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Siemens SINUMERIK 840D sl, Operating Manual

The Siemens SINUMERIK 840D sl is a powerful CNC control system used in various industries. Enhance your understanding of this exceptional product with the comprehensive "Programming Manual", available for free download from manualshive.com. Discover its advanced features and maximize your productivity with this essential user resource.

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Technical Support

Country-specific telephone numbers for technical support are provided in the Internet at the 

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https://support.industry.siemens.com/sc/ww/en/sc/2090

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Preface

Turning

Operating Manual, 06/2019, A5E44903486B AB

7

Summary of Contents for SINUMERIK 840D sl

Page 1: ...l safety instructions 1 Introduction 2 Multitouch operation with SINUMERIK Operate 3 Setting up the machine 4 Working in manual mode 5 Machining the workpiece 6 Simulating machining 7 Creating a G code program 8 Creating a ShopTurn program 9 Programming technology functions cycles 10 Multi channel machining 11 Collision avoidance 12 Tool management 13 Managing programs 14 Alarm error and system me...

Page 2: ...Siemens AG Digital Industries Postfach 48 48 90026 NÜRNBERG GERMANY Document order number A5E44903486B AB Ⓟ 06 2019 Subject to change Copyright Siemens AG 2008 2019 All rights reserved ...

Page 3: ...rning Operating Manual Continued Working with Manual Machine 16 Working with a B axis only 840D sl 17 Working with two tool carriers 18 Teaching in a program 19 HT 8 840D sl only 20 Ctrl Energy 21 Easy Extend 22 Appendix A ...

Page 4: ...e those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used t...

Page 5: ... mail to the following address mailto docu motioncontrol siemens com mySupport Documentation At the following address https support industry siemens com My ww en documentation you can find information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation Training At the following address http www siemens com sitrain you can find...

Page 6: ...eanings of some basic terms used in this documentation are given below Program A program is a sequence of instructions to the CNC which combine to produce a specific workpiece on the machine Contour The term contour refers generally to the outline of a workpiece More specifically it refers to the section of the program that defines the outline of a workpiece comprising individual elements Cycle A ...

Page 7: ...cific telephone numbers for technical support are provided in the Internet at the following address https support industry siemens com sc ww en sc 2090 in the Contact area Preface Turning Operating Manual 06 2019 A5E44903486B AB 7 ...

Page 8: ...Preface Turning 8 Operating Manual 06 2019 A5E44903486B AB ...

Page 9: ...4 6 Operation via softkeys and buttons 50 2 4 7 Entering or selecting parameters 51 2 4 8 Pocket calculator 53 2 4 9 Pocket calculator functions 54 2 4 10 Context menu 56 2 4 11 Changing the user interface language 57 2 4 12 Entering Chinese characters 57 2 4 12 1 Function input editor 57 2 4 12 2 Entering Asian characters 59 2 4 12 3 Editing the dictionary 60 2 4 13 Entering Korean characters 62 ...

Page 10: ...ger 840D sl only 88 3 6 1 Overview 88 3 6 2 Screen layout 89 3 6 3 Operator controls 89 4 Setting up the machine 93 4 1 Switching on and switching off 93 4 2 Approaching a reference point 94 4 2 1 Referencing axes 94 4 2 2 User agreement 95 4 3 Modes and mode groups 97 4 3 1 General 97 4 3 2 Modes groups and channels 99 4 3 3 Channel switchover 99 4 4 Settings for the machine 101 4 4 1 Switching o...

Page 11: ... 134 4 12 3 Editing executing a MDI program 135 4 12 4 Deleting an MDA program 136 5 Working in manual mode 137 5 1 General 137 5 2 Selecting a tool and spindle 138 5 2 1 T S M window 138 5 2 2 Selecting a tool 139 5 2 3 Starting and stopping the spindle manually 140 5 2 4 Positioning the spindle 141 5 3 Traversing axes 142 5 3 1 Traverse axes by a defined increment 142 5 3 2 Traversing axes by a ...

Page 12: ...onal programs 185 6 10 7 Editor settings 186 6 11 Working with DXF files 190 6 11 1 Overview 190 6 11 2 Displaying CAD drawings 191 6 11 2 1 Open a DXF file 191 6 11 2 2 Cleaning a DXF file 191 6 11 2 3 Enlarging or reducing the CAD drawing 192 6 11 2 4 Changing the section 193 6 11 2 5 Rotating the view 193 6 11 2 6 Displaying editing information for the geometric data 194 6 11 3 Importing and ed...

