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Vigilantplant TDLS8000, User Manual

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<3. Installation, Wiring, Optical Axis Adjustment, and Piping>

3-3

IM 11Y01D01-01EN

3.1.2 

Constructing Process Flanges

Please prepare your own process flanges.

n

  Process Flange Reinforcing Plate

If the duct or the wall of flue that the process flanges will be attached to is thin or may bend, weld 

large reinforcing plates around the area where the flanges will be attached. Figure 3.1 shows an 

example of welding reinforcing plates. Provide a secure platform to install the TDLS8000 on at 

your discretion.

Wall containing the measured gas

Side view

Front view

Approx. 10 mm thick steel plate (welded)

Reinforcing plate

 (welded)

LU or SCU

Figure 3.1 

Reinforcing plate for LU and SCU process flanges

CAUTION

Duct or flue with thin and easily bent walls must be reinforced to maintain laser beam alignment 

at all times. Reinforce the process flanges to maintain alignment.

3rd Edition: Jun. 10, 2016-00

Summary of Contents for TDLS8000

Page 1: ...User s Manual TDLS8000 Tunable Diode Laser Spectrometer IM 11Y01D01 01EN IM 11Y01D01 01EN 3rd Edition...

Page 2: ...out prior written consent from YOKOGAWA YOKOGAWA reserves the right to make improvements in the user s manuals and product at any time without notice or obligation If you have any questions or you fin...

Page 3: ...the risks for the human body of injury electric shock or fatalities The manual describes what special care the operator must take to avoid such risks CAUTION This symbol indicates that the operator m...

Page 4: ...1 01EN CAUTION Only trained persons use TDLS8000 and YH8000 in industrial locations n TDLS8000 and YH8000 There are safety symbols in the point of the figure to a product TDLS8000 YH8000 3rd Edition J...

Page 5: ...pping replacement components Do not use an abrasive or organic solvent for cleaning the TDLS8000 tunable diode laser spectrometer and YH8000 HMI interface unit TDLS8000 and YH80000 are EN61326 1 Class...

Page 6: ...intenance of the equipment must be performed by a qualified engineer Qualified engineer refers to the following Engineer who is familiar with how to safely handle process analyzers or general automati...

Page 7: ...ification Requirements and User s Guide In addition TDLS8000 complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated June 24 2007 Complies with 21 CFR 1040...

Page 8: ...connecting between units on the inside of the equipment in the case of both an SCU and LU Ethernet cableUse an STP cable shielded of category 5e or higher Influence in immunity environment criteria A...

Page 9: ...ndien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger 3rd Edition Jun 10 2016 00...

Page 10: ...ix IM 11Y01D01 01EN LT LV PL EST SLO H BG RO M CZ SK 3rd Edition Jun 10 2016 00...

Page 11: ...did not purchase the TDLS8000 and YH8000 at the same time the software versions may be different Note the following A portion of the alarm specifications was changed in software version 1 02 01 Displ...

Page 12: ...Installation 3 1 3 1 1 Measurement Point Selection 3 2 3 1 2 Constructing Process Flanges 3 3 3 1 3 Attaching the TDLS8000 to the Process Flange 3 5 3 2 Wiring 3 10 3 2 1 Connecting between the Senso...

Page 13: ...2 Setting the IPAddress 5 4 5 2 3 Connecting to the TDLS8000 5 7 5 2 4 Handling Connection Failures 5 10 5 2 5 Basic Screen Configuration 5 10 5 3 Setting Basic Parameters 5 13 5 3 1 Setting the Date...

Page 14: ...ptical Path Length 6 16 6 10 2 Non process Pressure Setting 6 19 6 10 3 Non process Temperature Setting 6 19 6 10 4 Non process Concentration Setting 6 19 6 11 Initializing the Settings Factory Defaul...

Page 15: ...16 8 6 2 YH8000 Configuration Screen 8 18 8 6 3 Setting the YH8000 Backlight 8 19 8 7 When Multiple TDLS8000s Are Connected 8 20 8 7 1 Overall Display 8 20 8 7 2 TDLS8000 Selection Screen 8 21 8 7 3 S...

Page 16: ...Execution 9 40 9 9 Analog Input Calibration 9 42 9 10 Analog Output Calibration 9 42 9 11 Loop Check 9 43 9 12 Alarm History 9 43 10 Troubleshooting 10 1 10 1 Fault Display and Handling 10 1 10 2 War...

Page 17: ...5 What Is an Analysis Period App 5 1 Appendix 6 Maintaining Good Transmission App 6 1 Appendix 7 Safety Instrumented System Installation App 7 1 Appendix 8 Explosion Protected Type Instrument App 8 1...

Page 18: ...latform has improved reliability and ease of installation and maintenance while still meeting or exceeding designed application demands 1 1 System configuration Standard System Configuration Laser uni...

Page 19: ...as 24V DC 10 Unit connection cable Measured gas Laser unit LU Sensor control unit SCU Flow meter Flow meter 24V DC 10 24V DC 10 Note If power supply is 100 to 240 V AC purchase the Universal Power Sup...

Page 20: ...lock screw when loosening it n TDLS8000 laser unit LU display Displays transmission Earth terminal for shield wires LU fuse Connecting terminal Jumper for the overvoltage protection element Usually le...

Page 21: ...llow Lights up in conjunction with DO Fault LED red Lights up when any fault occurs Main fuses Connecting terminal Open close knob AI switch HART write protect switch Jumper for overvoltage protection...

Page 22: ...The details of the information displayed in each line are as follows Line Item Display example 1 Concentration of the 1st component gas two lines are used for the single gas measuring specifications 1...

Page 23: ...ng 12 10 2 Alarm display Displays W F alarm number alarm name Alternates displays every 5 seconds when multiple alarms are generated W means warning F means fault Fault highlights characters F53 Trans...

Page 24: ...t Usually leave it intact 2 Connector for service 3 1 Service staff use the USB port for maintenance Do not connect your USB devices 2 The YH8000 is equipped with an overvoltage protection element to...

Page 25: ...Blank Page...

Page 26: ...h Yokogawa if the measuring range for your sample gas is outside of the above ranges Optical path length Optical distance between the laser unit and the sensor control unit Standard 0 5 to 6 m Applica...

Page 27: ...tact Specification Relay contact output Isolated from the power supply and ground C contact NC NO COM Fault Function Activate during normal conditions not activate during Fault condition or when the s...

Page 28: ...DIN PN16 DN80 D Eq Alignment Flange 6 kg pc JIS 10K 50 FF Eq Alignment Flange 5 kg pc JIS 10K 80 FF Eq Alignment Flange 6 kg pc Flow Cell Alignment Flange 5 kg pc Process gas condition Process gas te...

Page 29: ...0 1 ppm H2O whichever is greater 1 F S CO 1 reading or 0 01 CO whichever is greater 1 F S CO CO2 CO 1 reading or 0 1 CO whichever is greater 1 F S CO2 1 reading or 0 1 CO2 whichever is greater 1 F S N...

Page 30: ...one 1 AEx d IIC T5 Zone 21 AEx tb IIIC T100 C Enclosure Rating IP66 Applicable standards ANSI ISA 60079 0 2013 ANSI ISA 60079 1 2009 R2013 ANSI ISA 60079 31 2013 ANSI IEC 60529 2004 R2011 TDLS8000 C1...

Page 31: ...C Db Enclosure rating IP66 In accordance with IEC 60529 Applicable standards IEC 60079 0 2011 IEC 60079 15 2010 IEC 60079 28 2015 IEC 60079 31 2013 2 2 Others 2 2 1 YH8000 HMI Unit The YH8000 is an HM...

Page 32: ...able standards CAN CSA C22 2 No 0 10 R2015 CAN CSA C22 2 No 94 1 07 R2012 CAN CSA C22 2 No 94 2 07 R2012 CAN CSA C22 2 No 60079 0 11 CAN CSA C22 2 No 60079 15 12 CAN CSA C22 2 No 61010 1 12 CAN CSA No...

