Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING! Electrical Shock Hazard. Take the precautions described below to prevent shock and injury:
∙ In applications where the machine can still rotate after the drive has fully stopped a load, install a switch to the drive output side to disconnect
the motor and the drive.
∙ Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been
shut off.
∙ Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or
performing any maintenance.
∙ Do not open and close the load switch while the motor is running.
∙ If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load
switch.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
WARNING! Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety
regulations. Because the leakage current exceeds 3.5 mA, IEC/EN 61800-5-1:2007 states that either the power supply must be automatically
disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least
10 mm
2
(Cu) or 16 mm
2
(Al) must be used. Failure to comply may cause death or serious injury.
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer
for crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
u
Motor Application Precautions
n
Standard Induction Motors
Low-Speed Range
The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of
such a motor decreases with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load
torque as the motor slows to prevent motor damage from overheat.
shows the allowable load characteristics for a
Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed
at low speeds.
50
3 6
60
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
Figure i.1 Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
i.2 General Safety
18
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual
