Yamaha RX10RTL, Supplemental Service Manual

Page: 10 / 355

CHAPTER 1.
GENERAL INFORMATION
SPECIAL TOOLS .......................................... 1
FOR FUEL INJECTION SERVICE ........... 1
CHAPTER 2.
PERIODIC INSPECTION
AND ADJUSTMENT
INTRODUCTION ........................................... 2
PERIODIC MAINTENANCE CHART FOR
THE EMISSION CONTROL SYSTEM
........... 2
GENERAL MAINTENANCE AND
LUBRICATION CHART
................................. 3
FUEL LINE INSPECTION......................... 5
COOLING SYSTEM ................................. 5
SYNCHRONIZING THE THROTTLE
BODIES .................................................. 10
ENGINE IDLE SPEED ADJUSTMENT... 12
THROTTLE CABLE FREE PLAY
ADJUSTMENT........................................ 13
POWER TRAIN ........................................... 14
SHEAVE OFFSET ADJUSTMENT......... 14
CHASSIS ..................................................... 15
LUBRICATION........................................ 15
CLUTCH ................................................. 17
GEAR SELECTION ................................ 20
FRONT SUSPENSION........................... 27
REAR SUSPENSION ............................. 28
CHAPTER 3.
CHASSIS
COWLINGS ................................................. 30
STEERING ................................................... 31
RX10RTL, RX10RL, RX10RTRL,
RX10RSL, RXW10L ............................... 31
RX10GTL................................................ 33
RX10ML.................................................. 35
CHAPTER 4.
POWER TRAIN
PRIMARY SHEAVE AND DRIVE V-BELT ..37
SLIDE RAIL SUSPENSION .........................39
RX10GTL ................................................39
RXW10L ..................................................43
RX10ML ..................................................47
CHAPTER 5.
ENGINE
SEAT AND FUEL TANK ..............................52
EXHAUST PIPE AND MUFFLER ................53
CHAPTER 6.
COOLING SYSTEM
HEAT EXCHANGER ....................................54
CHAPTER 7.
FUEL INJECTION SYSTEM
FUEL INJECTION SYSTEM ........................57
WIRING DIAGRAM .................................58
ECU’S SELF-DIAGNOSTIC
FUNCTION..............................................60
SUBSTITUTE CHARACTERISTICS
OPERATION CONTROL
(FAIL-SAFE ACTION) .............................61
FAIL-SAFE ACTIONS TABLE.................61
TROUBLESHOOTING CHART...............63
DIAGNOSTIC MODE ..............................64
TROUBLESHOOTING DETAILS ............71
OIL PRESSURE SWITCH ......................85
THROTTLE BODIES ...................................86
INJECTORS ............................................87
CHECKING THE INJECTORS................88
CHECKING THE THROTTLE BODIES...88
CHECKING THE THROTTLE BODY
JOINTS ...................................................88
CHECKING THE FUEL PUMP AND
PRESSURE REGULATOR
OPERATION ...........................................89
CHECKING AND ADJUSTING THE
THROTTLE POSITION SENSOR ...........90