Page 13: ...ting for automatic mode 232 7 Simulating machining 235 7 1 Overview 235 7 2 Simulation before machining of the workpiece 241 7 3 Simultaneous recording before machining of the workpiece 243 7 4 Simultaneous recording during machining of the workpiece 244 7 5 Different views of the workpiece 245 7 5 1 Side view 245 7 5 2 Half section 246 7 5 3 Face view 246 7 5 4 3D view 246 7 5 5 2 window 247 7 6 ...

Page 14: ...g variables 278 8 9 5 Changing a cycle call 278 8 9 6 Compatibility for cycle support 279 8 9 7 Additional functions in the input screens 279 8 10 Measuring cycle support 281 9 Creating a ShopTurn program 283 9 1 Graphic program control ShopTurn programs 283 9 2 Program views 284 9 3 Program structure 290 9 4 Fundamentals 291 9 4 1 Machining planes 291 9 4 2 Machining cycle approach retraction 292...

Page 15: ...45 10 1 1 General 345 10 1 2 Centering CYCLE81 346 10 1 3 Drilling CYCLE82 348 10 1 4 Reaming CYCLE85 352 10 1 5 Boring CYCLE86 355 10 1 6 Deep hole drilling 1 CYCLE83 357 10 1 7 Deep hole drilling 2 CYCLE830 363 10 1 8 Tapping CYCLE84 840 373 10 1 9 Drill and thread milling CYCLE78 381 10 1 10 Positions and position patterns 384 10 1 11 Arbitrary positions CYCLE802 386 10 1 12 Row position patter...

Page 16: ...graving CYCLE60 557 10 5 Contour milling 564 10 5 1 General information 564 10 5 2 Representation of the contour 564 10 5 3 Creating a new contour 565 10 5 4 Creating contour elements 568 10 5 5 Changing the contour 573 10 5 6 Contour call CYCLE62 only for G code program 574 10 5 7 Path milling CYCLE72 575 10 5 8 Contour pocket contour spigot CYCLE63 64 581 10 5 9 Predrilling contour pocket CYCLE6...

Page 17: ...Machining with fixed counterspindle 657 11 Multi channel machining 661 11 1 Multi channel view 661 11 1 1 Multi channel view in the Machine operating area 661 11 1 2 Multi channel view for large operator panels 663 11 1 3 Setting the multi channel view 665 11 2 Multi channel support 667 11 2 1 Working with several channels 667 11 2 2 Creating a multi channel program 668 11 2 3 Entering multi chann...

Page 18: ...Managing several cutting edges 735 13 5 5 Delete tool 735 13 5 6 Loading and unloading tools 736 13 5 7 Selecting a magazine 737 13 5 8 Code carrier connection only 840D sl 738 13 5 8 1 Overview 738 13 5 9 Managing a tool in a file 740 13 6 Tool wear 743 13 6 1 Reactivate tool 745 13 7 Tool data OEM 747 13 8 Magazine 748 13 8 1 Positioning a magazine 750 13 8 2 Relocating a tool 750 13 8 3 Delete ...

Page 19: ...ry 786 14 4 3 Creating a new workpiece 787 14 4 4 Creating a new G code program 788 14 4 5 New ShopTurn program 788 14 4 6 Storing any new file 789 14 4 7 Creating a job list 790 14 4 8 Creating a program list 792 14 5 Creating templates 793 14 6 Searching directories and files 794 14 7 Displaying the program in the Preview 796 14 8 Selecting several directories programs 797 14 9 Copying and pasti...

Page 20: ... 6 2 Saving and loading screen forms 846 15 7 Version 847 15 7 1 Displaying version data 847 15 7 2 Save information 848 15 8 Logbook 849 15 8 1 Displaying and editing the logbook 849 15 8 2 Making a logbook entry 850 15 9 Remote diagnostics 852 15 9 1 Setting remote access 852 15 9 2 Permit modem 853 15 9 3 Request remote diagnostics 854 15 9 4 Exit remote diagnostics 855 16 Working with Manual M...

Page 21: ...holders 890 18 2 Measure tool 891 19 Teaching in a program 893 19 1 Overview 893 19 2 Select teach in mode 895 19 3 Processing a program 896 19 3 1 Inserting a block 896 19 3 2 Editing a block 896 19 3 3 Selecting a block 897 19 3 4 Deleting a block 897 19 4 Teach sets 899 19 4 1 Input parameters for teach in blocks 900 19 5 Settings for teach in 902 20 HT 8 840D sl only 903 20 1 HT 8 overview 903...