Page 33: ...kg pc DIN PN16 DN80 Flange 10 kg pc 11 kg pc JIS 10K 50 FF Flange 7 kg pc 7 kg pc JIS 10K 80 FF Flange 9 kg pc 10 kg pc Note When using TDLS8000 as CE marking compliance product the upper limit of th...

Page 34: ...on Cell with free standing frame for ppm CO K9772XG Calibration Cell with free standing frame for ppm CO LAO K9772XH Calibration Cell with free standing frame for CO CO2 CO2 Extend Range K9772XJ Calib...

Page 35: ...lange cable gland NPT ANSI CLASS150 3 RF Eq Alignment Flange cable gland NPT ANSI CLASS150 4 RF Eq Alignment Flange cable gland NPT DIN PN16 DN50 D Eq Alignment Flange cable gland Rc DIN PN16 DN80 D E...

Page 36: ...uffix Code Option Code Description IF8000 Isolation Flange for TDLS8000 2pcs unit 1 Process Connection 2 21 23 31 33 41 50 80 J5 J8 ANSI CLASS150 2 RF Eq ANSI CLASS300 2 RF Eq ANSI CLASS150 3 RF Eq AN...

Page 37: ...0 60 Forty Inches Sixty Inches Material MN SS Monel 400 316 316L SS Port Configuration 3 3 ports Window Type XX H3 HH NH CC C2 HC MC Oxygen X1 X2 Moisture Hydrocarbon background H3 Moisture non Hydroc...

Page 38: ...nge l LU 332 200 180 33 34 17 20 198 237 33 80 Unit mm Measured gas Alignment flange The alignment flange varies according to specifications Other flanges may be added SCU cable gland 3 4NPT or M25x1...

Page 39: ...flange varies according to specifications Other flanges may be added LU cable gland 3 4NPT or M25x1 5 For I O signal 3 4NPT or M25x1 5 For power supply 3 4NPT or M25x1 5 For YH8000 1 2NPT or M20x1 5...

Page 40: ...D5 DIN PN16 DN50 D Eq 4 18 125 18 165 86 Rc1 4 D8 DIN PN16 DN80 D Eq 8 18 160 20 200 88 Rc1 4 J5 JIS 10K 50 FF Eq 4 19 120 16 155 84 Rc1 4 J8 JIS 10K 80 FF Eq 8 19 150 18 185 86 Rc1 4 l LAO Large Ape...

Page 41: ...13 204 Earth terminal Cable entry 2 for Modbus 1 2NPT or M20x1 5 Cable entry 1 for TDLS8000 1 2NPT or M20x1 5 Unit mm l Mounting kit for TDLS8000 Option code M 440 198 198 337 302 200 261 185 Front m...

Page 42: ...178 46 3 Unit mm 2B pipe Virtical or horizontal mounting Bracket for pipe mount Stud for sun shield l Wall mount Option code W 105 4 246 246 0 5 10 266 4 7 2 holes 4 6 0 to 7 2 holes or M6 226 206 206...

Page 43: ...tion code flange Analyzer Connection code flange Hole QTY Q Hole h Nut Hole P C D C Thickness t Outside dia D Bolt length L Purge port 21 ANSI CLASS150 2 RF Eq 21 ANSI CLASS150 2 RF Eq 4 19 5 8UNC 120...

Page 44: ...tlet for 1 4 pipe Gas temp or pressure measurement port for 1 4 pipe Pipe size 1 1 2 Sch80 Flow cell aligenment flange TDLS8000 Optics accessory code FC 86 vaeiable 1053 Optical path length 40 or 1561...

Page 45: ...Blank Page...

Page 46: ...tall the product in a location that meets the conditions indicated in 2 1 TDLS8000 Tunable Diode Laser Spectrometer Specifications Note the following points If an abnormal temperature occurs inside th...

Page 47: ...ter to the TDLS8000 temperature input terminal and enter the actual measured gas temperature to obtain correct measurements for details see 6 1 3 Process Temperature Check that a thermometer suitable...

Page 48: ...e flanges will be attached Figure 3 1 shows an example of welding reinforcing plates Provide a secure platform to install the TDLS8000 on at your discretion Wall containing the measured gas Side view...

Page 49: ...ment bolt hole position shown in the figure above so that the LU and SCU of the TDLS8000 can be attached in the correct orientation Measured gas duct wall of flue etc Attach the flanges so that the to...

Page 50: ...it is used with a flange with process optical path length greater than or equal to 6 m only a process flange conforming to ASMEB16 5 4 Class150 RF can be used 3 1 3 Attaching the TDLS8000 to the Proce...

Page 51: ...IF8000 To attach a process isolation flange IF8000 and an alignment flange to a process flange follow the procedure below 1 Insert a gasket between the process flange and process isolation flange 2 S...

Page 52: ...e process isolation flange be careful not to damage or stain it during installation If there are welded bolts process isolation flange insertion tube be careful not to crush or damage the threads duri...

Page 53: ...0 side of the process isolation flange and alignment flange 4 Pass the bolts welded to the process isolation flange through the alignment flange mounting holes and process flange mounting holes and fa...

Page 54: ...screw is attached on the TDLS8000 side 2 Insert the alignment flange screws that you fastened in 1 in the holes on the mounting surface quick connectors of the laser unit or sensor control unit and t...

Page 55: ...stance adheres to the screw area of the cover or case wipe it off to prevent it from damaging the screw threads and prevent it from entering the inside of the device Hex wrench Cover Lock screw Figure...

Page 56: ...gure 3 10 Attach conduits and cable glands with the appropriate thread size to the TDLS8000 cable entries Cable entry 3 4NPT or M25 Cable entry 3 Cable entry 2 Cable entry 1 3 4NPT or M25 Cable entry...

Page 57: ...noid Valve Control for Auto Cal Digital Output for programmable DO Digital Output for FAULT Power Supply 24V DC 24V DC Output for YH8000 Power Isolated 4 20mA Output Solenoid Valve Control for Auto Ca...

Page 58: ...d when the specified operating condition is met Between NO and COM Open when the specified operating condition is met DO COM DO NO FAULT NC FAULT signal digital output Closed when the device is operat...

Page 59: ...ire Shield M4 screw crimp on terminal VW 1 or more 3 2 8 Functional ground terminal external Functional grounding AWG16 or more Not required M5 screw crimp on terminal 3 2 2 Use cables with outer diam...

Page 60: ...Terminal C Figure 3 13 Connecting between the Sensor Control Unit SCU and Laser Unit LU Ferrite clamp To the ground terminal Shielded wire To the ground terminal Cable entry Figure 3 14 3 2 2 Connect...

Page 61: ...nsmitter For analog input settings see 6 3 Analog Input Settings n Connection Preparation To supply power to the transmitters from the TDLS8000 set the switch inside the sensor control unit to Active...

Page 62: ...inal B Pressure transmitter n When Connecting an External Power Supply Such as a Distributor If you need to connect an external power supply such as a distributor to a 2 wire system transmitter connec...

Page 63: ...resistance including the wiring resistance 550 or less During HART communication keep the load resistance including the wiring resistance within the allowable load resistance range specified by the HA...

Page 64: ...rminal indicates the energized state FAULT Contact state State between the NC and COM terminals Power off Open Output on Open Output off Closed AO 1 AI 2 AO 2 AI 1 DI 1 FAULT DI 2 DO Internal ground t...

Page 65: ...d on the TDLS8000 side and on the other side The open and closed levels of the digital inputs are identified by the resistance seen from the TDLS8000 side Wire the digital inputs to meet the following...

Page 66: ...rk we recommended that you manage the network appropriately If you want to connect the TDLS8000 to an YH8000 HMI unit through an Ethernet hub or to an external device through Modbus TCP communication...

Page 67: ...diameter 4 mm length about 140 mm For external cable covering inner diameter 10 mm length about 30 mm Heating gun For shrinking heat shrink tubes l Processing an Ethernet cable 1 Pass the Ethernet cab...

Page 68: ...the eyes but do not intentionally look at the laser light source The TDLS8000 laser unit emits laser beam as soon as the power is turned on Turn the power on after installing both the laser unit and...

Page 69: ...y not be achieved when the optical axis on the LU and SCU is changed at the same time 1 Checking the installation condition LU and SCU Check the initial condition of the alignment flanges to see if th...

