1111101002 50 10 x 10 50010 bit 15 8 bit 7 0 Torque reference limit Word 4 PID reference from FIELDBUS The PID reference M047 can be sent from the fieldbus if at least one of the parameters C285 to C287 is set as 6 Fieldbus The value sent by the Master to the Sinus Penta as the PID reference must be multiplied by 100 E g...

Page 404: ...y set up to distinguish which Analog Outputs are to be controlled by the Fieldbus Byte format Bit Analog Output controlled by the fieldbus 0 AO1 1 AO2 2 AO3 Example R017 0112 310 analog outputs AO1 and AO2 are controlled directly by the fieldbus independently of their configuration in the ANALOG AND FREQUENCY OUTPUTS MENU The correspondence between the exchanged value and the real value in volts o...

Page 405: ...us and Alarms are displayed over the fieldbus in the following format bit 15 8 bit 7 0 Status Alarms The Status codes may be found in Table 125 The Alarm codes may be found in Table 122 Word 2 Output Current The output current measure M026 is displayed as a value that must be divided by 10 to obtain the actual motor current As a result if the returned value from the Sinus Penta to the Master is 10...

Page 406: ...XMDO4 XMDO3 XMDO2 XMDO1 MDO4 MDO3 MDO2 MDO1 FOUT Status of the Pre charge contactor Words 8 9 10 REF AIN1 AIN2 Analogue Signal Full scale value 16380 is a rated value corresponding to an input range of 10V This value can be changed due to automatic compensation of the tolerance of the input stage bit 15 8 bit 7 0 REF AIN1 AIN2 NOTE The measures of the analog inputs sent from the Sinus Penta to the...

Page 407: ...ting ENGINEERING 553 None R021 Data Logger Setting R021 Range 1 2 1 Disable 2 Enable Default 1 1 Disable Level ENGINEERING Address 551 Function This parameter enables or disables Data Logger initialization if the Data Logger board is fitted R023 I O Board Setting R023 Range 0 4 0 None 1 XMDI O 2 XMDI O XAIN 3 XMDI O PT100 4 XMDI O XAIN PT100 Default 0 0 None Level ENGINEERING Address 553 Function ...

Page 408: ... Parameters R025 to R045 Table 117 List of parameters R025 to R045 Parameter FUNCTION User Level MODBUS Address DEFAULT VALUES R025 Slave address ENGINEERING 547 1 R026 PZD3 OUT ENGINEERING 548 1 DIGITAL INPUTS R027 PZD4 OUT ENGINEERING 549 0 NOT USED R028 PZD5 OUT ENGINEERING 550 0 NOT USED R029 PZD6 OUT ENGINEERING 554 0 NOT USED R030 PZD7 OUT ENGINEERING 555 0 NOT USED R031 PZD8 OUT ENGINEERING...

Page 409: ...Address 548 550 554 558 Function These parameters allow selecting the inputs to be downloaded from the Master PLC to the drive through the eight process data items that can be mapped in the fast communication area between the Master and the Slave station R034 R041 PZD3 10 IN R034 Range 0 91 0 91 Default 0 0 NOT USED Level ENGINEERING Address 559 581 587 Function These parameters allow selecting th...

Page 410: ...cording to the PROFIdrive protocol One to one scale of the programmed reference VENDOR SPECIFIC 2 The eight low bits in the CONTROL WORD represent the eight digital inputs in the control board One to one scale of the programmed reference NOTE Bit 11 in the control board enables or not the Fieldbus line watchdog in any of the three control modes above provided that parameter R016 is set higher than...

Page 411: ... Week Day Month R050 Range 0 9112 0 9112 Default 5703 5703 Level ENGINEERING Active This parameter can be viewed and changed only if the Data Logger ES851 is installed and activated R021 ENABLE Address 524 Function If the first digit of the parameter is lower than 6 The first digit W indicates the week of the month when the DST starts 1 first week 2 second week 3 third week 4 fourth week 5 last we...