Page 22: ...energy consumption 919 21 3 Ctrl E profiles 921 21 3 1 Using the energy saving profile 921 22 Easy Extend 923 22 1 Overview 923 22 2 Enabling a device 924 22 3 Activating and deactivating a device 925 22 4 Initial commissioning of additional devices 926 A Appendix 927 A 1 840D sl 828D documentation overview 927 Index 929 Table of contents Turning 22 Operating Manual 06 2019 A5E44903486B AB ...

Page 23: ... safety instructions given in the hardware documentation Consider the residual risks for the risk evaluation WARNING Malfunctions of the machine as a result of incorrect or changed parameter settings As a result of incorrect or changed parameterization machines can malfunction which in turn can lead to injuries or death Protect the parameterization against unauthorized access Handle possible malfu...

Page 24: ...lutions but are only intended to provide support for typical tasks As the user you yourself are responsible for ensuring that the products described are operated correctly Application examples do not relieve you of your responsibility for safe handling when using installing operating and maintaining the equipment Fundamental safety instructions 1 2 Warranty and liability for application examples T...

Page 25: ...lls and or network segmentation are in place For additional information on industrial security measures that can be implemented please visit Industrial security https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends that product updates are applied as soon as they become available and that only the...

Page 26: ...curity concept for the installation or machine Make sure that you include all installed products into the holistic industrial security concept Protect files stored on exchangeable storage media from malicious software by with suitable protection measures e g virus scanners On completion of commissioning check all security related settings Protect the drive against unauthorized changes by activatin...

Page 27: ...nage tools zero points and further user data required in programs Diagnose control system and machine Operating areas The basic functions are grouped in the following operating areas in the control 2SHUDWLQJ DUHDV HFXWH SDUW SURJUDP PDQXDO FRQWURO 0 1 3 5 0 7 5 GLWLQJ GDWD IRU SURJUDPV WRRO PDQDJHPHQW UHDWLQJ DQG DGDSWLQJ SDUW SURJUDPV FFHVV WR LQWHUQDO DQG H WHUQDO GDWD VWRUDJH PHGLD ODUP GLVSOD ...

Page 28: ... Overview The display screen and operation e g hardkeys and softkeys of the SINUMERIK Operate user interface are via the operator panel front Introduction 2 2 Operator panel fronts Turning 28 Operating Manual 06 2019 A5E44903486B AB ...

Page 29: ...ign ments and write in the uppercase Note Depending on the particular configuration of your control system uppercase letters are always written Numerical key group With the Shift key pressed you activate the special characters on keys with double assign ments Control key group Hotkey group Cursor key group USB interface Menu select key Menu forward button Machine area button Menu back key Softkeys...

Page 30: ...ry siemens com cs ww en view 109763514 2 2 2 Keys of the operator panel The following keys and key combinations are available for operation of the control and the machine tool Keys and key combinations Key Function ALARM CANCEL Cancels alarms and messages that are marked with this symbol CHANNEL Advances for several channels HELP Calls the context sensitive online help for the selected window NEXT...

Page 31: ...election from the current cursor position up to the target position Selects a contiguous selection from the current cursor position up to the beginning of the program PAGE UP Scrolls upwards by one page in a window PAGE UP SHIFT In the program manager and in the program editor from the cursor position selects directories or program blocks up to the beginning of the window PAGE UP CTRL Positions th...

Page 32: ...s Moves the cursor upwards in a menu screen Cursor up Ctrl Moves the cursor in a table to the beginning of the table Moves the cursor to the beginning of a window Cursor up SHIFT In the program manager and in the program editor selects a con tiguous selection of directories and program blocks Cursor down Editing box Moves the cursor downwards Navigation Moves the cursor in a table to the next cell...

Page 33: ... of a program block END CTRL Moves the cursor to the last entry in the last line of the actual column or to the end of a program END CTRL SHIFT Moves the cursor to the last entry in the last line of the actual column or to the end of a program Selects a contiguous selection from the cursor position up to the end of a program block BACKSPACE Editing box Deletes a character selected to the left of t...

Page 34: ...lists when loading and saving in the MDI editor as well as in the program manager and in the system data CTRL G Switches in the program editor for ShopMill or ShopTurn programs between the work plan and the graphic view Switches in the parameter screen between the help display and the graphic view CTRL I Calculates the program runtime up to or from the selected set block and displays a graphic rep...

Page 35: ... s specifications CTRL ALT S Creates a complete standard archive ARC on an external data carrier USB FlashDrive for 840D sl Creates a complete Easy Archive ARD on an external data carrier USB FlashDrive for 828D Note The complete backup ARC via this key combination is only suit able for diagnostic purposes Note Please refer to the machine manufacturer s specifications CTRL ALT D Backs up the log f...