Page 70: ...ansmission value c Fine adjustment After adjusting the optical axis in the horizontal direction make fine adjustments in the vertical direction again After that make fine adjustments in the horizontal...

Page 71: ...when the LAO is used Adjust one side at a time starting with the LU side The proper optical axis adjustment may not be achieved when the optical axis on the LU and SCU is changed at the same time 1 Ch...

Page 72: ...Fine adjustment After adjusting the optical axis in the horizontal direction make fine adjustments in the vertical direction again After that make fine adjustments in the horizontal direction Repeat...

Page 73: ...he direction of ii until the transmission is nearly zero until that the laser beam barely misses the SCU lens Figure 3 19 d During this process turn the angle adjustment nuts one eighth of a turn at a...

Page 74: ...off the shelf product LAO purge port Tube joint Rc1 4 or 1 4NPT off the shelf product YC8000 Piping port Tube 1 4 inch stainless pipe off the shelf product IF8000 Purge port Tube joint Rc1 4 or 1 4NP...

Page 75: ...rocess gas concentration measurements This is called analyzer internal purge To perform validation areas under analyzer internal purge is temporarily replaced with check gas This is called validation...

Page 76: ...for both the LU and SCU For the SCU since check gas needs to be fed during validation connect the piping with a three way valve so that the gas can be switched between nitrogen gas and check gas For p...

Page 77: ...nitrogen gas through the purge port of the process isolation flange in the same manner as 3 When using a process isolation flange and the validation function Exhaust Exhaust N2 gas N2 gas N2 gas Proc...

Page 78: ...he piping with a three way valve so that the gas can be switched between nitrogen gas and check gas Process window purge is not used The flow cell is purged directly with the process gas N2 gas Checki...

Page 79: ...as in a unit should be separated because required flow rate is different For flow rate of SCU and LU are refer to 3 4 2 For process window purge feed nitrogen gas through the purge ports of the alignm...

Page 80: ...Alignment flange Process flange LU side SCU side Exhaust Exhaust Figure 3 29 Piping for Explosion proof Flame proof type with validation CAUTION Excess flow rate for SCU and LU Ex area may cause Detec...

Page 81: ...s explosive gas may be inside of the enclosures Purge inside of the each enclosure SCU Ex area and LU Ex area using nitrogen for at least 60 minutes at 10 kPa at the inlet of the enclosure before turn...

Page 82: ...t subject to direct sunlight or harsh weather conditions Where there is no corrosive atmosphere 4 1 Local HMI Installation The YH8000 can be mounted on the TDLS8000 by using the mounting kit for TDLS8...

Page 83: ...t to the side 1 Fasten accessory brackets 1 and 2 in place with the YH8000 bolts You can tilt the YH8000 in the range of 20 to 20 by changing the angle adjustment hole used to fasten accessory bracket...

Page 84: ...torque of about 5 to 6 N m Sun shield Figure 4 3 Attaching the sun shield l Inverted YH8000 installation The YH8000 can be mounted upside down so that the cables come out on the left side When you mo...

Page 85: ...0 until all wiring is complete l Opening the YH8000 front cover Open the front cover according to the following procedure Front cover fastening screw How to open the front cover 1 Loosen the M5 screws...

Page 86: ...capability will be lost l Cable entries There are two cable entries on the YH8000 Attach conduits or cable glands with the appropriate thread size to the YH8000 cable entries Symbols are inscribed nea...

Page 87: ...ion Cables 1 Connect the cable to the power supply terminal with the correct polarity Use a tightening torque of 0 22 to 0 25 N m for the power supply terminal 2 Insert the RJ45 connector into Port1 u...

Page 88: ...unlight can also be mounted WARNING The TDLS8000 does not have a power switch Provide a switch on the power supply line to separate the TDLS8000 from the main power supply Use labels to indicate that...

Page 89: ...sed vertical mount example l Wall mounting For the wall mount dimensions see 2 3Model and Codes Fasten the wall mount bracket to the YH8000 with a tightening torque of about 5 to 6 N m Washer Bolt for...

Page 90: ...on l Cable entries Run the power cable through cable entry 1 shown in 4 2 Wiring for Local HMI Installation Run the Ethernet cable through cable entry 2 after removing the plug with a hexagonal hole l...

Page 91: ...ble connection when using the YH8000 remotely are explained below For the terminal positions see the wiring diagram in 4 2 Wiring for Local HMI Installation 1 Connect the cable to the power supply ter...

Page 92: ...neral View of HART DD NOTE Write protection based on password authentication is available for TDLS8000 HART communication By factory default the write protection is disabled Therefore you can change t...

Page 93: ...alues Diagnosis Service Checks alarms and history and executes calibration validation and loop checks Basic setup Assigns PV QV items and sets output ranges Detailed setup Sets TDLS8000 specific param...

Page 94: ...ting multiple TDLS8000s or YH8000s The initial IP address settings are shown in Figure 5 1 Table 5 1 Factory default IP address settings Model IP address Subnet mask Default gateway TDLS8000 192 168 1...

Page 95: ...to the TDLS8000 selection screen c Step 4 4 Tap Connect to start a connection If a connection is established the home screen d will appear a b c d 5 2 2 Setting the IP Address l Setting the TDLS8000 I...

Page 96: ...LS8000 that you want to change the IP address of In the example in the figure the tag name is TAG1 Tag names are not assigned to TDLS8000s with factory default settings so serial numbers are displayed...

Page 97: ...asterisk in the upper left Tapping OK will display a confirmation screen for restarting Tap OK again 4 A disconnection error screen will appear Tap OK 5 The YH8000 HMI configuration screen will appear...

Page 98: ...the current connection with the TDLS8000 5 2 3 Connecting to the TDLS8000 This section explains the TDLS8000 selection screen on the YH8000 From the YH8000 screen you can connect in the following way...

Page 99: ...ed tap Disconnect to enable the Change IP button 3 Specify the TDLS8000 IP address using either method below Input Analyzer IP manually Manually enter the IP address of the TDLS8000 you want to connec...

Page 100: ...me is not assigned its serial number will be displayed Status column Shows the TDLS8000 connection status Connected Connecting Disconnected Change IP button Switches to the IP address configuration sc...

Page 101: ...e IP addresses are set properly Check that unique IP addresses are assigned to each YH8000 and TDLS8000 You can view the TDLS8000 IP addresses on the SCU display For details see 1 2 Name and Function...

Page 102: ...creen HART communication status Figure 5 4 Home screen If several TDLS8000s are connected to the YH8000 tabs for switching between the home screens of each TDLS8000 appears on the right The tab number...

Page 103: ...plays the current TDLS8000 settings The button can also be used to display I O values alarm history and so on Configuration button Executes TDLS8000 configuration calibration and the like It can also...

Page 104: ...he basic parameters necessary to start measurements Field Communicator 475 will be used as an example of a HART configuration tool to introduce the operation procedure If you are using FieldMate or ot...

Page 105: ...nd press the right arrow button to display the following screen 2 The current time will appear If you want to change it tap OK The following screen will appear If you do not need to change it tap ABOR...

Page 106: ...will be reflected in the TDLS8000 To abort the setup tap ABORT l Setup procedure using YH8000 1 Tap to switch to the TDLS8000 selection screen Select the tag name of the TDLS8000 you want to connect...

Page 107: ...hown in the following figure 4 Select Date and Time and enter the date and time you want to apply 5 The items that you change will show an asterisk in the upper left as shown in the following figure T...

Page 108: ...e optical path length is the length between the closer ends of the insertion tubes LU SCU Process optical path length L Process optical path length when insertion tubes are installed Insertion tubes F...

Page 109: ...the following options If you select Disable the analog input is converted as is into a pressure value without backing up If you select Backup value the pressure value is fixed to the value specified...

Page 110: ...n the analog output hold function see 6 4 2 Output Hold Configuration menu path HART Detailed setup I O condition Analog output YH8000 Configuration I O Analog output 1 Select the output item for each...

Page 111: ...Low 5 Process Temperature High 6 Concentration Gas1 Low 7 Concentration Gas1 High 8 Concentration Gas2 Low only with two gas measurement 9 Concentration Gas2 High only with two gas measurement l Setu...

