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D292144.9.fm

System Alarm Messages

Chapter 6: Troubleshooting

6-11

Low Cover Tape System Alarm

The

Low Cover Tape

sensor is located on the

Cover Tape Arm

. It

detects when the cover tape supply on the

Cover Tape Reel

below a preset minimum.

If an operator attempts to start a job when the cover tape level is below the sensor, operation will
not begin. Instead a beep will sound and a

Low Cover Warning

message will appear on the HMI.

The operator can either resolve the warning by loading a full reel of cover tape or ignore the
warning and push

START

again to continue with the current level of cover tape.

Summary of Contents for TM-500

Page 1: ...ide Original Instructions CE Certified ISO 9001 2008 Certified V TEK Incorporated P 507 387 2039 751 Summit Avenue F 507 387 2257 Mankato Minnesota 56001 service vtekusa com USA www vtekusa com User s...

Page 2: ...European Representative QNET BV Hommerterweg 286 6436 AM Amstenrade The Netherlands...

Page 3: ...machinery Safety Related Parts of Control Systems Part 1 General Principals for Design EN ISO 13732 1 2008 Safety of machinery Ergonomics of the thermal environment Methods for the assessment of human...

Page 4: ...Introduction Contents Introduction ii Theory of Operation iii Machine Details iv Intended Use v Operator Requirements vii Safety Features ix Safety Warning Labels xii Contact Information xiii...

Page 5: ...put to Tape or Tray Reject to Tray or Bin Ability to rotate components 90 or 180 Innovative universal adjustable heat and PSA sealer User friendly safety enclosure provides easy access with minimal do...

Page 6: ...arts that fail Vision Electrical Testing are placed in a reject bin or returned to tray depending on the input option selected Parts that pass or bypass 3D Vision Electrical Testing are placed in carr...

Page 7: ...t Width 44 65 with Monitor Arm fully extended Depth 70 Working area 6 x 6 36 square feet Weight Approximately 1 200 lb 545 Kg Power Requirements Air consumption Mainframe 6 SCFM at 85 PSI Electrical 2...

Page 8: ...th feed holes that are pitched at 4 mm Tapes must operate in a temperature range from 120 160 Cel sius with a pressure range from 40 60 psi and dwell time between 250 400 milliseconds The TM 500 can a...

Page 9: ...ted on a level floor to prevent toppling When positioned for operation the four legs should be lowered and adjusted so the machine is level and immobile to ensure safe and stable operation The TM 500...

Page 10: ...n when loading operating or maintaining the TM 500 Caution Users should always wear protective eye wear when loading oper ating or maintaining the TM 500 Safe operation of the TM 500 does not require...

Page 11: ...be operated while under the influence of alcohol or drugs V TEK Incorporated takes no responsibility for the safety of TM 500 if it is used for any purpose other than the intended purpose as specifie...

Page 12: ...cy stop control circuit removes electrical power to all motors moving parts heat sources pneumatics and energy storing devices This includes the stepper motor drive stepper motors the servo motor driv...

Page 13: ...hine at any time a System Alarm occurs A description of the System Alarm and suggestions for resolving it will appear on the HMI Main Screen Lockout Tagout The Main Switch can be turned ON and OFF by...

Page 14: ...ber The combination of a solid green light and a solid amber light indicate the machine is at the end of a job and is in the process of creating a leader Red Amber The combination of a blinking red li...

Page 15: ...ower to the machine before removing panels or enclosures with this warning label Temperature Hazards Indicates a hot surface Use care when working near these surfaces and allow them to cool before per...

Page 16: ...ervice vtekusa com website http www vtekusa com For customer service please refer to the Customer Service Contact Sheet at the back of this manual European representative QNET BV Hommerterweg 286 6436...

Page 17: ...Contact Information D292144 2 fm xiv...

Page 18: ...the TM 500 1 4 Assembling the TM 500 1 5 Installing Modules 1 10 Installing the Dual Tray Feeder 1 10 Installing the UltraVim 2D 3D Vision Systems 1 12 Chapter 2 TM 500 Overview 2 1 Front View 2 2 Ri...

Page 19: ...the System 4 4 Input Output Test Options 4 7 Tray Setup 4 8 Taper Setup 4 14 Loading Tape 4 15 Heat Sealer Setup 4 20 PSA Sealer Setup 4 23 Leader Trailer 4 25 Setup Vision Test Optional 4 26 Nozzle...

Page 20: ...or 6 21 Adjusting the Empty Pocket Detector 6 23 Testing Seal Strength 6 24 Chapter 7 Maintenance 7 1 Safe Maintenance Steps 7 2 Maintenance 7 3 Routine Maintenance Schedule 7 3 General Maintenance In...

Page 21: ...Table of Contents D292144 3a fm...

Page 22: ...Assembly Installation Contents Preparing the Work Area 1 2 Unpacking the TM 500 1 4 Assembling the TM 500 1 5 Installing Modules 1 10 Installing the Dual Tray Feeder 1 10 Installing 2D 3D Vision Syst...

Page 23: ...ne which needs to be placed on a flat stable surface in a well lit area It requires a minimum work area of 7 high x 13 5 wide x 9 deep 2 2m x 4 1m x 2 7m to provide sufficient space for the assembled...

Page 24: ...hen working in front of the TM 500 Be aware of Takeup Arm and Carrier Arm positions to avoid tripping Power Requirements The TM 500 will also require access to a 85 110 PSI air pressure system and a 2...

Page 25: ...use and Keyboard and various Input Mod ule options are individually bubble wrapped and packed around the base machine The packaged machine will appear similar to the photo on the right The TM 500 crat...

Page 26: ...ping from each part 2 Remove the TM 500 from the Crate a Unfasten the two straps that anchor the base machine to the crate The base machine weighs approximately 1 200 pounds 545 kg and is mounted with...

Page 27: ...n earlier in this chapter for details d Using the adjustable wrench lower the TM 500 legs until they are extended below the plane of the wheels so the wheels are once again immobilized Use a level to...

Page 28: ...Tape Arm b Use an 8 mm hex wrench to connect the Car rier Tape Arm to the front right corner of the machine c Open the lower front enclosure and locate the Low Carrier Tape Sensor wire Cut the zip ti...

Page 29: ...l Testing Module was un installed for shipping follow the module installation instructions at the end of this section to install 9 Connect the Air Supply a Attach the air supply line to the air regula...

Page 30: ...included in the manufacture of the TM 500 at V TEK The TM 500 is fully tested before shipping No further grounding or testing is required during re assembly and installation The TM 500 is ready to pow...

Page 31: ...te The Dual Tray Feeder module pictured lying on its side above weighs 30 pounds 13 6 kg It can lifted by one person by grasping the bottom of the module with both hands 1 Place the Dual Tray Feeder m...