Page 36: ... view for simulation and traces Minus Closes a directory which contains the element Reduces the size of the graphic view for simulation and traces Equals Opens the calculator in the entry fields Asterisk Opens a directory with all of the subdirectories Tilde Changes the sign of a number between plus and minus INSERT Opens an editing window in the insert mode Pressing the key again exits the window...

Page 37: ... the multi channel view from the edit mode into the operating mode You can return to the edit mode by pressing the key again ALARM only OP 010 and OP 010C Calls the Diagnosis operating area PROGRAM only OP 010 and OP 010C Calls the Program Manager operating area OFFSET only OP 010 and OP 010C Calls the Parameter operating area PROGRAM MANAGER only OP 010 and OP 010C Calls the Program Manager opera...

Page 38: ...panel In this example the MCP 483C IE machine control panel is used to illustrate the operator controls and displays of a Siemens machine control panel Overview EMERGENCY STOP button Installation locations for control devices d 16 mm RESET Program control Operating modes machine functions User keys T1 to T15 Traversing axes with rapid traverse override and coordinate switchover Spindle control wit...

Page 39: ...control remains synchronized with the machine It is in its initial state and ready for a new program run Cancel alarm Program control SINGLE BLOCK Single block mode on off CYCLE START The key is also referred to as NC Start Execution of a program is started CYCLE STOP The key is also referred to as NC Stop Execution of a program is stopped Operating modes machine functions JOG Select JOG mode TEAC...

Page 40: ...Traversing axes with rapid traverse override and coordinate switchover Axis keys Selects an axis Direction keys Select the traversing direction RAPID Traverse axis in rapid traverse while pressing the direction key WCS MCS Switches between the workpiece coordinate system WCS and machine coordinate system MCS Spindle control with override switch SPINDLE STOP Stop spindle SPINDLE START Spindle is en...

Page 41: ...e running program and shuts down axis drives FEED START Enable for program execution in the current block and enable for ramp up to the feedrate value specified by the program Introduction 2 3 Machine control panels Turning Operating Manual 06 2019 A5E44903486B AB 41 ...

Page 42: ...l T Current feedrate F Active spindle with current state S Spindle utilization rate in percent Vertical softkey bar Display active G functions all G functions H functions and input window for different functions e g skip blocks program control Horizontal softkey bar Introduction 2 4 User interface Turning 42 Operating Manual 06 2019 A5E44903486B AB ...

Page 43: ...er Diagnosis and Start up operating areas the status display consists of the first line from the large display Status display of Machine operating area First line Ctrl Energy power display Display Meaning The machine is not productive The machine is productive and energy is being consumed The machine is feeding energy back into the supply system The power display must be switched on in the status ...

Page 44: ...eral alarms are active An acknowledgment symbol indicates that the alarm can be ac knowledged or canceled NC or PLC message Message numbers and texts are shown in black lettering An arrow indicates that several messages are active Messages from NC programs do not have numbers and appear in green lettering Second line Display Meaning Program path and program name The displays in the second line can...

Page 45: ...ne function in cycles CST configured stop program stops at stop relevant locations which you defined before the program starts Channel operational messages Stop An operator action is usually required Wait No operator action is required The machine manufacturer settings determine which program controls are displayed Machine manufacturer Please observe the information provided by the machine manufac...

Page 46: ...ning Header columns Work Machine Display of axes in selected coordinate system Position Position of displayed axes Display of distance to go The distance to go for the current NC block is displayed while the program is running Feed override The feed acting on the axes as well as the override are displayed in the full screen version REPOS offset The distances traversed in manual mode are displayed ...

Page 47: ... tool D Cutting edge of the current tool The tool is displayed with the associated tool type symbol corresponding to the actual coordinate system in the selected cutting edge position If the tool is swiveled then this is taken into account in the display of the cutting edge position In DIN ISO mode the H number is displayed instead of the cutting edge num ber H H number tool offset data record for...

Page 48: ...dle is turning counterclockwise Spindle is stationary Override Display as a percentage Spindle utilization rate Display between 0 and 100 The upper limit value can be greater than 100 See machine manufacturer s specifications Note Display of logical spindles If the spindle converter is active logical spindles are displayed in the workpiece coordinate system When switching over to the machine coord...