Page 112: ...r Enter the value and press ENTER 4 Tap SEND to execute writing to the TDLS8000 5 For two gas measurement select Detailed setup Alarm Warning Warning group 1 and set the gas concentration low limit al...

Page 113: ...ow limit alarm Touch Apply to apply the settings to the TDLS8000 3 Change the threshold values of each warning In the following example to set the threshold value of the transmission low limit alarm s...

Page 114: ...loop checking of AO 1 via HART is not possible l Digital output Open the Digital output menu and set Loop check mode to Enable to output the specified simulated state check output l Valve control outp...

Page 115: ...Blank Page...

Page 116: ...of the process to be measured For a definition of the process optical path length see 5 3 2 Setting the Process Optical Path Length Setup menu path HART Detailed setup Analysis Process param OPL YH800...

Page 117: ...y after turning on the power of the TDLS8000 is out of range while Hold is selected a pressure value corresponding to 4 mA is held mA s 4 0 AI input current Time Analysis cycle Intermediate value Back...

Page 118: ...led setup I O condition Analog input AI 2 Temperature YH8000 Configuration I O Analog Input AI 2 Temperature 6 2 Unit Settings Set the units for physical quantities related to concentration measuremen...

Page 119: ...Pressure Pressure 1 Only selectable for two gas measurement specification 2 Displays the gas name of the measurement component Example When the measurement component is oxygen O2 Concentration 2 Enter...

Page 120: ...hold Setting Mode Description Preset hold Holds output to any output value within 3 8 to 20 5 mA Any value within 3 0 to 21 6 mA can be set for during warning occurrence and during fault occurrence F...

Page 121: ...occurrence Non hold during maintenance Preset hold and during calibration and validation execution Hold and all three of the aforementioned states occurred at the same time output hold becomes the Hol...

Page 122: ...diately after a fault occurs The analysis cycle differs depending on the application and is set to the optimum value at the time of shipment For details see Appendix 5 What Is an Analysis Period 6 6 P...

Page 123: ...the valve to stream 1 Status Stream 2 Switches the valve to stream 2 Status Stream 3 Switches the valve to stream 3 Status Note The items of the above selection options that have been disabled by the...

Page 124: ...on I O Valve Control Valve Usage NOTE The stream switching and automatic calibration and validation items that can be executed according to the TDLS8000 valve control output SV terminal are limited de...

Page 125: ...to with the manual or time elapse method When the digital input returns to the open state the stream returns to that switched to with the manual or time elapse method The following figure shows the p...

Page 126: ...eam number in the following figure refers to the final stream Priority is given to switching by digital input so the stream is switched to stream 3 while DI 1 is closed However since counting and stre...

Page 127: ...hermore the long tag defined as standard in HART communication is the same as this tag From YH8000 Latin 1 character cannot be inputted on tag Setup menu path HART Detailed setup System Long tag YH800...

Page 128: ...sured gas are displayed alternately in a 3 second cycle No Alarm 49 warning detector signal high 50 fault peak center out of range 52 warning absorption too high 53 fault transmission lost 57 fault la...

Page 129: ...changed via the YH8000 the YH8000 connection settings need to be configured again For details see 5 2 3 Connecting to the TDLS8000 l HART address setting Setup menu path HART Detailed setup System Com...

Page 130: ...entration contained in the purge gas when using gas containing a component to be measured as the purge gas Non process parameters are used for example with applications that use instrument air approxi...

Page 131: ...of the non process area Setup menu path HART Detailed setup Analysis Non process param No prcs OPL YH8000 Configuration Analysis Non Process Parameters Path Length The length of the non process optic...

Page 132: ...able 6 2 A and A value by Gas parameter General purpose and zone 2 model Model name and code Optics Accessory Option Code A mm LU side A mm SCU side Model Type Gas parameter TDLS8000 G1 G2 D2 C2 S2 E2...

Page 133: ...0 81 4 A2 61 0 81 4 D1 61 0 81 4 D5 61 0 81 4 H1 140 0 121 4 H3 141 0 121 4 H4 139 2 119 4 S1 61 0 81 4 L1 61 0 81 4 Table 6 4 B and B value by Optics accessory Model name and code Optics Accessory B...

Page 134: ...etup menu path HART Detailed setup Analysis Non process param No prcs temp YH8000 Configuration Analysis Non Process Parameters Temperature 6 10 4 Non process Concentration Setting Set the concentrati...

Page 135: ...creen Pressure value at 4mA 40 kPa 0 10 000 kPa Pressure value at 20mA 200 kPa 0 10 000 kPa Pressure backup mode when AI 1 input is out of range or under AI calibration Backup value Select in the scre...

Page 136: ...tput Concentration 0 ppm 1E7 1E7 ppm Transmission 0 1E7 1E7 Temperature 0 deg C 1E7 1E7 deg C Pressure 0 kPa 1E4 1E4 kPa Measurement value at 20mA output Concentration 100 ppm 1E7 1E7 ppm Transmission...

Page 137: ...54 IPv4 address HMI user password 1234 ASCII 8 characters LCD spectrum display mode Hide Select in the screen LCD backlight brightness 10 0 10 LCD contrast 5 0 10 LED brightness 10 0 10 1 The maximum...

Page 138: ...3 3 000 deg C OPL fixed value for span calibration 0 66 m 0 01 100 m Gas1 concentration value for span calibration 219 000 ppm 0 1E6 ppm 1 Gas2 concentration value for span calibration 219 000 ppm 0 1...

Page 139: ...ffline validation 2 is the same as those for offline validation 1 2 Zero is not allowed l Online validation 1 Parameter Initial value Min Max Temperature mode for online validation 1 Active ambient Se...

Page 140: ...necting the HART Configuration Tool 7 2 Menu Tree This section shows the hierarchal configuration of the DD menu For the whole configuration containing all parameters see Appendix 3 General View of HA...

Page 141: ...7 HART Communication 7 2 IM 11Y01D01 01EN Process variables Diagnosis Service Basic setup Detailed setup Review 3rd Edition Jun 10 2016 00 Menu...

Page 142: ...7 HART Communication 7 3 IM 11Y01D01 01EN Process variables Diagnosis Service Basic setup Detailed setup Review 3rd Edition Jun 10 2016 00 Menu...

Page 143: ...7 HART Communication 7 4 IM 11Y01D01 01EN Process variables Diagnosis Service Basic setup Detailed setup Review 3rd Edition Jun 10 2016 00 Menu...

Page 144: ...1 Of the commands in the Diagnostic Service menu the execution commands for calibration validation and loop check are included 7 3 Write Protection The write protection via HART communication is a dua...

Page 145: ...This means that the protection is enabled 10 minutes after the last writing To disable software write protection indefinitely enter 8 spaces in the New password screen As the default protection is dis...

Page 146: ...tection is disabled A password for maintenance has been entered on the YH8000 and the setting change is enabled during maintenance Calibration and validation are being performed l How to disable prote...

Page 147: ...Device Configuration Locked status will not occur even in the write protection status The default setting is OFF The setting will be maintained even after the power is turned off Menu Diagnosis Servi...

Page 148: ...gh AL 46 Laser Temp Low AL 47 Laser Temp High AL 48 Group 7 Detect Signal High AL 49 Warning See 10 2 Warning Display and Handling Peak Center OOR AL 50 Fault See 10 1 Fault Display and Handling Ref P...

Page 149: ...ia HART communication SQUAWK will appear on the SCU display of the TDLS8000 as shown below l How to use the Squawk function 1 Go down the menu to Squawk Diagnosis Service Loop check Squawk 2 Choose an...

Page 150: ...irm that the abortion target is span calibration and select Yes 3 The process gas injection screen will appear When automatic valve control is disabled manually open the valve and purge the calibratio...

Page 151: ...Blank Page...

Page 152: ...the screen to prevent damage or malfunction 8 1 Connection For details on how to connect the YH8000 HMI unit to the TDLS8000 Tunable Laser Spectrometer see 5 2 Connecting to the YH8000 8 2 Home Screen...