Page 32: ...m hex wrench to screw the 2 shoulder bolts which are included through the base of the Tray Feeder and into the TM 500 baseplate attaching the module securely to the machine 4 Attach the two Tray Feede...

Page 33: ...2D 3D Vision Systems Vision installation may only be performed by qualified V TEK Service personnel Keyence 2D Vision 2D over Tape shown above UltraVim 2D Vision 2D over Tape shown above Upward 2D Ins...

Page 34: ...s Front View 2 2 Right Side View 2 3 Left Side View 2 4 Back View 2 5 Ionizing Fan 2 6 Enclosure Interior 2 7 Controls Connections Labeling 2 8 The Taping Module 2 10 Pick Place Assembly 2 12 Dual Tra...

Page 35: ...ol Buttons I Computer Monitor HMI C Cover Tape Arm J Monitor Arm Keyboard Tray D Ionizing Fan K Carrier Tape Arm E Dual Tray Feeder L Taper Output Module F Carrier Tape Arm M Tower Light G Emergency S...

Page 36: ...M 500 Overview 2 3 Right Side View A Tower Light F Cover Tape Arm B Main Power Switch G Keyboard Tray C Pick Place Head Assembly H Air Pressure Regulator D Carrier Tape Arm I Taper Output Module E Tak...

Page 37: ...ft Side View D292144 5 fm Left Side View A Tower Light F Taper B 2D Camera G Takeup Arm C Cover Tape Arm H Carrier Tape Arm D Pick Place Head Assembly I Monitor HMI E Dual Tray Input Module J Keyboard...

Page 38: ...r 2 TM 500 Overview 2 5 Back View A Pick Place Head Assembly E Dual Tray Input Module B Pick Place Head Bridge F Air Pressure Regulator C Taper Output Module G Computer Monitor HMI D Emergency Stops H...

Page 39: ...unted to the top of the TM 500 Enclosure directly above the Pick Place Bridge See the manufacturer s instructions for details NOTE The air regulator for the Ionizing Fan is located inside the back low...

Page 40: ...t is pictured on this page The photo above shows the front sec tion of the cabinet Note Before opening the lower front right door the Input Carrier Tape Reel must be removed from the Carrier Arm befor...

Page 41: ...ted on the right side of the machine on the top right side of the sheet metal enclosure Emergency Stop Switch The TM 500 s three Emergency Stop Switches are located on the front and back of the machin...

Page 42: ...used to connect the Bowl Input Module A Power Connection B Pneumatic Connection C Data Connection There are two connectors located on the baseplate underneath the Pick Head Bridge These are used to c...

Page 43: ...ake up Reel C Cover Tape Reel D Sealer E Idler Wheel F Tape Cutter G Drive Sprocket H Sealer Shoe Temperature Controls I Seal Pressure Control Gauge J 2D Camera optional K Taper Track L Tape Guides M...

Page 44: ...osition Lock F Outer Seal Position Adjuster B Inner Seal Position Adjuster G Cover Tape Guide Width Thumb Screw C PSA Seal Rollers H Cover Tape Guide Width Inner Adjuster D PSA Seal Pressure Adjustmen...

Page 45: ...uide Pick Place Assembly D292144 5 fm Pick Place Assembly Pick Place Head A Nozzle B Nozzle Vacuum Sensor C Nozzle Vacuum Filter Pick Place Controls A Blow off Air Pressure Gauge Control B Nozzle Vacu...

Page 46: ...utput Module Chapter 2 TM 500 Overview 2 13 Dual Tray Feeder Input Output Module A Tray 2 Configure as Input Input Output or Reject B Tray 1 Configure as Input or Input Output C Stationary Tray Clamps...

Page 47: ...2 14 TM 500 User s Guide Dual Tray Feeder Input Output Module D292144 5 fm...

Page 48: ...3 5 Menus 3 6 File Menu 3 6 User Menu 3 6 System Menu 3 8 End Of Job Reporting 3 10 Bar Code Settings 3 11 Home All Motors 3 13 Accessibility 3 14 The Setup Screens 3 16 Run Setup Tab 3 17 Head Setup...

Page 49: ...ns on how to run a job The user interacts with the TM 500 through a Human Machine Interface HMI which runs on a Windows PC The TM 500 HMI features a touch screen Touching it has the same effect as a l...

Page 50: ...In the example on the right the Tray Tab is selected Only the tabs for Job Head Run and the currently installed Input Output and Inspection modules will appear on the tab menu In the example on the r...

Page 51: ...Axis Positions are displayed on the bottom right side of the tab Each tab contains a variety of toggle buttons and open fields A button is active when the letter I for In appears A button is inactive...

Page 52: ...n opens the Run Screen This screen allows the user to open setups reset or run a job Job Statistics can also be viewed through this screen Pressing the SETTINGS button opens the Settings Screen The Se...

Page 53: ...settings Exit Exit out of the TM 500 HMI User Menu The User Menu allows the user to Login Log Off and Change Passwords for the Admin and Super User access levels Login There are three access levels S...

Page 54: ...word Change Screen is the Super User level which is shown on the right To change from the Super User Password Change Screen to the Admin Password Change Screen press Control Alt A To change back from...

Page 55: ...isabled by the Super User for User Mode or Admin Mode Selecting Job from the System Menu allows the user to reset the current job view Job Statistics and configure end of job options Job Reset resets...

Page 56: ...and 2D Module Inspection are installed REPORT OPTIONS Job Statistics data can be saved by pressing the Save icon under Report Options or by printing to PDF A graphic image of the file can also be prin...

Page 57: ...the logo are automatically saved for future reports Press the Settings icon to open the Systems Options screen The System Options screen has two tabs End of Job Reporting and Bar Code Settings End Of...

Page 58: ...ox A Lot Number name uses the unique lot number from the job A Part Number and Lot Number name uses both numbers to create a file name Note To prevent overwriting saved reports the system will automat...

Page 59: ...ecked nothing in that row will print For example in the label in the image above if the check box in the third row is unchecked everything will print except Group ID 040381 721 77 and their rectangula...

Page 60: ...ll Motors System Home All Motors allows the user to home the motors Homing motors should be done once following every system power up When Home All Motors is selected the Hom ing Status window will ap...

Page 61: ...select User Mode Admin Mode or Advanced settings for configuration In the example above User Mode is being configured The tab menu at the top of the System Accessibility window allows the Super User...

Page 62: ...t the User access level The Advanced tab allows the Super User to enable Auto Logoff and set Logoff Time in minutes Auto Logoff automatically returns the HMI to User Mode after a defined period of tim...