Page 49: ...asured machining time of the program group automatic mode Light blue background Estimated machining time of the program block simulation Blue background Estimated machining time of the program group simulation Yellow background Wait time automatic mode or simulation Highlighting of selected G code commands or keywords In the program editor settings you can specify whether selected G code commands ...

Page 50: ...ing modes The user interface consists of different windows featuring eight horizontal and eight vertical softkeys You operate the softkeys with the keys next to the softkey bars You can display a new window or execute functions using the softkeys The operating software is sub divided into six operating areas machine parameter program program manager diagnosis startup three operating modes and four...

Page 51: ...ow When you have entered all the necessary parameters in the parameter screen form correctly you can close the window and save the parameters using the Accept softkey The values you entered are applied to a program Use the OK softkey to initiate an action immediately e g to rename or delete a program 2 4 7 Entering or selecting parameters When setting up the machine and during programming you must...

Page 52: ...Press the INPUT key to complete the parameter input Changing or calculating parameters If you only want to change individual characters in an input field rather than overwriting the entire entry switch to insertion mode In this mode you can also enter simple calculation expressions without having to explicitly call the calculator Note Functions of the calculator Function calls of the calculator ar...

Page 53: ...4 8 Pocket calculator The calculator allows you to calculate values for entry fields It is possible to choose between a simple standard calculator and the extended view with mathematical functions Using the calculator You can simply use the calculator at the touch panel Without a touch panel you can use the calculator using the mouse Procedure 1 Position the cursor on the desired entry field 2 Pre...

Page 54: ...s The following save and delete functions are provided for modifications Key Function Buffer value Memory Save Retrieve from buffer memory Memory Recall Delete buffer memory contents Memory Clear Delete individual character Backspace Delete expression Clear Element Delete all entries Clear Nesting functions Various possibilities are available for the nesting of functions as follows Position the cu...

Page 55: ...e trigonometric functions in degrees DEG The designation of the key changes to DEG OR Press the DEG key to calculate the trigonometric functions in radian The designation of the key changes to RAD 3 4 Press the key for the desired trigonometric function e g SIN Enter the numerical value Further mathematical functions Press the keys in the specified order Square number Num ber Square root Num ber E...

Page 56: ... calculated value is displayed in the entry field The key for the unit is highlighted in gray once again 2 4 10 Context menu When you right click the context menu opens and provides the following functions Cut Cut Ctrl X Copy Copy Ctrl C Paste Paste Ctrl V Program editor Additional functions are available in the editor Undo the last change Undo Ctrl Z Redo the changes that were undone Redo Ctrl Y ...

Page 57: ...ntroller directly on the user interface by pressing the key combination CTRL L 2 4 12 Entering Chinese characters 2 4 12 1 Function input editor Using the input editor IME Input Method Editor you can select Asian characters on classic panels without touch operation where you enter the phonetic notation These characters are transferred into the user interface Note Call the input editor with Alt S T...

Page 58: ... that are entered are directly transferred into the input field from where the editor was called Structure of the editor Phonetic sound selection from the dictionary Learning function of the dictionary Listed characters Phonetic sound input Function selection Figure 2 1 Example Pinyin input Phonetic sound selection from the dictionary Listed characters for the input field Listed characters for pho...

Page 59: ...se Procedure Editing characters using the Pinyin method 1 Open the screen form and position the cursor on the input field Press the Alt S keys The editor is displayed 2 Enter the desired phonetic notation using Latin letters Use the upper input field for traditional Chinese 3 Press the Cursor down key to reach the dictionary 4 Keeping the Cursor down key pressed displays all the entered pho netic ...

Page 60: ...racter 2 4 12 3 Editing the dictionary Learning function of the input editor Requirement The control has been switched over to Chinese An unknown phonetic notation has been entered into the input editor 1 The editor provides a further line in which the combined characters and phonetic notations are displayed The first part of the phonetic notation is displayed in the field for selecting the phonet...

Page 61: ...hes for one phonetic spelling then these must be specified in the dictionary line by line Otherwise several characters can be specified for each line The generated file should be saved in the UTF8 format under the name dictchs txt simplified Chinese or dictcht txt traditional Chinese Line structure Pinyin phonetic spelling TAB Chinese characters LF OR Pinyin phonetic spelling TAB Chinese character...

Page 62: ...er the characters using a matrix Korean keyboard To enter Korean characters you will need a keyboard with the keyboard assignment shown below In terms of key layout this keyboard is the equivalent of an English QWERTY keyboard and individual events must be grouped together to form syllables Structure of the editor Functions Editing characters using a matrix Editing characters using the keyboard In...