Page 153: ...ation meter Transmission meter Process temperature Process pressure Temperature icon Pressure icon Buttons at the bottom of the screen HART communication status Figure 8 3 Home screen display items Da...

Page 154: ...Transmission Lost 56 Outlier Rejection Limit Concentration meter Shows the concentration with a meter Abnormal range white Normal region gray Right end value max Abnormal range white Left end value m...

Page 155: ...tings The button can also be used to display I O values alarm history and so on Configuration button Executes TDLS8000 configuration calibration and the like It can also be used to change the YH8000 c...

Page 156: ...ng a fault occurs when the various types of diagnostic information being monitored by the self diagnostics function are clearly abnormal and correct concentration calculation is not possible and a yel...

Page 157: ...icates that any of the following alarms is occurring Alarm number Alarm name 4 Process Temperature Low 5 Process Temperature High Pressure alarm indicator Indicates that any of the following alarms is...

Page 158: ...orm If multiple TDLS8000s are connected analyzer numbers are added in front of item names as shown below Current value Shows the current value of the displayed item Configuration button Tapping at the...

Page 159: ...splay items Available option Description Gas1 Concentration Component 1 gas concentration Gas1 STDEV Standard deviation of component 1 gas concentration Gas2 Concentration Component 2 gas concentratio...

Page 160: ...on screen 1 Switch to the time axis configuration screen 2 Set the display time span You can select the display time span of the trend graph from the available options in the following table Trend dis...

Page 161: ...hat instant 3 To specify the scale manually set the upper scale and lower scale 8 4 Alarm Screen Tapping at the bottom of the screen shows the alarm screen The alarm screen displays a list of alarms t...

Page 162: ...esentatives use for troubleshooting 8 5 Information Screen You can view various types of TDLS8000 information on the information screen Tapping at the bottom of the screen shows the information screen...

Page 163: ...re 8 12 I O list 8 5 2 Configuration View Screen On the configuration view screen you can view the TDLS8000 settings Tapping the Configuration button on the information screen displays the following m...

Page 164: ...en The spectrum screen displays the spectrum being measured Tapping the Spectrum button on the information screen displays the spectrum screen Measurement absorption spectrum Detector signal Reference...

Page 165: ...5 Alarm History Screen The alarm history screen can be used to check alarms and messages that occurred in the past Tapping Log Book on the information screen and then Alarm History displays the alarm...

Page 166: ...rmation depending on the Cal Val type Information displayed in Cal Val history Cal Val type Result Man Zero Cal Auto Zero Cal Successful OK Unsuccessful Error Max Absorption maximum absorption Man Spa...

Page 167: ...s the tag names assigned to each TDLS8000 Serial numbers are displayed if tag names are not assigned Alarm icon If an alarm is occurring on the TDLS8000 an alarm icon is displayed If both a warning an...

Page 168: ...nance For details on loop check see 5 4 Loop Check Simulation output NOTE TDLS8000 status When you switch to the TDLS8000 configuration screen the TDLS8000 status is set to in maintenance While in mai...

Page 169: ...nu IP address configuration menu Language configuration menu HMI information screen Figure 8 21 YH8000 HMI configuration screen Analyzer connection menu Switches to the TDLS8000 selection screen For d...

Page 170: ...htness using 11 levels By factory default the brightness is set to the highest level Auto Off The backlight automatically turns off after a certain time of no YH8000 touch panel activity You can set t...

Page 171: ...l display when three TDLS8000s are connected Date and time On the overall display the time of the TDLS8000 with the smallest analyzer number is shown Analyzer number Shows analyzer numbers 1 to 4 Anal...

Page 172: ...names assigned to each TDLS8000 Serial numbers are displayed if tag names are not assigned Alarm icon If an alarm is occurring on the TDLS8000 an alarm icon is displayed If both a warning and a fault...

Page 173: ...e connected the following function can be used when setting the TDLS8000 clocks Change all analyzer You can collectively set the clocks on all connected TDLS8000s Time synchronization You can synchron...

Page 174: ...to verify aging after the optical axis is adjusted As startup adjust the optical axis correctly perform transmission calibration and set the transmission value to 100 By checking the variation in the...

Page 175: ...on NOTE Optimum transmission may not be attainable if the optical axis is not adjusted correctly Refer to 3 3 Optical Axis Adjustment and perform optical axis adjustment correctly Execution menu path...

Page 176: ...t to scratch it Then if necessary clean with alcohol e g isopropyl alcohol 7 Blow clean and dry instrumental air or nitrogen gas again on the surface to dry it 8 Thoroughly examine the surface of the...

Page 177: ...rface to be cleaned Figure 9 1 Removing and installing the process window of an alignment flange Process isolation flange Process window Hole with a hexagonal hole O ring Washer Process isolation flan...

Page 178: ...n insertion tubes The cleaning procedure is as follows 1 Turn off the TDLS8000 2 Turn off the process window purge gas 3 Remove the TDLS8000 4 Remove the process interface alignment flange or process...

Page 179: ...ed value and the actual value are compared and validated pass or fail NOTE Perform online validation when the process is stable Validation cannot be performed accurately when the concentration tempera...

Page 180: ...ion piping diagram for when there is no process gas switching l When there is process gas switching Connect two types of process gas and a single type of online validation gas The process gas concentr...

Page 181: ...measurement only Onval1 gas conc Concentration Enters the concentration of the validation 1 check gas Onval1 temp mode Temperature Selects the temperature mode for validation 1 execution Onval1 temp...

Page 182: ...ing shows the sum of the process and validation cell concentrations If Validation only is selected the reading shows only the validation cell concentration Onval1 output factor Scaling coefficient for...

Page 183: ...dation cell will be purged with check gas 2 Purging with the check gas If automatic valve control is disabled manually control the valves to purge the validation cell with the check gas By referring t...

Page 184: ...centration is stable and then tap OK The validation result will be displayed 4 Checking the online validation result The online validation result is displayed and online validation ends If successful...

Page 185: ...k gas If automatic valve control is disabled manually control the valves to purge the validation cell with the check gas Check that the concentration is stable over a sufficient length of time 5 minut...

Page 186: ...result will be displayed 4 Checking the online validation result The online validation result is displayed and online validation ends If successful PASSED appears Otherwise FAILED appears Expected Rea...

Page 187: ...e1 Valve2 AO DO mode Screen operation Start online validation 2 OFF OFF Normal output Manual valve operation Purge with check gas Check gas purging ON ON Cal Val Wait for the gas concentration to stab...

Page 188: ...le 1 5 Valve drive cable As required 1 or 2 For controlling valves automatically through the SV terminal 6 YH8000 connection cable 1 When using the YH8000 7 24 V DC power supply 1 8 1 4 inch piping Se...

Page 189: ...sion 2 Turning the TDLS8000 off Turn the TDLS8000 off 3 Removing the TDLS8000 from the process a Stopping the purge gas Stop the nitrogen gas or instrumental air for process window purging and analyze...

Page 190: ...ave been completely removed and then remove the TDLS8000 The method to remove the LU and SCU is the same Remove them one at a time If a YH8000 is installed remove the entire YH8000 with its mounting b...

Page 191: ...the mounting process insert the quick connector into the screw area and rotate the LU or SCU clockwise While holding the LU or SCU perpendicular to the mounting surface tighten the four screws includ...

Page 192: ...pressure no more than 0 02 MPa 6 Turning the power on Turn the power on Check that the TDLS8000 starts normally 9 3 3 Performing Calibration and Offline Validation Refer to sections 9 4 9 5 and 9 6 a...

Page 193: ...e following cables Cable between the LU and SCU Power cable Valve drive cable when necessary AI AO DO DI cable when necessary For details on wiring see 3 2 Wiring c Piping Refer to 3 4 Piping and conn...

Page 194: ...gas concentration reading will be recorded The expected value for the check gas is calculated from the known parameters The expected value and the actual value are compared and validated pass or fail...

Page 195: ...e execution see 9 8 5Consecutive Automatic Execution l Offline validation check gas and two types of process gas Offline validation check gas is connected The remaining stream is used to switch betwee...

Page 196: ...process optical path length for when Offval1 OPL mode is set to Fixed 1 Process parameter Uses the process parameter value Fixed value Set to a fixed value l Valve Parameter name HART Description Off...

Page 197: ...f concentration is displayed on HART and the concentration trend on the YH8000 Check that the concentration is stable and proceed to the next screen 5 Ending validation The TDLS8000 will exit from val...

Page 198: ...ncentration to stabilize Screen operation Proceed to the next step Screen operation Touch Execute Offline validation 2 end Validation result Normal output Time Figure 9 13 Valve and AO DO output for m...

Page 199: ...btained Wait at least 1 hour after turning on the power before performing calibration 9 5 1 Preparation Follow the instructions in 9 3 Mounting on a Calibration Cell The piping method is describe belo...

Page 200: ...ro cal YH8000 Execution Calibration Manual Zero Calibration 1 Starting zero calibration On HART or YH8000 open the above menu and start zero calibration First a message asking you to execute zero cali...

Page 201: ...ion and the timing when the AO DO output switches to Cal Val mode are shown below In Cal Val mode it is possible to hold the AO output or specify other settings For the AO DO output settings during Ca...

Page 202: ...after turning on the power before performing calibration Correct measurements may not be obtained if span calibration is performed when the reading is not stable 9 6 1 Preparation Follow the instruct...

Page 203: ...Detailed setup Calibration Span calibration YH8000 Configuration Calibration Span Calibration The setup parameters required to manually execute span calibration are indicated for each of the above sub...

Page 204: ...s will be automatically controlled will appear 1 In this case you do not need to manually control the valves during span calibration 2 Purging with span calibration gas An instruction to purge the cal...

Page 205: ...n screen If automatic valve control is enabled there is no need for the operator to switch the valves manually Operator HART HMI screen Valve1 Valve2 AO DO mode Screen operation Start span calibration...

Page 206: ...t a preset time or at preset time intervals Yet another method is semi automatic calibration and validation which are executed in response to a start instruction from the YH8000 HART digital input or...

Page 207: ...rge time of online validation 1 check gas This corresponds to the validation time Onval1 nml purg time Normal gas Purge time Enters the normal purge gas purge time for process measurement This corresp...

Page 208: ...discarded Such incidents are recorded in the alarm history Since automatic calibration and validation are executed at the specified time cycle there is no manual operation to start it Here a semi aut...

Page 209: ...rging the check gas process purge The stream is automatically switched and the validation cell is purged with normal process purge gas to discharge the check gas The purge time is the time specified b...

Page 210: ...mi Auto Online Validation 1 Tap Start to begin 2 Purging with the check gas When validation starts the stream is automatically switched and the validation cell is purged with check gas The purge time...

Page 211: ...on menu 9 8 4 Aborting the Stabilization Wait Time for Automatic or Semi automatic Execution The stabilization wait time during which process purging takes place in an automatic or semi automatic exec...

Page 212: ...low 1 Purging with span calibration gas When you execute semi automatic span calibration span calibration gas purging begins Note that touching ABORT at this point will abort the span calibration 2 Pu...

Page 213: ...onnect the piping so that both automatic calibration and validation can be executed Configuration Configure the automatic calibration and validation settings Automatic execution configuration Refer to...

Page 214: ...section 9 4 2 for validation 1 and 2 Automatic execution configuration Configure from the following menu as necessary HART Detailed setup Validation Offline validation 1 2 YH8000 Configuration Valida...

Page 215: ...sure or temperature the pressure or temperature during calibration is calculated based on the backup function For example if the pressure s Backup mode is set to Back value and Backup set value is set...

Page 216: ...event shown in Table 9 1 occurs it is recorded as a message Menu path HART Diagnosis Service Logbook Read alarm message record YH8000 Log Book Alarm History The information displayed in the alarm hist...

Page 217: ...lt Firmware Loaded Default firmware was loaded 77 Default HART config loaded Default ROM values for HART parameters were loaded 78 Reset by External Operation Restarted by an external instruction 79 R...

Page 218: ...ns of the displayed fault names may differ Depending on the alarm a sub number may also be displayed This number is used by Yokogawa service representatives for troubleshooting purposes NOTE A fault t...

Page 219: ...Failure FPGA failure Contact your Yokogawa service representative 1 64 Program Error Internal error occurred Contact your Yokogawa service representative 1 1 Cannot be cleared using Clear Latched Alar...

Page 220: ...the low limit alarm threshold value For details see 5 3 6 Setting Process Alarms 9 Conc Gas2 High The component 2 gas concentration is greater than the high limit Check the component 2 gas concentrati...

Page 221: ...manually clear the alarm without re executing validation Menu path HART Diagnosis Service Validation Clear val alarms YH8000 Execution Validation Clear Validation Alarm 2 For calibration alarms you ca...

Page 222: ...he like causing the process flange or nozzle to be misaligned If optical axis readjustment is necessary do so by referring to 3 3 Optical Axis Adjustment Laser unit LU Measured gas Sensor control unit...

Page 223: ...removed the alignment flange readjust the optical axis according to 3 3 Optical Axis Adjustment If the transmission does not improve even when deposits are removed other factors may be causing the pro...

Page 224: ...to replace a process window prepare the relevant parts in Table 10 1 Table 10 1 Replacement parts No Parts no Parts name Purpose Quantity 1 K9772RA Process window unit For alignment flanges for X1 X2...

Page 225: ...ss If necessary separate it completely from the process such as by using a process isolation valve 5 Check the stained area of the process window and remove the relevant process window 6 Loosen the fo...

Page 226: ...e it completely from the process such as by using a process isolation valve 5 Remove the alignment flange 6 Check the stained area of the process window of the process isolation flange and remove the...

Page 227: ...ll be discharged Never remove a process window while the process is running as it is extremely dangerous CAUTION Be careful in handling the process window as it is made of optical glass 1 Turn the pow...

Page 228: ...Hole with a hexagonal hole M10x4 Flow cell alignment flange Hole with a hexagonal hole M4x4 O ring O ring for flow cell O ring Process window Figure 10 7 Replacing the process window and O ring of a...

Page 229: ...ith the cap 3 Check that the rating of the new fuse is correct place it in the fuse cap and insert the cap in the holder Using a flat blade screwdriver turn the cap 90 degrees clockwise while pressing...

Page 230: ...cted while performing manual calibration or validation from HART or YH8000 take the following corrective action l HART See 7 5 3 Aborting Calibration and Validation l YH8000 1 Reconnect 2 Tap to enter...

Page 231: ...Blank Page...

Page 232: ...11 1 Communication Specifications The TDLS8000 can be used as a Modbus slave device Modbus communication is possible by connecting to a master device via Ethernet cable Communication standard Etherne...

Page 233: ...n R Input relay 1XXXX Status Register R Input register 3XXXX Measured value W Hold register 4XXXX Valve control temperature pressure input 1 XXXX 0001 to 9999 11 1 2 Slave Response Function and subseq...

Page 234: ...an automatic zero calibration Automatic span calibration execution 00002 Remotely execute an automatic span calibration Automatic offline validation 1 execution 00004 Remotely execute automatic offlin...

Page 235: ...n set to 1 Measurement update notification 10015 Set to 1 after measurement is updated Reading this address resets the value to 0 1 Alarm update 10016 Set to 1 when a new alarm occurs or when an alarm...

Page 236: ...ure high AL 21 10121 Warning AI Ch2 temperature low AL 22 10122 Warning AI Ch2 temperature high AL 23 10123 Warning External alarm AL 24 10124 Warning Clock adjustment required AL 25 10125 Warning Set...

Page 237: ...ting is possible even when maintenance is in progress Time setting year 40201 RTC setting date time year based on 2000 2015 is expressed as 15 2 3 Time setting month 40202 RTC setting date time month...

Page 238: ...calibration validation execution state Value Calibration state 0 Not in progress 1 Zero calibration 2 Span calibration 5 Offline validation 6 Online validation Active alarm state value 30035 to 30038...

Page 239: ...Blank Page...

Page 240: ...crimp on terminals Heat shrink tubes Inner diameter 6 mm length approx 110 mm 2 pcs Inner diameter 16 mm length approx 50 mm 2 pcs Heating gun for shrinking heat shrink tubes l Cable specifications M...