Page 412: ...ek 3 third week 4 fourth week 5 last week The second digit D indicates the day of the week 1 Monday 7 Sunday The third and fourth digits MM indicate the start month 01 January 12 December Example European Union 5710 last Sunday in October USA 1711 first Sunday in November Brazil 3702 third Sunday in February If the first digit of the parameter is higher than or equal to 6 The first two digits WD c...

Page 413: ... secs CAUTION The parameters set from this menu are not saved to non volatile memory of the Data Logger board They must be confirmed and saved using the RemoteDrive software 54 2 List of Parameters R115 and R116 Table 119 List of parameters R115 and R116 Parameter FUNCTION User Level MODBUS Address DEFAULT VALUES R115 SIM Card PIN BASIC 563 0000 R116 Preset connection status ENGINEERING 134 0 no a...

Page 414: ...e preset values given in Table 120 the Data Logger is forced to Interlocked mode see the Data Logger Measures Menu Table 120 Preset connections Value COM Baudrat e bps Stop bit Parity Delay ms 0 No active presetting 1 Ethernet enabled 2 PPP null modem 3 1 RS232 38400 2 no 2 4 1 RS232 38400 1 no 2 5 1 RS232 38400 2 no 20 6 1 RS232 38400 1 no 20 7 1 RS232 9600 2 no 2 8 1 RS232 9600 1 no 2 9 1 RS232 ...

Page 415: ... parameter value stored in the Work zone when next turned on P parameters can be written at any moment According to factory setting C parameters see P003 to modify them even when fluxing and the motor is not running can be written only if the drive is not running and the ENABLE command is disabled terminal MDI2 open R parameters have the same features as C parameters but the new parameter value on...

Page 416: ...Default Default This is not a parameter at power on and whenever the EEPROM command is executed I012 is set to zero Level BASIC Address 1399 Function This parameter saves and restores the entire set of parameters that can be accessed by the user 2 Restore Backup the parameters stored in the Backup zone are copied and stored in the WORK zone They represent the new RAM parameterization the previous ...

Page 417: ...LIST supply time and operation time The drive status when the alarm tripped and some measures sampled when the alarm tripped are also stored to the Fault List The readout and storage of the fault list can be very useful to detect the cause responsible for the alarm and its possible solution see also the Fault List Menu NOTE Alarms A001 to A039 relate to the main microcontroller DSP Motorola of the...

Page 418: ...use responsible for the alarm and its possible solutions Any information stored to the FAULT LIST is also required when contacting BCH ELECTRIC LTD s Customer Service 3 In the following sections find the relative alarm code and follow the instructions 4 Solve any external problems that may have been responsible for the protection trip 5 If the alarm tripped due to the entry of wrong parameter valu...

Page 419: ...ed in serial link 0 9 pole D connector A062 SR1 WatchDog Watchdog tripped in serial link 1 RJ45 A063 Generic Motorola Control board failure A064 Mains Loss No power is supplied from the mains A065 AutoTune Fault Autotune failed A066 REF 4mA REF Current input 4 20mA lower than 4mA A067 AIN1 4mA AIN1 Current input 4 20mA lower than 4mA A068 AIN2 4mA AIN2 Current input 4 20mA lower than 4mA A069 XAIN...

Page 420: ...overtemperature A110 A120 Control board failure A001 A032 A043 A049 A063 A071 A078 A088 A092 A110 A120 Control Board Failure A001 A032 A043 A049 A063 A071 A078 A088 A092 A110 A120 Description Control board failure Event There may be several causes the board autodiagnostics file constantly checks its operating conditions Possible cause Strong electromagnetic disturbance or radiated interference Pos...

Page 421: ...e cause Electromagnetic disturbance or radiated interference Overcurrent IGBT overtemperature IGBT fault Solution 1 Reset the alarm send a RESET command 2 If the alarm persists please contact BCH ELECTRIC LTD s Customer Service A042 Illegal XMDI in DGI A042 Description Illegal configuration of XMDI in the Digital Inputs menu Event The drive checked if at least one XMDI input from ES847 or ES870 I ...