Page 63: ...ect the keyboard 4 Switch to the function selection box 5 Select Korean character input 6 Enter the required characters 7 Press the input key to enter the character into the input field Editing characters using a matrix 1 Open the screen form and position the cursor on the input field Press the Alt S keys The editor is displayed 2 Switch to the Keyboard Matrix selection box 3 Select the matrix 4 S...

Page 64: ...a in the control system is protected by passwords at sensitive places Access protection via protection levels The input or modification of data for the following functions depends on the protection level setting Tool offsets Work offsets Setting data Program creation program editing Note Configuring access levels for softkeys You have the option of providing softkeys with protection levels or comp...

Page 65: ... protection level 1 User protection level 3 Service protection level 2 Start up operating area Protection levels End user protection level 3 Keyswitch 3 protection level 4 Keyswitch 3 protection level 4 Keyswitch 3 protection level 4 Keyswitch 3 protection level 4 End user protection level 3 End user protection level 3 End user protection level 3 Introduction 2 4 User interface Turning Operating M...

Page 66: ...ing mode for panel softkey The system switches into cleaning mode 2 4 16 Display live image from a camera In SINUMERIK Operate you can display a live image from a camera The camera image allows you to track remote processes and monitor difficult to access areas You can also document and store machine states You can create and configure up to two cameras Machine manufacturer Please observe the info...

Page 67: ...each window and if required step by step instructions for the operating sequences A detailed help is provided in the editor for every entered G code You can also display all G functions and take over a selected command directly from the help into the editor A help page with all parameters is provided on the input screen in the cycle programming Lists of the machine data Lists of the setting data L...

Page 68: ...key 5 Press the Follow reference softkey or the INPUT key to display the help page for the selected topic 6 Press the Current topic softkey to return to the original help Searching for a topic 1 Press the Search softkey The Search in Help for window appears 2 Activate the Full text checkbox to search in all help pages If the checkbox is not activated a search is performed in the table of contents ...

Page 69: ...F12 key The associated data description is displayed Displaying and inserting a G code command in the editor 1 A program is opened in the editor Position the cursor on the desired G code command and press the HELP or the F12 key The associated G code description is displayed 2 Press the Display all G functions softkey 3 With the aid of the search function select for example the desired G code comm...

Page 70: ...Introduction 2 4 User interface Turning 70 Operating Manual 06 2019 A5E44903486B AB ...

Page 71: ...dheld devices and SINUMERIK control systems can be operated with the SINUMERIK Operate Generation 2 user interface OP 015 black OP 019 black PPU 290 3 HT 8 SIMATIC ITC V3 SIMATIC IFP SIMATIC panel IPC Additional information You can find more information on the topic of user interface at SINUMERIK Operate Commissioning Manual IM9 840D sl SINUMERIK Operate Commissioning Manual IH9 828D You can find ...

Page 72: ...ensitive glass user interface on the Operator panel optimally with the following gloves Dermatril L Camatril Velours type 730 Uvex Profas Profi ENB 20A Camapur Comfort Antistatic type 625 Carex type 1505 k leather Reusable gloves medium white cotton BM Polyco RS order number 562 952 Thicker work gloves Thermoplus KCL type 955 KCL Men at Work type 301 Camapur Comfort type 619 Comasec PU 4342 Multit...

Page 73: ...ically with one finger Scroll in lists e g programs tools zero points Scroll in files e g NC program Flick vertically with two fingers Page scroll in lists e g ZO Page scroll in files e g NC programs Flick vertically with three fingers Scroll to the start or end of lists Scroll to the start or end of files Multitouch operation with SINUMERIK Operate 3 3 Finger gestures Turning Operating Manual 06 ...

Page 74: ...aking view Pan with one finger Move graphic contents e g simulation mold making view Move list contents Pan with two fingers Rotate graphic contents e g simulation mold making view Tap and hold Open input fields to change Activate or deactivate edit mode e g current block display Multitouch operation with SINUMERIK Operate 3 3 Finger gestures Turning 74 Operating Manual 06 2019 A5E44903486B AB ...

Page 75: ...er right and left hand corners to open the TCU menu The menu has to be opened for service purposes Note Flicking gestures with several fingers The gestures only function reliably if you hold your fingers sufficiently far apart The fingers should be at least 1 cm apart Multitouch operation with SINUMERIK Operate 3 3 Finger gestures Turning Operating Manual 06 2019 A5E44903486B AB 75 ...

Page 76: ...d 3 4 2 Function key block Operator control Function Switch operating area Tap the current operating area and select the desired operating area from the operating area bar Switch operating mode The operating mode is only displayed To switch the operating mode tap the operating area and select the operating area from the vertical softkey bar Multitouch operation with SINUMERIK Operate 3 4 Multitouc...

Page 77: ...line help Camera Generates a screenshot 3 4 3 Further operator touch controls Operator control Function Advances to the next horizontal softkey bar When page 2 of the menu is called the arrow appears on the right Advances to the higher level menu Advances to the next vertical softkey bar Tapping the Cancel alarm symbol clears all queued cancel alarms If a channel menu has been configured it is dis...

Page 78: ...cted the icon of a minimized keyboard appears in place of the virtual keyboard Use the icon to open the virtual keyboard again 3 4 5 Special tilde character If the shift key for letters and special characters is pressed the keyboard assignment changes to the special characters Tilde In the Editor or in alphanumeric input fields the special character Tilde is entered with the Tilde key In numerical...

Page 79: ...idescreen format multitouch panel e g OP 015 black is required to display widgets and pages It is only possible to activate and configure a sidescreen when using the SINUMERIK Operate Generation 2 user interface References For information on activating the sidescreen and to configure the virtual keys refer to the following literature SINUMERIK Operate IM9 SINUMERIK 840D sl Commissioning Manual 3 5...

Page 80: ...dow in the Parameter operating area Opens the Program operating area Opens the Program manager operating area Opens the Diagnostics operating area Opens the Commissioning operating area Hides the sidescreen Shows the sidescreen Multitouch operation with SINUMERIK Operate 3 5 Expansion with side screen Turning 80 Operating Manual 06 2019 A5E44903486B AB ...

Page 81: ...vertically with 1 finger OR To return to the end or to the beginning of the list of widgets swipe vertically with 3 fingers Open widgets To open a widget tap the header line of the widget 3 5 4 Actual value widget The widget contains the position of the axes in the displayed coordinate system The distance to go for the current NC block is displayed while a program is running Multitouch operation w...

Page 82: ...cription are displayed for every alarm An acknowledgment symbol indicates how the alarm is acknowledged or canceled Vertical scrolling is possible if multiple alarms are pending Wipe horizontally to switch between alarms and messages 3 5 7 NC PLC variables widget The NC PLC variables widget displays the NC and PLC variables The variable name data type and value are shown for each variable Multitou...

Page 83: ... scrolling is possible if multiple axes are present 3 5 9 Tool widget The widget contains the geometry and wear data for the active tool The following information is additionally displayed depending on the machine configuration EC Active location dependent offset setting up offset SC Active location dependent offset additive offset TOFF Programmed tool length offset in WCS coordinates and programm...

Page 84: ...y 3 5 11 Program runtime widget The widget contains the following data Total runtime of the program Time remaining to end of program This data is estimated for the first program run Additionally progress of the program is visualized in a bar chart as a percentage 3 5 12 Widget Camera 1 and Camera 2 You can create up to two cameras for tracking remote processes and monitoring difficult to access ar...

Page 85: ... Operate Commissioning Manual 3 5 13 Sidescreen with pages for the ABC keyboard and or machine control panel Not only standard widgets but also pages with ABC keyboards and machine control panels can be configured in the sidescreen of a multitouch panel Multitouch operation with SINUMERIK Operate 3 5 Expansion with side screen Turning Operating Manual 06 2019 A5E44903486B AB 85 ...

Page 86: ...isplay of standard widgets in the sidescreen Display of an ABC keyboard on the sidescreen Display of a machine control panel on the sidescreen 3 5 14 Example 1 ABC keyboard in the sidescreen ABC keyboard Key to display the keyboard Multitouch operation with SINUMERIK Operate 3 5 Expansion with side screen Turning 86 Operating Manual 06 2019 A5E44903486B AB ...

Page 87: ...ne control panel in the sidescreen Machine control panel Key to display the machine control panel Multitouch operation with SINUMERIK Operate 3 5 Expansion with side screen Turning Operating Manual 06 2019 A5E44903486B AB 87 ...

Page 88: ...NUMERIK Operate Display Manager is required for the SINUMERIK Operate Display Manager function Note The standard configuration of the Display Manager only supports the landscape orientation of the screen Additional information For further information on the activation and configuration of the Display Manager please refer to the following reference SINUMERIK Operate IM9 SINUMERIK 840D sl Commission...

Page 89: ...widgets Display area for applications e g PDF 3 6 3 Operator controls The Display Manager is activated Operator control Function Menu Tap on the menu to select the desired arrangement of the display areas 3 display areas SINUMERIK Operate with function block Widget area Applications area PDF virtual keyboard Multitouch operation with SINUMERIK Operate 3 6 SINUMERIK Operate Display Manager 840D sl ...

