ZF Marine ClearCommand 9000 Series, Installation, Operation And Troubleshooting Manual, Page: 56 / 272

INSTALLATION
Page4-1
4 INSTALLATION
4-1 P
ROCESSOR
A) Secure the Processor to the mounting surface with three 1/4
inch or M6 fasteners, leaving the fourth fastener unused at this
time.
B) Connect the Processor to the Hull or Bonding Bus by running a
12 AWG or larger wire between the Processor’s fourth mount-
ing fastener and the Bonding Bus. (The Processor is bonded if
mounted directly to a metallic surface that is connected to a
metal hull) (Refer to Bonding: A.B.Y.C. E-11, 46 CFR 111.05,
page A-33)
4-2 C
ONTROL
H
EAD
(
S
)
4-2.1 400, MC2000 and 700 Series Control Heads
Refer to the appropriate Control Head Dimensions and Variations
Service Sheet in Appendix A for installation.
4-2.2 500 Series Control Heads
Refer to the Installation Manual supplied with the 500 Series
Control Head Assembly for installation instructions.
4-2.3 Handheld Remote Controls
Refer to the Installation Manual supplied with the Handheld
Remote for installation instructions.
4-3 W
IRE
H
ARNESS
I
NSTALLATION
The standard Off-the-Shelf Processor has five Pigtails with plugs on the
ends. Two of the plugs are for Remote Stations and one each for Power/
Start Interlock, Serial Communication, and Tach Sensor. Additional
Harnesses required will depend on the actual installation. Four differ-
ent styles of plugs are utilized but are inserted in an identical fashion as
follows:
4-3.1 Plug Insertion and Extraction
NOTE: B
EFORE STARTING THE ACTUAL INSTALLATION OF THE
C
ONTROL
S
YSTEM
,
MAKE SURE YOU
HAVE THE CORRECT PARTS AND TOOLS ON HAND
. S
EE
S
ECTION
3. R
EAD
ALL
THE INSTRUC
-
TIONS PERTINENT TO EACH PART BEFORE BEGINNING THE INSTALLATION OF THE PART
.
CAUTION: Static electricity can destroy electronic components. Connect the wrist
strap provided, to the Processor frame whenever working on the Processor
with the enclosure cover open. This will drain any static charge you may
have on your person.
A) Prior to inserting the plug, pay close attention to
the number of pins and the keying of the plug.
The plug is designed to be inserted one way
only, but can be forced together in the opposite
orientation. Refer to Figure 4-1: to insert plug
correctly.
Figure 4-1: Harness Plug Keying
Processor Pigtail
Harness Connector