Page 422: ...V W Remove voltage from the motor set IFD control and operate the drive in no load conditions 3 Check if the command signals are sent to the drive using screened cables where required see Sinus Penta s Installation Instructions manual Detect external sources for electromagnetic disturbance check wiring and make sure that antidisturbance filters are installed on the coils of contactors and electrov...

Page 423: ...ge measured in DC bus capacitors has dropped below the min value allowed for a proper operation of the drive class being used Possible cause Supply voltage has dropped below 200Vac 15 class 2T 380V 15 class 4T 500V 15 class 5T 600Vac 5 class 6T Alarm A047 can trip even when voltage temporarily drops below the allowable min value which is caused for example by the direct starting of the connected l...

Page 424: ... tripped 2 In case of very inertial loads and if the alarm tripped when decelerating try to set a longer deceleration ramp If short stop times are needed or if the motor is pulled by the load activate the resistive braking unit 3 If the alarm persists please contact BCH ELECTRIC LTD s Customer Service A050 IGBT Fault A A050 Description Hardware fault from IGBT converter side A or brake overcurrent...

Page 425: ...on Board not in A054 Description ES847 or ES870 not in Event The control board detects no ES847 or ES870 I O expansion boards after parameter R023 I O Board Setting is set as 0 Possible cause Option board not in or faulty Solution 1 Check consistency of parameter R023 see the EXPANSION BOARD CONFIGURATION MENU 2 Reset the alarm send a RESET command 3 If the alarm persists please contact BCH ELECTR...

Page 426: ...ion board is available in the VIRTUAL DIGITAL OUTPUTS MPL MENU The drive checked if R023 I O Board setting is set to 0 in the EXPANSION BOARD CONFIGURATION MENU Possible cause Wrong settings Solution Check settings and enter correct settings A059 Encoder Fault A059 Description Motor speed measure error Event During the encoder tune a speed error measure occurred with respect to the estimated speed...

Page 427: ...chdog 1 tripped Event The serial link watchdog has tripped Communication failure no read write query sent to serial link for a time longer than the time set in the parameters relating to serial link watchdog see the SERIAL LINKS MENU Possible cause Serial link is disconnected Communication failure on remote master side Watchdog operating times too short Solution 1 Check serial link 2 Make sure tha...

Page 428: ...Current input 4mA A066 REF A067 AIN1 A068 AIN2 A069 XAIN5 Description A066 REF Current input 4 20mA lower than 4mA A067 AIN1 Current input 4 20mA lower than 4mA A068 AIN2 Current input 4 20mA lower than 4mA A069 XAIN5 current input 4 20mA lower than 4mA Event A current value lower than 4 mA has been detected over one input REF AIN1 AIN2 XAIN5 set with the following range 4 20mA Possible cause Wron...

Page 429: ...is restored after setting parameter R016 to zero and after resetting the Penta drive When the drive is next powered on the alarm reset will affect the drive control board A072 3 A089 90 Parameter Upload Download Error from Keypad to Drive A072 A073 A089 A090 Description Upload download failed one of the controls of the parameter consistency detected a fault Event A communication error occurred whi...

Page 430: ...on is disabled If the encoder is disabled the variable used for this software protection is The current speed setpoint for IFD The estimated motor speed for VTC control Possible cause Value of parameter C031 too low Torque reference too high for SLAVE mode Solution 1 Check the compatibility of the parameter with respect to the maximum speed parameter 2 In SLAVE mode check the torque reference valu...

Page 431: ...ES MENU and the CONTROL METHOD MENU 3 Check the mechanical load 4 Make sure that the encoder works properly check its mechanical connection to the motor and check that the encoder signal cables are properly connected to the terminals A081 Keypad Watchdog A081 Description Watchdog for the communication to the keypad Event Communication failed when the keypad was enabled as a reference source or a c...