Page 63: ...below Run Tab Bar When Run is selected the Tab Bar changes to include a Setup Tab and tabs for any 2D or 3D inspection modules that are installed if any In the example on the right only the 3D Camera...

Page 64: ...above 3 Tab Buttons The Tab buttons are displayed on the left side of the Run Tab screen They determine what is displayed in Section 4 of the Run Tab When Setup is selected as it is on the right the c...

Page 65: ...e appear The Control buttons open up setup screens for the Job the Pick Head and installed Input Output Inspection and Test Modules A blue border around a button indicates that it is the currently sel...

Page 66: ...D292144 6 fm The Setup Screens Chapter 3 Human Machine Interface 3 19 The following tabs only appear in the Run Screen when the module associated with that tab is installed Run 2D Tape Tab...

Page 67: ...om the Input Module Pick Position Z indicates the Z Axis up down pick position This is the position the nozzle will move to when picking a part from the Input Module Pick Dwell Time out is the amount...

Page 68: ...ammed place location Note Pick Position X and Z values can be entered by manually moving the head and nozzle to the desired positions Once the nozzle is positioned drag and drop the Current X and Curr...

Page 69: ...to place a part in the Output Module The Move To Place button moves the pick head to the preset Output Module place position The Place Part button moves the head from its current location and places...

Page 70: ...an be set between 1 100 Pitch is determined by the carrier tape selected Use the Pitch Setting Guide on the taping module to determine the correct pitch Jog Step sets the distance in millimeters the c...

Page 71: ...pre set Leader amount out then run out the Trailer for the next reel The Cutter will automatically cut the tape between the Leader of the first reel and the Trailer of the next reel 3 Sealer Settings...

Page 72: ...than 540mm the system will process 540mm and then prompt the user to cut the tape Once cut the user can press start to finish processing the remaining trailer 5 Sensor Settings The TM 500 is equipped...

Page 73: ...pears at the bottom of the HMI screen The recommended setting for the Carrier Motion Sensor is ON The Empty Pocket Detect button turns the EPD Sensor on and off The EPD Sensor detects when a carrier t...

Page 74: ...rent Y position into the Row One Position field This value may also be entered manu ally by clicking to activate the keypad Tray Speed can be set from 1 100 and reflects the percentage of maximum spee...

Page 75: ...he number of columns in a tray Row Pitch is the distance between tray rows in millimeters This is the measurement between the center of one tray row to the center of the next Column Pitch is the dista...

Page 76: ...e Jog buttons move the nozzle up and down the pick head left and right and the tray in and out The graphic animation on the right illustrates the process Use the Jog buttons to center the nozzle over...

Page 77: ...hat will be picked The graphic animation on the right illustrates the process Press the Question Mark Icon for further information Press the Left Arrow button to return to the previous step Use the Jo...

Page 78: ...nozzle is centered over the tray pockets correctly Press the Move to First Last Pocket to center the nozzle over the first last pocket of the tray Correct Row Pitch or Column Pitch if necessary Press...

Page 79: ...n the Tray Jog Step field The Up Arrow moves the tray toward the head The Down Arrow moves the tray away from the head Note All settings in the right column of the Tray Setup Tab 4 8 below will appear...

Page 80: ...on Clicking the Reject Tray Reset button clears any stored data from the last reject tray that was loaded to ensure the first reject part will be placed in the first pocket of the reject tray 6 Tray T...

Page 81: ...figu ration is done through the Keyence software program The Pockets to Inspect field lists the number of pockets between the place point and the inspection point Include the Inspection pocket but do...

Page 82: ...ob Quantity refers to the number of parts to be run in the job Part Number refers to the part number of the device that is being processed Lot Number refers to the unique lot number assigned to this j...

Page 83: ...3 36 TM 500 User s Guide The Setup Screens D292144 6 fm...

Page 84: ...nput Output Test Options 4 7 Tray Setup 4 8 Taper Setup 4 14 Loading Tape 4 15 Heat Sealer Setup 4 20 PSA Sealer Setup 4 23 Leader Trailer 4 25 Setup Vision Test Optional 4 26 Nozzle Setup 4 43 Setup...

Page 85: ...evel 3 Home the motors Open the System Menu and select Home Motors 4 Setup Input Ensure the correct Input Module is installed connected and turned on Note If a module needs to be installed power off t...

Page 86: ...connected and turned on Adjust HMI Inspection Test settings as needed for current job 7 Setup Nozzle Ensure correct Nozzle size is installed 8 Setup Pick Head Teach Pick Place positions Adjust Nozzle...

Page 87: ...he blue Reset Button on the front of the machine There will be a brief popping sound as the Air Dump Valve releases air to the machine As the TM 500 powers up the inte rior lights will turn on and the...

Page 88: ...automatically open to the Job Tab 4 To configure the HMI settings the user must be logged into the Super User level of the HMI Go to the User Menu and select Login 5 At the password prompt enter the...

Page 89: ...ence begins with the nozzle moving slowly upwards Z Axis movement After about a three second delay the pick head will begin to move slowly to the right towards the taper X Axis movement The homing seq...

Page 90: ...included with all machines Module options are listed below Input Module Options Dual Tray Input Output Ionizing Fan Output Module Options Dual Tray Input Output Note Tray Output is only available with...

Page 91: ...Picking is automatically enabled Continuous Picking allows the Tray Feeder to automatically cycle back to Tray 1 once Tray 2 has been emptied To prepare the Tray Input Output Module for operation load...

Page 92: ...ed in the correct orientation for the job Pull the Spring Loaded Tray Clamps back to slide the trays into position Ensure the tray is placed so that the front lip of the trays is under the Stationary...

Page 93: ...ration and Tray Jog Step as desired 5 Teach Tray Pitch Enter the number of columns and rows in each tray Row Pitch is the distance between tray rows in millimeters Column Pitch is the distance between...

Page 94: ...he doors open to deactivate the motors use the Jog buttons to center the nozzle over the top right pocket in Tray 1 This is Pick Position 1 Origin Note The TM 500 will use the Origin position to autom...

Page 95: ...7 fm Press Teach Position One The position will be learned and the next Pitch Wizard screen will open Move the nozzle to the last pick pocket and center the nozzle on the pocket Press Teach Position...

Page 96: ...Tray Setup Tab will appear greyed out unless the 3D Camera was installed No further configuration is required The Tray Module is now ready to operate Dur ing operation the operator will add and remov...

Page 97: ...nch Wheel 5 Sealer 6 2D Camera System 7 Tape Track 8 Carrier Tape Motion Sensor 9 Tape Guides 10 Tape Jam Sensors Embossed on left Paper on right 11 Seal Pressure Control Gauge 12 Heat Sealer Temperat...