Page 241: ...nd wire of each twisted pair Removing the metallic shield foil from each twisted pair and the orange wire 4 Bundle the ground wire of each twisted pair four pairs and the universal ground wire togethe...

Page 242: ...res Outer covering Attach a round crimp on terminal to the ground wires Attach a round crimp on terminal to the end of the ground wires 7 Strip about 7 mm of covering from the ends of each twisted pai...

Page 243: ...Blank Page...

Page 244: ...tion The end with the screw section of the cable gland is the connector end To maintain the TDLS8000 performance and functionality be sure to use the optional dedicated cable l Required components and...

Page 245: ...ough the communication connector case Pass the wires through the case Case Cover Body Passing the wires through the communication connector case 2 Insert the wires two pairs orange white and green whi...

Page 246: ...the protruding parts of the connector Be careful not to crush the protruding parts Crimping the cover to the connector body 5 After the cover has been crimped completely into the connector body view...

Page 247: ...he metal latch is engaged to the case Placing the case over the connector body 7 Insert the connector latch into the metal protruding parts of the connector body Make sure the metallic protruding part...

Page 248: ...u FieldMate Further the labeling of some parameters is different as follows Dynamic variable label names such as PV and SV are replaced with assigned item names e g Concentration 1 PV Loop current is...

Page 249: ...cal alarms Abort calibration Validation Manual Manual offline val 1 Manual offline val 2 Manual online val 1 Manual online val 2 Semi auto Semi auto offline val 1 Semi auto offline val 2 Semi auto off...

Page 250: ...l View of HART DD App 3 3 IM 11Y01D01 01EN 1st 2nd 3rd 4th 5th Item Basic setup Tag Long tag PV range PV is PV LRV PV URV PV unit SV range SV is SV LRV SV URV SV unit Assign TV QV TV is QV is 3rd Edit...

Page 251: ...nt hld level Warm up hold AO2 w up hld mode AO2 w up hld level Trim AO 2 SV Analog input AI 1 Pressure Pres val at 4mA Pres val at 20mA Trim AI 1 Pres AI 2 Temperature Temp val at 4mA Temp val at 20mA...

Page 252: ...time Z S cal day cycle Z S cal hour cycle Validation Offline validation 1 Parameter Offval1 gas type Set offval1 gas type Offval1 gas conc Offval1 pres mode Offval1 pres fix val Offval1 temp mode Off...

Page 253: ...mp fix val Onval2 act amb ofst Onval2 pres fix val Onval2 OPL fix val Valve control Onval2 gas purg time Onval2 nml purg time Onval2 auto vlv man Auto time Onval2 time initiate Onval2 init date Onval2...

Page 254: ...al Temperature Temp mode Temp fix mode val Temp active type Temp backup mode Temp backup set val Temp act amb ofst Non process param No prcs OPL No prcs pres No prcs temp No prcs temp mode No prcs tem...

Page 255: ...lt Valve 1 Valve 2 I O assignment PV is SV is DI 1 mode DI 2 mode DO 1 output item System info Long tag IP address Subnet mask Default gateway Factory info Model name Analyzer SN Laser module SN SI un...

Page 256: ...on Gas1 Restore Span Calibration data Gas1 Gas2 Restore Span Calibration data Gas2 Clear Calibration Alarm Clear Calibration Alarm Validation Manual Offline Validation 1 Offline Validation 1 Offline V...

Page 257: ...ion Execute A1 2 Calibration Digital Output DO 1 DO Output item Output delay DO 2 Fault Output delay Digital Input DI 1 Mode Filter time DI 2 Mode Filter time Valve Control Valve Usage Current Stream...

Page 258: ...Validation gas Purge time Process gas Purge time Auto Valve for Manual Val Auto Time Time Initiate Initial time Cycle day Cycle hour Offline Validation 2 Parameters Gas type Concentration Pressure Fix...

Page 259: ...ghtness Communication TCP IP IPAddress Subnet Mask Default Gateway HART HARTAddress Loop Current Mode Configuration Initialization Setting data Calibration data for AO and AI Zero Span Calibration dat...

Page 260: ...n Change IP Input Analyzer IP manually Select Analyzer by Auto search Connect Disconnect Display Setting Home Style Meter Type Meter range Analyzer 1 Gas1 Min Gas1 Max Gas2 Min Gas2 Max Analyzer 2 Gas...

Page 261: ...Blank Page...

Page 262: ...in order to reduce the influence of disturbance existent in the measurement process Even if the average number is increased measured values and analog output are updated according to the analysis per...

Page 263: ...Average time Measured value and analog output updating Time You can view the analysis period from the following menu HART Review Factory info Analysis period YH8000 System Information Analysis Period...

Page 264: ...150 3B 316LSS flange Unit mm 5 8 inch 11 UNC 1 1 2 inch schedule 40 Hastelloy C276 Figure 1 Example of Insertion tubes For high dust concentration applications please consult with Yokogawa If it is d...

Page 265: ...ulation 45 to 50 C outer temperature 65 C inner temperature 150 C 40 45 C ANSI Class 150 3B flange ANSI Class 150 4 B flange 1610 1000 Unit mm valve Alignment Flange LU SCU Laser module area Online Va...

Page 266: ...y accuracy the TDLS8000 is considered to have malfunctioned Measured gas Safety accuracy O2 0 2 O2 or 15 of reading whichever is greater CO ppm 50 ppm CO or 15 of reading whichever is greater CO CH4 C...

Page 267: ...shown below Temperature transmitter YOGOGAWAYTA series Pressure transmitter YOKOGAWA EJX and EJA series l Setting required parameters To maintain the appropriate level of safety set the following par...

Page 268: ...ss and restore normal operation l Repair and replacement To repair the TDLS8000 while the process is online bypass the TDLS8000 You must perform the bypass procedure correctly If a fault is detected p...

Page 269: ...the nominal operation and under single fault condition Verification Compliance and confirmation The demonstration for each phase of the life cycle that the output deliverables of the phase meet the ob...

Page 270: ...nal wiring maintenance and repair A failure to abide by these restrictions could make the instrument a hazard to operate WARNING Tag plate which is provided as an option of TDLS8000 or YH8000 shall be...

Page 271: ...The equipment must only be used in an area of not more than pollution degree 2 as defined in IEC 60664 1 Mounting orientation of TDLS8000 is within 30 degrees relative to the horizontal direction When...

Page 272: ...or Control Unit Power Supply TDLS8000 Tunable Diode Laser Spectrometer Laser Unit Control Equipment Hazardous Classified Location Class I Division 2 Groups A B C D Class I Zone 2 Group IIC Temperature...

Page 273: ...to the user s manual 4 Screws of the field wiring terminals must be tightened with specified torque values as follows Sensor Control Unit 0 5 to 0 6 Nm Laser Unit 0 4 to 0 5 Nm 5 Field wiring for ethe...

Page 274: ...of product Take care not to generate mechanical sparking when access to the instrument and peripheral devices in hazardous locations 5 Maintenance and Repair WARNING The instrument modification or pa...

Page 275: ...1 Ratings Ex nA nC IIC T5 Class II III Division 1 Groups E F G Enclosure Type 4X IP66 Specific condition of use Precautions shall be taken to minimize the risk from electrostatic discharge or propagat...

Page 276: ...a of not more than pollution degree 2 as defined in IEC 60664 1 Mounting orientation of TDLS8000 is within 30 degrees relative to the horizontal direction When the cable glands and or adapters are use...

Page 277: ...ch as rubbing with a dry cloth on coating face of product Take care not to generate mechanical sparking when access to the instrument and peripheral devices in hazardous locations 5 Maintenance and Re...

Page 278: ...inted parts of the enclosure In case of the enclosure of TDLS8000 with paint layers if it is mounted in an area where the use of category 2D equipment is required it shall be installed in such a way t...

Page 279: ...s shall be confirmed according to the user s manual Screws of the field wiring terminals must be tightened with specified torque values as follows Sensor Control Unit 0 5 to 0 6 Nm Laser Unit 0 4 to 0...