Page 432: ...inputs MDI6 and MDI7 see the DIGITAL INPUTS MENU 3 Check if optional encoder board is fitted and properly mounted A083 A084 A085 External Alarm A083 EXT1 A084 EXT2 A085 EXT3 Description A083 External alarm 1 A084 External alarm 2 A085 External alarm 3 Event The External Alarm 1 2 3 functionality has been programmed but the relevant digital input is disabled see the DIGITAL INPUTS MENU If multiple ...

Page 433: ...t no closing signal is sent auxiliary of the relay during functioning precharge already closed Possible cause Failure in the relay control circuit or in the auxiliary signal circuit detecting relay closing Solution 1 Reset the alarm send a RESET command 2 If the alarm persists please contact BCH ELECTRIC LTD s Customer Service A094 Heatsink Overheated A094 Description IGBT heatsink temperature too...

Page 434: ...NTROL MENU Possible cause Incorrect setting in parameter C009 Incorrect setting of the digital input parameters enabling the selection functions for motor 2 C173 and or motor 3 C174 Solution 1 Check and enter the correct value for C009 2 Check and enter the correct value for C173 C174 3 Check the status of the digital commands for terminals C173 and C174 If remote command sources are selected chec...

Page 435: ...PROGRAMMING INSTRUCTIONS SINUS PENTA 435 452 ...

Page 436: ...AIN1 AIN2 XAIN5 set with the following ranges 4 20mA or 0 20mA Possible cause Wrong setting of SW1 on the control board except for A086 Failure in the current signal source Solution 1 Check setting of SW1 except for A086 2 Check the current signal source A105 A106 A107 A108 PT100 Channel 1 2 3 4 Fault A105 Channel1 A106 Channel2 A107 Channel3 A108 Channel4 Description A105 PT100 Channel 1 fault A1...

Page 437: ...W OverCurrent A044 2312 Continuous overcurrent No 2 PWMA1 Fault A051 2320 Short circuit earth leakage PWMA Fault A041 PWMA0 Fault A050 PWMA Not ON A053 3000 Voltage 3100 Mains voltage 3130 Phase failure Mains Loss A064 3200 Internal voltage 3210 Internal overvoltage OverVoltage A048 3220 Internal undervoltage UnderVoltage A047 4000 Temperature PT100 Channel 1 Fault A105 PT100 Channel 2 Fault A106 ...

Page 438: ...llegal Motor Selected A098 6309 Data record No 9 MDI6 Illegal Configuration A100 630A Data record No 10 MDI8 Illegal Configuration A101 7000 Supplementary modules 7100 Power 7110 Brake chopper Braking Resistor Overload A091 7120 Motor Motor Not Connected A097 7300 Sensor PTC Alarm A055 PTC Short Circuit A056 REF 4mA A066 AIN1 4mA A067 AIN2 4mA A068 XAIN5 4mA A069 REF 20mA A102 AIN1 20mA A103 AIN2 ...

Page 439: ...E Warnings are neither protections nor alarms and are not stored to the fault list Some warnings simply state what s happening or suggest what to do when using the keypad However most of the warning messages are Coded warnings they are displayed with letter W followed by two digits stating which warning is active at that moment Example Warning messages are detailed in the following section W 3 2 O...

Page 440: ...ion or product ID W24 VERIFY DATA Download preliminary operation underway the system is checking the integrity and compatibility of the parameters saved in the keypad memory W28 OPEN START Open and close the START MDI1 signal to start the drive W31 ENCODER OK Encoder tuning procedure finished the encoder is correctly connected W32 OPEN ENABLE Open and close the ENABLE MDI2 signal to enable the dri...

Page 441: ...CELERATING Drive running with motor in deceleration stage 16 INVERTER OK Drive on Stand by with no alarms tripped 17 FLUXING Motor fluxing stage 18 FLUXED MOTOR Motor fluxed 19 FIRE MODE RUN Constant rpm in Fire Mode 20 FIRE MODE ACC Acceleration in Fire Mode 21 FIRE MODE DEC Deceleration in Fire Mode 22 INVERTER OK Drive on Stand by with no alarms tripped void warranty due to alarm trip in Fire M...

Page 442: ... P021b Rnd Sel2 P021c Rnd Sel3 P021d Rnd Sel4 P022 RndStartAcc 50 P023 RndStopAcc 50 P024 RndStartDec 50 P025 RndStopDec 50 P026 T Tup 5 00 s P027 T Tdn 5 00 s P028 T Un Mea 1 0 1 s P029 J Tup 1 s P030 J Tdn 1 s P031 SpdAccReset 1 Yes P032 TupFireM P033 TdnFireM P05x P07x Reference P050 REF 3 0 10V P051 REFMIN 0 0 V P051a REFMIN_ 100 P052 REFMAX 10 0 V P052a REFMAX_ 100 P053 REFOFFS 0 000 V P054 T...

Page 443: ...17x FOC Regulator P155 Curr_Kp M1 3 00 P156 Curr_Ti M1 20 0 ms P158 Flux_Kp M1 0 00 P159 Flux_Ti M1 33 ms P162 Curr_Kp M2 3 00 P163 Curr_Ti M2 20 0 ms P165 Flux_Kp M2 0 00 P166 Flux_Ti M2 33 ms P169 Curr_Kp M3 3 00 P170 Curr_Ti M3 20 0 ms P172 Flux_Kp M3 0 00 P173 Flux_Ti M3 33 ms P17x P21x Analog Outputs P176 AO1 Mode 1 10V P177 AO1 Sel 1 Motor Speed P178 AO1 Min 1500 000 rpm P179 AO1 Max 1500 00...

Page 444: ...Trate Lim 1 ms P257 GainScale 1 000 P260 GainAWUP 1 00 P27x P30x Digital Outputs P270 Out1Mode 3 Analog P271 Out1Sel1 A71 Speed P272 Out1Sel2 A71 Speed P273 Out1 Test1 0 P274 Out1 Test2 3 P275 D01 ValTst1 50 000 rpm P276 D01 ValTst2 10 000 rpm P277 Out1Func 1 A Set B Reset P277a Out1Sel1 D0 Disable P277b Out1Func 0 f A B OR C P278 Out1Logic 1 True P279 Out2Mode 6 Brake P280 Out2Sel1 A81 Torque out...

Page 445: ... True P368 Out3Mode 0 Disable P369 Out3Sel1 D0 Disable P370 Out3Sel2 D0 Disable P371 Out3 Test1 0 P372 Out3 Test2 0 P373 D03 ValTst1 0 P374 D03 ValTst2 0 P375 Out3Func 0 A OR B P375a Out3Sel1 D0 Disable P375b Out3Func 0 f A B OR C P376 Out3Logic 1 True P377 Out4Mode 0 Disable P378 Out4Sel1 D0 Disable P379 Out4Sel2 D0 Disable P380 Out4 Test1 0 P381 Out4 Test2 0 P382 D04 ValTst1 0 P383 D04 ValTst2 0...

Page 446: ...Sat M1 85 C04x C05x Limits M1 C043 Iacclim M1 150 C044 Irunlim M1 150 C045 Ideclim M1 C046 defilimRed M1 0 Disabled C047 Tmin M1 0 0 C048 Tmax M1 120 C049 Tlim Ramp M1 50ms C050 fRedLimAcc M1 0 Enabled C05x C08x Motor Control M2 C053 Ctrl Type M2 0 IFD C054 RefMode M2 0 Speed C055 EncEnab M2 0 No C056 v_f_mode2 C057 Phase Rot Mot2 0 No C058 Fmot M2 50 0 Hz C059 n mot M2 1420 rpm C060 Pmot M2 C061 ...