Page 98: ...justed use a strip of the carrier tape as a test to determine if the setting is correct The carrier tape should slide through freely but without excess play back and forth 2 Mount the bulk carrier tap...

Page 99: ...it through the tape guide 6 Press the carrier tape against the base plate to reduce the tension as it is fed into the tape guide If it is still difficult to feed the carrier tape gently widen the trac...

Page 100: ...ed through the sealer Pinching or entrapment may occur if safety precau tions are not observed LOAD COVER TAPE 1 Remove the reel lock mechanism and place a reel of cover tape of the correct width to m...

Page 101: ...slight amount of extra room 4 If the cover tape is PSA attach it to the carrier tape using the adhesive on the underside of the tape If the cover tape is Heat Seal use blue Permacel tape to attach th...

Page 102: ...ke up Tension Control is located on the front right side of the TM 500 by the Carrier Tape Arm Adjust the take up tension to a rate that suits the weight of the parts that are being processed adjustin...

Page 103: ...al shoe should be increased or decreased as needed after running a peel force test 2 Allow the heat sealer to reach its operating temperature before continuing Caution Temperature Hazard Touching the...

Page 104: ...tape It should seal just inside the outside edges of the carrier tape without going off the edges or over the pockets If it is not stop the taper by pressing the Continuous Advance button again The s...

Page 105: ...he test is unacceptable the seal strength can be adjusted Note See Chapter 7 Troubleshooting for sealer adjustment tips 9 Once the seal is satisfactory run out the tape with the Continuous Advance but...

Page 106: ...hine Adjust the Inner Seal Adjust and the Outer Seal Adjust to the desired position then tighten the Position Locks to secure them 3 Seal Roller Pressure The second factor in PSA seal strength is the...

Page 107: ...ce the cover tape and sealer are aligned with the carrier tape perform a pull test as required If the test is unacceptable the seal strength can be adjusted Note See Chapter 7 Troubleshooting for seal...

Page 108: ...to the Taper Setup Tab Under the Leader Trailer Settings enter the desired leader length in millimeters Note If a leader value of zero is entered the taper will automatically advance the last part un...

Page 109: ...0 HMI Please complete the following instructions to correctly configure the vision system 1 Select the 2D Tape Tab from the Tab Menu 2 Under Vision Settings turn In Tape Inspection ON I Ensure the Poc...

Page 110: ...l Chapter 4 Machine Setup 4 27 4 The default IP Address 161 149 1 23 will automatically appear Press Connect A Connecting to Sensor status window will open 5 Once the connection is complete the Run Pr...

Page 111: ...Vision Test Optional D292144 7 fm 6 Click Trigger ON then center a part under the camera 7 Select or create a program from the Program drop down menu A yellow Selection Box will appear over the part i...

Page 112: ...D292144 7 fm Setup Vision Test Optional Chapter 4 Machine Setup 4 29 9 The Image Optimization window will open Select the Trigger Options button on the right...

Page 113: ...djust Trigger Options to External Trigger with a 0ms Trigger Delay 10 Select the Brightness Adjustment button on the right Set the Imaging Mode to High Gain then click the Automatic Brightness Adjustm...

Page 114: ...rk and the part 11 Select the Focus Adjustment button on the right Click the Automatic Focus Adjustment button One or more yellow dots may appear above the Undo button representing the best focus poin...

Page 115: ...the Extended Functions button on the right Click on the Imaging Area tab not shown and adjust the selection box so it captures the minimum area needed to achieve the desired inspection Click on the Li...

Page 116: ...D292144 7 fm Setup Vision Test Optional Chapter 4 Machine Setup 4 33 13 The Save Master window will open Select Register Live image as master...

Page 117: ...4 34 TM 500 User s Guide Setup Vision Test Optional D292144 7 fm Select Register the image Once the image has been registered click OK Then click Next to STEP3 14 The Tool Settings window will open...

Page 118: ...D292144 7 fm Setup Vision Test Optional Chapter 4 Machine Setup 4 35 Select Add Tool Select the Outline tool then click OK...

Page 119: ...4 36 TM 500 User s Guide Setup Vision Test Optional D292144 7 fm A green outline will now appear around the selected mark Click OK The Tool Settings Options will now appear as below...

Page 120: ...Vision Test Optional Chapter 4 Machine Setup 4 37 Adjust the yellow Selection Box so it surrounds the selected mark In the Fine Tune Outline section click the Remove Outline button The Eraser Setting...

Page 121: ...e on the image Adjust eraser size as needed then click and drag it over any unwanted data that is outlined in green on the image Reduce Eraser size to remove any smaller green spots of unnecessary dat...

Page 122: ...l Chapter 4 Machine Setup 4 39 Adjust the threshold to yield the highest difference between good and bad parts then click OK 15 The Output Assignment window will open Set OUT1 to Tot StatusNG Set OUT2...

Page 123: ...4 40 TM 500 User s Guide Setup Vision Test Optional D292144 7 fm Trigger Error Output to Disable 16 Click OK or Finish to return to the Run Program window Select Run Mode...

Page 124: ...is located under the Program button to test the inspection criteria The test results will appear on the right side of the window A Statistics Graph of all test results will appear in the lower right...

Page 125: ...or program in Run Mode and press Alt Tab to toggle back to the TM 500 HMI Open the Run Tab Enter Job Quantity and Job Name Press Run to begin operation Since the TM 500 automatically inspects for the...

Page 126: ...he set screw faces you and is easily accessible 4 Locate the flat side of the Nozzle Shank Insert the Nozzle into the Pick Place Head Nozzle Shaft lining the flat side of the shank up with the set scr...

Page 127: ...screw holding the Nozzle in place 6 Select the correct nozzle cup size and press the new nozzle cup onto the Nozzle Shaft Store the unused nozzle cups with the spare parts kit 7 Close the doors 8 Cont...

Page 128: ...ck head With the motors de energized the pick head can be freely moved along the X and Z axis 3 Manually move the pick head to the Pick location and center it above the first part to be picked 4 Lower...

Page 129: ...ter the nozzle over the pocket then lower it until it is even with the top of the pocket 9 Once the nozzle is in the correct position press the Teach Place Positions button 10 If the part needs to be...

Page 130: ...b Statistics Report 1 Select Job Statistics from the System Menu to configure end of job options The Job Statistics screen will appear 2 Check the data field boxes on the left side of the screen to se...

Page 131: ...b Statistics screen with boxes checked on the left will be tracked in the chart 4 Select a Chart Type The format options are Bar Line or Pie Charts 5 Press Save to save the new settings 6 Press the Se...

Page 132: ...er selects a file name from the Save File Name drop down menu A User Defined name is whatever text is entered in the Filename box A Lot Number name uses the unique lot number from the job A Part Numbe...

Page 133: ...ter settings for future labels To use a different logo name the new logo image Logo jpg and save it under C V Tek TM 500 AppData Statistics Settings replacing the current logo file To resize the repor...

Page 134: ...Preparing to Run a Pre programmed Job 5 4 Setup Input and Output modules 5 4 Power up the System 5 6 Activate HMI 5 6 Home Motors 5 6 Select Job 5 7 Set End of Job Options 5 8 Setup 2D Vision 5 9 Set...

Page 135: ...he correct input output and test modules are installed Follow the setup instructions in Chapter 4 Machine Setup if configuration of a newly installed module is required Load components into the Input...

Page 136: ...ence User s Guide which is provided with the 2D Vision System 8 Setup the Pick Head Ensure correct nozzle is installed for part that will be picked Observe vacuum sensor adjust nozzle pressure as nec...

Page 137: ...ttings from being altered during oper ation When running a job in User Mode all setting buttons that have been disabled by the Super User are grayed out and the operator only has access to buttons rel...

Page 138: ...ier tape Run a pull test and adjust seal strength as needed Place an empty reel onto the take up reel spindle Use the Continuous Advance button on the Taper Tab to run out the tape until it can be att...

Page 139: ...e motors have been homed they remain homed until the machine is powered down 1 Click on the System drop down menu in the program bar at the top of the page Select Home The Motors The TM 500 motor homi...

Page 140: ...up and saved in the machine s memory the first step in running the job is to call it up with the Job Select screen 1 On the HMI select the Run Tab 2 Go to the File Menu and select Open then select th...

Page 141: ...it up with the Job Select screen 1 Open System Job Statistics to open the Job Statistics Screen Configure the Job Statistics Report by selecting a Data Source checking which data will be collected in...

Page 142: ...HMI Please complete the following instructions to correctly configure the vision system 1 Select the 2D Tape Tab from the Tab Menu 2 Under Vision Settings turn In Tape Inspection ON I Ensure the Pock...

Page 143: ...a Pre programmed Job D292144 8 fm 4 The default IP Address 161 149 1 23 will automatically appear Press Connect A Connecting to Sensor status window will open 5 Once the connection is complete the Ru...

Page 144: ...er the camera 7 Select or create a program from the Program drop down menu A yellow Selection Box will appear over the part image 8 Select Run Mode Click the Manual Trigger button which is located und...

Page 145: ...r s Guide which is provided with the 2D Vision Module 10 Leave the IV Navigator program in Run Mode and press Alt Tab to toggle back to the TM 500 HMI Open the Run Tab Enter Job Quantity and Job Name...

Page 146: ...part The numbers should be lit in green with components on the nozzle and red if components are not If the sensors require adjustment increase or decrease the test levels with the up and down buttons...

Page 147: ...press Place Part Check that the Blow off Pressure is set correctly for the current part The Blow off Pressure Gauge is located on the left side of the Pick Head Bridge If components are not dropping...

Page 148: ...ally stop operation 5 If Leader has been created the Taper will continue to seal tape until it reaches the programmed Leader length If not the Taper will continue to seal tape until the last sealed pa...

Page 149: ...ab Note The Job Tab will automatically open with the last job run displayed If this is the first time the Job Tab is opened the Job Quantity Job Name and Notes fields will be blank 3 Enter the Job Qua...

Page 150: ...le 6 14 Adjusting Nozzle Vacuum Sensors 6 15 Nozzle Positioning Tips 6 16 Adjusting Seal Quality 6 18 Heat Seal Adjustments 6 18 PSA Seal Adjustments 6 19 Sensor Adjustments 6 20 Adjusting the Low Cov...

Page 151: ...ollow the steps below to resolve the failure 1 Press the red E Stop button to place the TM 500 into an Emergency Stop state A brief alarm will sound the Tower Light will switch to flash ing red and al...

Page 152: ...Tower Light will turn flashing red to draw the operator s attention On the HMI a System Alarm Message will appear System Alarms are triggered for several reasons When the TM 500 s sensors detect an e...

Page 153: ...uggested steps to clear the error situation then click Con tinue to return to the HMI screen that was active before the alarm was activated To resume operation press Start on the HMI or press the Star...

Page 154: ...When this happens operation stops a beep sounds and a warning appears on the HMI To clear the Part Not Picked Alarm ensure there are parts in the tray feeder and it is feeding properly If that does n...

Page 155: ...er Tape sys tem alarm When the Low Carrier Tape system alarm is activated tape advance stops a beep sounds and a warning appears on the HMI If the carrier tape reel is empty load a fresh reel of carri...

Page 156: ...alarm When the Carrier Tape Motion system alarm is activated tape advance stops a beep sounds and a warning appears on the HMI If the carrier tape is jammed clear the jam and ensure that the carrier t...

Page 157: ...k just before the Sealer It detects when parts are protruding above the top of the pocket due to a misplaced part or tape jam When the Tape Jam sensor is enabled and a jam occurs operation stops a bee...

Page 158: ...ifference between a tape pocket with a part in it and an empty tape pocket If the Empty Pocket Detector is enabled and it detects an empty pocket the Empty Pocket System Alarm will be activated Tape a...

Page 159: ...is enabled and the Heat Shoe temperatures are either too hot or too cold a Heat Seal Temperature Out of Range system alarm will activate When this occurs tape advance stops a beep sounds and a warnin...

Page 160: ...r Tape Reel is below a preset minimum If an operator attempts to start a job when the cover tape level is below the sensor operation will not begin Instead a beep will sound and a Low Cover Warning me...

Page 161: ...he screen To clear the E Stop Pressed message resolve the E Stop condition reset the machine and home the motors Press OK then press Start to resume operation Doors are Open Message The TM 500 will no...

Page 162: ...Out message ensure the 2D camera is installed connected and enabled on the HMI Cycle the system power on and off Press OK then press Start to resume operation Air Pressure Too Low Message The TM 500 c...

Page 163: ...ck carrier tape prior to Sealer to ensure part is not sticking out of pocket Remove any obstructions then resume operation The cover tape is running low Refill cover tape The carrier motion alarm has...

Page 164: ...point probably needs to be adjusted Vacuum Sensor Settings 1 Close the enclosure doors then open the Head Setup Tab 2 Press the Pick Part button to activate vacuum and pick a part Observe the vacuum s...

Page 165: ...Gauge is located on the left side of the Pick Head Bridge If components are not dropping properly pull the gauge out and rotate to adjust pressure levels When the desired pressure level is reached pu...

Page 166: ...le is extended the appropriate distance above the place location Experiment with placing a part to determine what Z Axis height works best When the nozzle is positioned correctly press the Teach Place...

Page 167: ...s Settings may vary from one tape product to another The suggested starting point is 120 degrees Note Generally it is best practice to adjust the temperature to achieve the desired peel force For addi...

Page 168: ...d appear as a solid stripe and it should not show any inconsistencies If it does the alignment of the cover tape should be confirmed and then the pressure to the seal rollers adjusted On the top of ea...

Page 169: ...ete the job Note The Low Cover Sensor should be enabled if the Taper Output Module is being used Loosen the screws on the Cover Tape Low Sensor to adjust it s position It should rest so the sensor lig...

Page 170: ...per Output Module is being used If sensor sensitivity needs to be fine tuned adjust the amplifiers at the base of the Cover Tape Arm For more information on the sensor amplifier refer to Appendix A Se...

Page 171: ...raise the Sensor Rod so the end that is touching the tape in the Carrier Tape Reel is positioned at the minimum level of Carrier Tape that will be required to complete the job 3 Move the Carrier Low...

Page 172: ...D and the nozzle when it is in place position Include the pocket which is under the EPD 3 Open the HMI Taper Tab Enter the value determined in Step 2 in the Pockets to Detect field in the EPD Sensor s...

Page 173: ...should appear as a solid consistent line 3 Adjust the seal positions as described in the sealer setup sections above if necessary Perform a Peel Force Test For most taping applications a peel force t...

Page 174: ...tenance Schedule 7 3 General Maintenance Instructions 7 5 Lubrication 7 5 Pick Head Maintenance 7 6 Taping Module Maintenance 7 7 Heat Sealer 7 7 PSA Sealer 7 8 Cover Tape Guide 7 8 Loading Track 7 8...

Page 175: ...r Regulator is Lock out Tag out capable Follow your company s Lock out Tag out procedure to ensure safe maintenance 4 Disconnect the air supply and place the unplugged air hose so it is clearly visibl...

Page 176: ...vice for specific noz zle part number Check and set incoming air pressure between 80 100 psi with the vacuum on Every 120 hours of operation or as needed None Check record vacuum levels Every 40 80 ho...

Page 177: ...tch and Air Regulator to their OFF positions and follow your company s Lock out Tag out Procedures Disconnect the electrical and pneumatic power sup plies placing the unplugged cables in clear view Ca...

Page 178: ...build up will vary with air quality Check the Air Pressure Regulator periodically to determine if fluids need to be released more frequently Other than the release of moisture build up the TM 500 pne...

Page 179: ...in the nozzle assembly is indicated by a smaller vacuum swing 5 Remove and replace the nozzle vacuum filter if there are high vacuum levels without part or poor pickup Replace the Vacuum Filter If the...

Page 180: ...e loading tracks all the way out 2 If the sealer assembly is still hot allow it to cool completely before continuing Note Do not attempt to use alcohol when the sealer is hot 3 Using a 3 32 hex wrench...

Page 181: ...ns Slowly turn the screw clockwise while spinning the top wheel Stop adjusting when the bottom wheel starts spinning with the top wheel Cover Tape Guide The Cover Tape Guide may become coated with adh...

Page 182: ...nch hex wrench to release the shoe from the heat sealer assembly 4 Use a 5 64 inch hex wrench to unscrew the set screws on both ends of the heat shoe so the heater and the thermocouple can be removed...

Page 183: ...aring Blocks The fittings are located on the left and right sides of the Pick Place Carriage Note Be careful to avoid over greasing the bearing blocks as excess grease could con taminate the component...

Page 184: ...e front right end of the Bridge 2 Loosen the M5 x 16mm Shoulder Screw on the right side of the Bridge 3 Lubricate the shoulder of the screw and the screw threads with Super Lube multi purpose grease 4...

Page 185: ...tworks D292144 10 fm Ethernet Networks The Ethernet Network for the TM 500 is diagrammed below Maintenance and Service personnel are cautioned to review the diagram and instructions that follow thorou...

Page 186: ...for data logging and tracking IP Protocol IP address Obtain automatically Subnet mask Obtain automatically PC LAN Customer Connection Note The machine s computer is shipped with this customer LAN to o...

Page 187: ...7 14 TM 500 User s Guide Ethernet Networks D292144 10 fm...

Page 188: ...Appendix A Sensors Contents Keyence FS V20 Series Sensor Amplifiers A 2 Keyence FS N40 Series Sensor Amplifiers A 5 Watlow EZ Zone PM Express Temperature Controller A 8 SMC ZSE30 Vacuum Sensor A 13...

Page 189: ...t In light ON mode the sensor will be triggered when the current value CV of detected light from the emitter is higher than the preset value PV In dark ON mode the sensor is triggered when the CV of d...

Page 190: ...icate that the lock is in place 3 Repeat the same procedure to unlock the keys The display will flash the message unL Fine Tune the Setting Value Threshold Use the Manual button to adjust the Threshol...

Page 191: ...ons of this procedure were provided by KEYENCE CORPORATION OF AMERICA 500 Park Boulevard Suite 200 Itasca IL 60143 U S A Phone 1 888 KEYENCE 1 888 539 3623 For detailed instructions visit www keyence...

Page 192: ...r what conditions the sensor is triggered and the Output Indicator is lit In light ON mode the sensor will be triggered when the Current Value CV of detected light from the emitter is higher than the...

Page 193: ...he right arrow to decrease the setting value Hold the button down to make adjustments more quickly Locking the Keys It is sometimes desirable to lock the keys of the sensor amplifiers so that the curr...

Page 194: ...ACT R simultaneously for at least three seconds 2 Press Mode M once 3 Press down the right side of the Manual button once 4 Press Mode M once Note Portions of this procedure were provided by KEYENCE...

Page 195: ...perature controllers are programmed at V TEK prior to shipment They use a PID tuning loop to ensure proper temperature stabilization If the temperature goes outside the pre set value by 10 degrees or...

Page 196: ...K Inc Initial Settings 1 Press and hold the Up and Down Arrow Keys for about 3 seconds to enter the Setup Menu 2 Press the green Advance button to scroll through the menu 3 Begin with the Lockout Menu...

Page 197: ...Latching Menu A LA select Non Latching nLAt Press Advance 17 In the Alarm Blocking Menu A bL select Off oFF Press Advance 18 In the Alarm Silencing Menu A Si select Off oFF Press Advance 19 In the Ala...

Page 198: ...ance 9 In the Time Base Output 2 o tb2 select 20 0 sec mech relay NO ARC Press Advance 10 In the Alarm Low Set Point Menu A Lo the user may adjust the setting to fit their chosen specification Press A...

Page 199: ...dix A Sensors A 12 Watlow EZ Zone PM Express Temperature Controller D291511 18a fm 4 Use the Up and Down Arrow Keys to enter the correct offset value 5 Press the Infinity Key to return to normal opera...