Page 280: ...other unprofessional personnel The installation must be in accordance with IEC 60079 14 and relevant local codes The equipment must only be used in an area of not more than pollution degree 2 as defi...

Page 281: ...pening the cover the enclosure should be dry and clean to prevent from ingress water or dust l TDLS8000 D1 FM Approval for US 1 Technical data Applicable standards Class 3600 2011 Class 3615 2006 Clas...

Page 282: ...1 AEx d IIC T5 ZN 21 AEx tb IIIC T100 C TYPE 4X IP66 Main Name Plate Sensor Control Unit side Sub Name Plate Laser Unit side 3 Installation The installation of the equipment should be carried out by t...

Page 283: ...lowed M Location of the marking 3rd Edition Jun 10 2016 00 Screw size Marking ISO M20x1 5 female M25x1 5 female M ANSI 1 2 NPT Female 3 4 NPT female N Note This type is only NPT thread available 4 Ope...

Page 284: ...s CAN CSA C22 2 No 04 04 R2013 CAN CSA C22 2 No 0 5 1982 R2012 C22 2 No 25 1966 R2014 C22 2 No 94 2 15 CAN CSA C22 2 No 60079 0 11 CAN CSA C22 2 No 60079 1 11 CAN CSA C22 2 No 60079 31 12 CAN CSA C22...

Page 285: ...6 DUAL SEAL Main Name Plate Sensor Control Unit side Sub Name Plate Laser Unit side 3 Installation The installation of the equipment should be carried out by the engineers or other professional person...

Page 286: ...dition Jun 10 2016 00 Screw size Marking ISO M20x1 5 female M25x1 5 female M ANSI 1 2 NPT Female 3 4 NPT female N Note This type is only NPT thread available 4 Operation Note a warning label worded as...

Page 287: ...7 EN 60079 28 2015 EN 60079 31 2014 Ratings II 2 1 G Ex d op is T6 Ga IIC T5 Gb II 2 D Ex tb IIIC T100 C Db Enclosure IP65 Ambient temperature 20 to 55 C Specific condition of use Flamepath joints are...

Page 288: ...installation requirement Cable glands adapters and or blanking element with a suitable IP rating shall be of Ex d IIC Ex tb IIIC certified by ATEX and shall be installed so as to maintain the specific...

Page 289: ...the each enclosure using nitrogen for at least 60 minutes at 10 kPa before turning on the power to prevent from pressurizing internal gas by purge gas After stoppage of purge gas explosive gas may be...

Page 290: ...area where the use of EPL Db equipment is required it shall be installed in such a way that the risk from electrostatic discharges and propagating brush discharges caused by rapid flow of dust is avoi...

Page 291: ...PL Db equipment is required it shall be installed in such a way that the risk from electrostatic discharges and propagating burst discharges caused by rapid flow of dust is avoided A mark indicating t...

Page 292: ...SA 60079 0 2013 ANSI ISA 60079 11 2014 ANSI ISA 60079 15 2012 ANSI IEC 60529 2004 R2011 Ratings Nonincendive for Class I Division 2 Groups A B C D T5 Class I Zone 2 AEx nA ic IIC T5 Enclosure Type 4X...

Page 293: ...IP54 is required as ingress protection the cable gland and or adapters should be meet the requirement The thread type of the cable entries shall be confirmed according to the user s manual Screws of t...

Page 294: ...000 HMI UNIT TDLS8000 Tunable Diode Laser Spectrometer Sensor Control Unit Power Supply TDLS8000 Tunable Diode Laser Spectrometer Laser Unit Control Equipment Hazardous Classified Location Class I Div...

Page 295: ...be in accordance with the National Electric Code NFPA 70 and relevant local codes 3 The thread type of the cable entries must be confirmed according to the user s manual 4 Screws of the field wiring...

Page 296: ...of product Take care not to generate mechanical sparking when access to the instrument and peripheral devices in hazardous locations 5 Maintenance and Repair WARNING The instrument modification or pa...

Page 297: ...dition of use Precautions shall be taken to minimize the risk from electrostatic discharge of painted parts and non metallic parts of the enclosure 2 Name Plate MODEL Specified model code SUFFIX Speci...

Page 298: ...m Field wiring for ethernet communication must be in accordance with IEEE 802 3 so as to avoid overvoltage of 119 V WARNING AVERTISSEMENT DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT POTENT...

Page 299: ...th EN 60079 14 and relevant local codes The equipment must only be used in an area of not more than pollution degree 2 as defined in IEC 60664 1 When the cable glands and or adapters are used they mus...

Page 300: ...cific condition of use Precautions shall be taken to minimize the risk from electrostatic discharge of painted parts and non metallic parts of the enclosure 2 Installation The installation of the equi...

Page 301: ...explosion hazard Avoid any actions that cause the generation of electrostatic charge such as rubbing with a dry cloth on coating face of product Take care not to generate mechanical sparking when acc...

Page 302: ...ey K9772ND 1 Alignment Flange Assy for D5 6 K9771JR 1 Captive Screw K9772NE 1 Alignment Flange Assy for D8 7 K9771JS 1 Screw 3pcs Set K9772NF 1 Alignment Flange Assy for J5 8 K9772TJ 1 O ring K9772NG...

Page 303: ......

Page 304: ...Process Window Assy for K9772XA K9772XB K9772RB 1 Process Window Assy for K9772XC K9772RC 1 Process Window Assy for K9772XD K9772RD 1 Process Window Assy for K9772XE K9772RE 1 Process Window Assy for...

Page 305: ......

Page 306: ...015 YK 2nd Edition Oct 2015 YK 4 5 1 2 3 6 Item Part No Qty Description 1 K9774CR 4 Screw 2 Y9500WU 4 Washer 3 Y9102XA 4 O ring for screw 4 A1633EF 1 Fuse 5 A3433JQ 1 Power connector 6 A1633JZ 1 RJ45...

Page 307: ......

Page 308: ...sy for Sapphire window type 13 K9775EC 1 Sapphire Window Assy for Sapphire window type 14 K9775ED 1 Sapphire Window Assy for Sapphire window type 15 K9775EE 1 Sapphire Window Assy for Sapphire window...

Page 309: ......

Page 310: ...K9775EB 1 Sapphire Window Assy for HH K9775EC 1 Sapphire Window Assy for NH K9775ED 1 Sapphire Window Assy for H3 K9775EE 1 Sapphire Window Assy for CC K9775EG 1 Sapphire Window Assy for C2 K9775EH 1...

Page 311: ......

Page 312: ...s addition etc pages 5 1 5 2 7 5 9 9 9 34 9 36 9 43 11 4 App 3 2 App 3 5 App 3 6 Correction specifications change etc pages 2 1 to 2 12 2 17 2 18 3 29 3 34 9 18 9 19 Appendix 8 CMPL 11Y01D01 01EN CMPL...

Page 313: ...Blank Page...

Page 314: ...rk should correspond to the backup function as below When backup operation starts the system starts restoring data When backup function stops Modbus is off First pressure value is input via Modbus net...

Page 315: ...f power voltage in order to provide sufficient power to the laser unit If the cable length is between 40 to 50m the voltage is greater than 22 V If the cable length is between 50 to 60m the voltage is...

Page 316: ...mental information is applied to those parts Part number K9775WD K9775WE K9775WF K9775WG l Required components and tools parts number K9775WD K9775WE K9775WF K9775WG Wire cutter Wire stripper Round cr...

Page 317: ...e and apply heat treatment Attach a round crimp on terminal to the end of the shield cable Apply heat treatment to the cover stripped part of cables as well Outer covering Cover with heat shrink tube...

Page 318: ...fessional personnel Installation use and maintenance of the product should comply with the manual and following standards GB 3836 13 2013 Explosive atmospheres Part 13 Equipment repair overhaul and re...

Page 319: ...th on coating face of product Take care not to generate mechanical sparking when access to the instrument and peripheral devices in hazardous locations 4 Maintenance and Repair WARNING The instrument...

Page 320: ...also meet the ingress protection requirement of IP54 or more If YH8000 is installed in where more than IP54 is required as ingress protection the cable gland and or adapters should be meet the require...

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