Page 447: ...top 0 None C150a StopB 0 None C151 Rev 0 None C151a RevB 0 None C152 Enable S 0 None C153 Disable 0 None C154 DisabReset 0 No C155 Mltsp 0 4 MDI4 C156 Mltsp 1 5 MDI5 C157 Mltsp 2 0 None C158 Mltsp 3 0 None C159 Cw CCw 8 MDI8 C160 DCB 0 None C161 Up 0 None C162 Down 0 None C163 U D Reset 0 None C164 ExtAlrm 1 0 None C164a ExtAlr1Delay 0 ms C165 ExtAlrm 2 0 None C165a ExtAlr2Delay 0 ms C166 ExtAlrm ...

Page 448: ... s C257 PowOnRes 0 No C258 UvMlStore 0 No C26x C27x Thermal Protection C264 FanTemp 50 C C265 ThermProt M1 3 Yes B C266 ThermCurr M1 105 C267 ThermConstM1 720s C268 ThermProt M2 3 Yes B C269 ThermCurr M2 105 C270 ThermConstM2 720s C271 ThermProt M3 3 Yes B C272 ThermCurr M3 105 C273 ThermConstM3 720s C274 PTC ThermProt 0 Disable C27x Maintenance C276 Set OP Time 0h C276 Set SP Time 0h C28x C29x PI...

Page 449: ...on m 0 C332 TFL1 T on s 0 C333 TFL1 T off h 0 C334 TFL1 T off m 0 C335 TFL1 T off s 0 C336 TFL1 WeekDays 0 C337 TFL2 T on h 0 C338 TFL2 T on m 0 C339 TFL2 T on s 0 C340 TFL2 T off h 0 C341 TFL2 T off m 0 C342 TFL2 T off s 0 C343 TFL2 WeekDays 0 C344 TFL3 T on h 0 C345 TFL3 T on m 0 C346 TFL3 T on s 0 C347 TFL3 T off h 0 C348 TFL3 T off m 0 C349 TFL3 T off s 0 C350 TFL3 WeekDays 0 C351 TFL4 T on h ...

Page 450: ...rd setting 0 None R02x R04x PROFIdrive Settings R025 SlaveAddr 1 R026 PZD3_O_Addr 1 Digital Inputs R027 PZD4_O_Addr 0 not used R028 PZD5_O_Addr 0 not used R029 PZD6_O_Addr 0 not used R030 PZD7_O_Addr 0 not used R031 PZD8_O_Addr 0 not used R032 PZD9_O_Addr 0 not used R033 PZD10_O_Addr 0 not used R034 PZD3_I_Addr 0 not used R035 PZD4_I_Addr 0 not used R036 PZD5_I_Addr 0 not used R037 PZD6_I_Addr 0 n...

Page 451: ...AD FROM THE KEYPAD 22 DRIVECOM 433 DRY RUN 221 E EEPROM 412 ELECTRICALSPECIFICATIONSOFTHECONNECTED MOTOR252 ENABLE 305 ENABLE S 324 ENABLE S INPUT 312 ENCODER FREQUENCY INPUTS 326 EQUIVALENT CIRCUIT OF THE ASYNCHRONOUS MACHINE 253 ES836 326 ES847 238 295 404 ES851 69 410 ES870 404 ES913 326 EXPANSION BOARDS 404 EXTERNAL ALARM INPUTS 316 EXTERNAL TORQUE LIMIT 34 F FAULT LIST 72 FEEDBACK FROM ENCODE...

Page 452: ...EVERSE INPUT 310 ROOT PAGE 80 ROUNDING OFF 89 S S RAMPS 88 SERIAL LINKS 393 SERIAL NUMBER 76 SLAVE INPUT 318 SLIP COMPENSATION 27 SOURCE SELECTION INPUT 322 SPEED LOOP 128 SPEED RAMPS 87 SPEED SEARCHING 27 351 SPEED VAR INPUTS 321 SPEED TORQUE LIMIT REFERENCE 26 SPEED TORQUE REFERENCE SOURCES 293 START 304 START B INPUT 309 START INPUT 308 START UP 37 STATE LIST 437 STOP B INPUT 310 STOP INPUT 309...

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