Page 200: ...st the threshold point follow these instructions 1 With no part on the nozzle and the vacuum ON note the reading on the vacuum sensor Example 60 5 2 Press the Set button The sensor will alternately fl...

Page 201: ...ould be set to PA Use the Up Arrows and Down Arrows to adjust this if necessary 2 Press the Set button to advance to the Display Color setting This should be set to Sor Red ON 3 The next setting is th...

Page 202: ...ddrw Electrical Panel Assembly 292715 slddrw X Axis Assembly 292591 slddrw Monitor Arm Assembly 291529 slddrw Bridge Enclosure Assembly 292583 slddrw Carriage Assembly 292584 slddrw Belt Drive Assembl...

Page 203: ...H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O A 0 0 6 2 9 2 D E I F I C E...

Page 204: ...I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O A 0 0 6 2 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 2 3...

Page 205: ...L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O A 0 0 6 2 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X...

Page 206: ...E P A T 1 4 3 3 8 5 6 6 2 T S O P E R U S O L C N E 4 5 3 0 4 7 6 6 2 T N U O M R E L L I F 3 6 3 8 6 9 7 6 2 C I R T E M T N U O M N E E R C S 1 1 7 3 7 6 7 9 6 2 L E N A P F O O R 1 8 3 8 6 7 9 6 2...

Page 207: ...L I F N E E R C S 1 4 2 1 7 7 9 6 2 R O O D T N O R F 1 O N M E T I R E B M U N T R A P N O I T P I R C S E D Y T Q W E I V T N O R F Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I...

Page 208: ...A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T...

Page 209: ...R O N M O T A K N A M C N I K E T V F O A 4 9 5 2 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1...

Page 210: ...6 4 1 1 8 2 1 8 Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U...

Page 211: ...T R O P 3 E V L A V 1 2 3 1 4 7 1 2 2 8 X 5 M S S S C H S 2 1 3 3 9 2 7 3 2 2 m m 8 x 4 M S C H B S S 2 4 3 5 3 7 3 2 2 m m 0 3 x 4 M S C H B S S 2 5 3 9 4 7 3 2 2 8 X 6 M S S S C H B 2 6 3 6 5 7 3 2...

Page 212: ...M M O R G D I 6 1 9 1 1 3 7 4 0 7 1 2 B O N K D E R T U O K C O L T R O P 3 E V L A V 1 2 3 1 4 7 1 2 2 8 X 5 M S S S C H S 2 1 3 3 9 2 7 3 2 2 m m 8 x 4 M S C H B S S 2 4 3 5 3 7 3 2 2 m m 0 3 x 4 M...

Page 213: ...I O J C M S 1 0 3 0 0 7 2 1 2 T E M M O R G D I 6 1 9 1 1 3 7 4 0 7 1 2 B O N K D E R T U O K C O L T R O P 3 E V L A V 1 2 3 1 4 7 1 2 2 8 X 5 M S S S C H S 2 1 3 3 9 2 7 3 2 2 m m 8 x 4 M S C H B S...

Page 214: ...1 2 T E M M O R G D I 6 1 9 1 1 3 7 4 0 7 1 2 B O N K D E R T U O K C O L T R O P 3 E V L A V 1 2 3 1 4 7 1 2 2 8 X 5 M S S S C H S 2 1 3 3 9 2 7 3 2 2 m m 8 x 4 M S C H B S S 2 4 3 5 3 7 3 2 2 m m 0...

Page 215: ...O K C O L T R O P 3 E V L A V 1 2 3 1 4 7 1 2 2 8 X 5 M S S S C H S 2 1 3 3 9 2 7 3 2 2 m m 8 x 4 M S C H B S S 2 4 3 5 3 7 3 2 2 m m 0 3 x 4 M S C H B S S 2 5 3 9 4 7 3 2 2 8 X 6 M S S S C H B 2 6 3...

Page 216: ...A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O A 6 9 5 2 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X...

Page 217: ...E L E R 8 1 0 2 0 1 4 O V P Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T...

Page 218: ...R E H T E 1 2 3 8 2 9 2 1 1 A 5 1 E L O P 2 R E K A E R B T I U C R I C 1 3 3 0 3 9 2 1 1 A N 2 8 D Z A F N O T A E 2 4 3 1 3 9 2 1 1 A N 2 0 1 D Z A F N O T A E 3 5 3 H S m m 8 0 x 3 M w e r c S 1 1...

Page 219: ...S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O...

Page 220: ...C R E T L I F 6 1 0 3 7 6 6 2 T N U O M E L C A T P E C E R 7 1 3 3 7 6 6 2 3 L I A R N I D Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R...

Page 221: ...S m m 8 0 1 1 7 1 2 2 m m 8 x 3 M S C H S S S 4 2 7 3 7 3 2 2 m m 6 x 5 M S C H B S S 5 2 9 4 7 3 2 2 m m 8 x 6 M S C H B S S 6 2 2 6 0 8 3 2 R E H S A W S S E L N I A T S 6 M 7 2 7 2 7 6 6 2 E S A H...

Page 222: ...x 6 M S C H B S S 2 1 1 2 2 6 0 8 3 2 R E H S A W S S E L N I A T S 6 M 8 2 2 7 2 7 6 6 2 E S A H C E R I W L A T N O Z I R O H 3 3 2 8 2 7 6 6 2 E S A H C E R I W L A C I T R E V 2 4 2 9 2 7 6 6 2 R...

Page 223: ...O N M O T A K N A M C N I K E T V F O A 1 9 5 2 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0...

Page 224: ...N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A M R A R O T I N O M 2 1 0 2 7 2 1 O V P O V P D C B A B C D 5 6 7 8 8 7 6 5 4 3 2 1 E F E F 2 F O 1 T...

Page 225: ...E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A M R A R O T I N O M 2 1 0 2 7 2 1 O V P O V P D C B A B C D 5 6 7 8 8 7 6 5...

Page 226: ...S U G E G D I R B 2 4 3 3 5 7 9 6 2 R E W O L E R U S O L C N E E G D I R B 1 5 3 4 5 7 9 6 2 R E P P U E R U S O L C N E E G D I R B 1 6 3 5 5 7 9 6 2 R A E R R E V O C E B D I R B 1 7 3 6 5 7 9 6 2...

Page 227: ...0 3 2 4 3 X 4 2 0 1 W E R C S T E S 2 6 2 5 0 1 9 3 2 T U N 5 M S S 1 7 2 8 6 9 9 4 2 S K K R E L P U O C 1 8 2 7 1 6 9 6 2 T N U O M R E P M U B 2 9 2 9 4 7 9 6 2 E T A L P E G D I R B 1 0 3 0 5 7 9...

Page 228: ...T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A E R U S O L C N E E G D I R B 8 1 0 2 6 1 4 O V P O V P...

Page 229: ...E N I L T N E R E F F I D A E B Y A M E S E H T Y L B M E S S A E G D I R B S I E N I H C A M D R A D N A T S N O N F I R E B M U N T R A P T L I U B G N I E B S N O I S I V E R O C E V E R N O I T P...

Page 230: ...E B M U N T R A P N O I T P I R C S E D Y T Q 2 7 9 7 5 0 1 R O T O M O V R E S T 0 3 2 A Y L T 1 3 1 3 9 5 0 1 D A E H R A E G 1 4 1 7 1 4 0 2 G N I R A E B L L A B D I 8 5 2 5 4 6 0 1 1 2 Y E L L U...

Page 231: ...1 7 1 4 0 2 G N I R A E B L L A B D I 8 5 2 4 4 6 0 1 1 2 Y E L L U P G N I M I T 1 5 5 4 7 1 2 2 m m 6 1 x 5 M S C H S S S 1 6 9 5 7 1 3 2 G N I R G N I A T E R 8 3 1 2 7 6 6 0 8 3 2 M I H S 0 6 0 2...

Page 232: ...D D E V O R P P A A D E S A E L E R 8 1 0 2 5 4 O V P Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S...

Page 233: ...I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A D A E H P P 8 1 0 2 5 4 O V P O V P D C B A B...

Page 234: ...W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 R E P A T 0 0 5 M T x x H R D C B A B C D 5 6 7 8 8 7 6 5 4 3 2 1 E F E F 8 F O 1 T E E H S 2 6 6 5 6 6 1 s b l T H G I E W...

Page 235: ...S S C H S 2 0 5 2 6 0 1 2 2 8 5 X 0 2 4 1 S S S C H S 0 1 6 5 5 3 0 3 2 2 2 1 X 2 3 8 S S S C H B 4 7 5 8 3 0 3 2 2 5 2 6 X 2 3 8 S S S C H B 4 9 5 3 5 0 3 2 2 2 1 X 2 3 0 1 S S S C H B 4 1 6 0 6 0 3...

Page 236: ...S E T A L P S U C O F 4 4 7 4 7 5 0 6 2 M R A R E L D I 1 5 7 6 7 5 0 6 2 R E L D I E V I R D 1 6 7 7 7 5 0 6 2 T F A H S M R A R E L D I 1 7 7 0 6 0 1 6 2 R E T S U J D A D E D A E R H T T F A H S 2...

Page 237: ...N E R A E R R E P A T 1 0 0 1 8 6 4 6 6 2 R E V O C R O T O M R E P A T 1 9 1 1 7 1 8 6 6 2 T H G I R E D I S E R U S O L C N E R E P A T 1 0 2 1 8 1 8 6 6 2 L I A R N I D E R U S O L C N E R E P P U...

Page 238: ...O R F 1 9 8 4 8 6 1 6 2 O P X 0 5 M T T N U O M T F A H S K C A R T 2 1 9 2 9 6 1 6 2 T F A H S K C A R T 2 2 9 3 1 7 1 6 2 T N I O P K C O L T N E M T S U J D A 1 3 9 4 3 1 2 6 2 R E W O L R E L A E...

Page 239: ...E R H T D O R 1 2 8 8 5 3 6 2 R E T S U J D A E D K I U G T C 1 3 9 6 0 1 6 2 Y L B M E S S A E D I U G T C T F A H S 1 4 7 5 0 1 6 2 R E N N I T C E D I U G 1 5 9 5 0 1 6 2 E D I U G T C T F A H S 1...

Page 240: ...I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N O V P O V P 2 1 0 1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 0 0 s b l T H G I E W 8 F O...

Page 241: ...5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A E P A T R E I R R A C 2 1 0 2 7 2 1 x O V P D C B A B C D 5 6 7 8 8 7 6 5 4 3 2 1 E F E F 2 F O 1 T E E H S 5 9 8 s b l T H G I E W V E R O N G...

Page 242: ...2 5 6 6 6 2 M R A E P A T R E I R R A C 1 3 2 3 5 6 6 6 2 T N U O M M R A E P A T R E I R R A C 1 4 2 6 9 6 6 6 2 D O R R O S N E S 1 5 2 7 9 6 6 6 2 T N U O M R O S N E S 1 T I L A I T N E D I F N O...

Page 243: ...R D R P P A G N E E T A D E M A N R E C N A D M R A P U E K A T 0 0 5 M T H R O V P 4 1 1 3 7 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 6 2 5 s b l T H G I E W...

Page 244: ...C D 1 3 2 9 1 2 6 6 2 L E X A R E C N A D 1 4 2 5 6 2 6 6 2 M R A R E C N A D 1 5 2 4 8 4 7 6 2 M R A P U E K A T 1 6 2 5 8 4 7 6 2 R E W O L L O F E P A T 1 7 2 6 8 4 7 6 2 E L D N I P S P U E K A T...

Page 245: ...0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 E L U D O M T U P N I Y A R T D C B A B C D 5 6 7 8 8 7 6 5 4 3 2 1 E F E F 3 F O 1 T E E H S s b l T H G I E W V E R O N G W D E Z I S E L T I...

Page 246: ...E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N...

Page 247: ...I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B...

Page 248: ...D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O A 0 9 6 2 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P...

Page 249: ...105695 Take Up Motor 1 150027 Take Up Tension Control Board 1 Taper 105811 Taper Temp Control 1 150050 Taper Solenoid board 1 200631 Taper Seal Air Valve 1 210013 Taper Timing Belt 1 212008 Taper Idle...

Page 250: ...Pick Place Timing Belt 60 Teeth 1 210064 Pick Place Timing Belt 123 Teeth 1 210065 Pick Place Timing Belt 140 Teeth 1 212025 Pick Place O Rings 2 266953 S08 Nozzle 2 267825 Small Part Nozzle 2 291594...

Page 251: ...____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________...

Page 252: ...to 4 52 D292144 7 fm Chapter 5 Operation Pages 5 1 to 5 16 D292144 8 fm Chapter 6 Troubleshooting Pages 6 1 to 6 24 D292144 9 fm Chapter 7 Maintenance Pages 7 1 to 7 12 D292144 10 fm Appendix A Senso...

Page 253: ...t you own your V TEK product V TEK will be responsible for ground shipments to and from V TEK s facility in Mankato MN U S A or its designate For the remainder of your warranty V TEK will pay freight...

Page 254: ...751 Summit Avenue Mankato MN 56001 507 387 2039 FAX 507 387 2257 www vtekusa com Email info vtekusa com...

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