Page 90: ...2 Tool Page 83 Axle load Page 83 Alarms Page 82 Program runtime Page 84 Service life Page 84 NC PLC variables Page 82 PDF Opens the PDF stored here The following functions are available in the PDF display Open CTRL O Mark CTRL A Copy CTRL C Go to CTRL G Search CTRL F Display and hide bookmarks CTRL B Alternatively use the PDF display via the animated toolbar at the top left You optimize the read v...

Page 91: ...stream ing process If a camera configuration is changed or an issue with connec tivity occurs reboot the system to activate the streaming process on the camera Maximizing the display area Enlarges the area with SINUMERIK Operate and the area for the applica tions to the full dimensions of the panel Minimizing the display area The area with SINUMERIK Operate and the area for the applications are re...

Page 92: ...Multitouch operation with SINUMERIK Operate 3 6 SINUMERIK Operate Display Manager 840D sl only Turning 92 Operating Manual 06 2019 A5E44903486B AB ...

Page 93: ...up the main screen opens according to the operating mode specified by the machine manufacturer This is usually the main screen for the REF POINT function Machine manufacturer Please observe the information provided by the machine manufacturer Turning Operating Manual 06 2019 A5E44903486B AB 93 ...

Page 94: ...osition from where they can approach the reference point without a collision The axes can also all approach the reference point simultaneously depending on the manufacturer s settings Machine manufacturer Please refer to the machine manufacturer s specifications NOTICE Risk of collision If the axes are not in a collision free position you must first traverse them to safe positions in JOG or MDI mo...

Page 95: ...layed position of an axis corresponds to its actual position on the machine when you reference an axis Your confirmation is the requirement for the availability of other Safety Integrated functions You can only give your user agreement for an axis after it has approached the reference point The displayed axis position always refers to the machine coordinate system Machine Option User agreement wit...

Page 96: ...cknowledgement field for the axis in ques tion 7 Activate the acknowledgement with the SELECT key The selected axis is marked with an x meaning safely referenced in the Acknowledgement column By pressing the SELECT key again you deactivate the acknowl edgement again Setting up the machine 4 2 Approaching a reference point Turning 96 Operating Manual 06 2019 A5E44903486B AB ...

Page 97: ...G mode REF POINT REPOS REF POINT function The REF POINT function is used to synchronize the control and the machine For this purpose you approach the reference point in JOG mode Selecting REF POINT Press the REF POINT key REPOS function The REPOS function is used for repositioning to a defined position After a program interrupt e g to correct tool wear values move the tool away from the contour in...

Page 98: ... programs and subroutines for motion sequences or simple workpieces by approaching and saving positions Selecting Teach In Press the TEACH IN key AUTO mode In automatic mode you can execute a program completely or only partially Select AUTO Press the AUTO key The Single block function is available in AUTO mode Single block function You can execute a program block by block with the Single block fun...

Page 99: ...e or more channels An operating mode group is in one of Automatic JOG or MDI operating modes i e several channels of an operating mode group can never assume different operating modes 4 3 3 Channel switchover It is possible to switch between channels when several are in use Since individual channels may be assigned to different mode groups a channel switchover command is also an implicit mode swit...

Page 100: ...References SINUMERIK Operate Commissioning Manual Setting up the machine 4 3 Modes and mode groups Turning 100 Operating Manual 06 2019 A5E44903486B AB ...

Page 101: ... Press the JOG or AUTO key 3 Press the Act vls MCS softkey The machine coordinate system is selected The title of the actual value window changes in the MCS Machine manufacturer The softkey to changeover the coordinate system can be hidden Please refer to the machine manufacturer s specifications 4 4 2 Switching the unit of measurement You can set millimeters or inches as the unit of measurement f...

Page 102: ...nctions function manual Procedure 1 Select the mode JOG or AUTO in the Machine operating area 2 Press the menu forward key and the Settings softkey A new vertical softkey bar appears 3 Press the Switch to inch softkey A prompt asks you whether you really want to switch over the unit of measurement 4 Press the OK softkey The softkey label changes to Switch to metric The unit of measurement applies ...

Page 103: ...fect on the axis positions and the active zero offset Resetting the relative actual value Press the Delete REL softkey The actual values are deleted The softkeys to set the zero point in the relative coordinate system are only available if the corresponding machine data is set Machine manufacturer Please refer to the machine manufacturer s specifications Precondition The controller is in the workp...

Page 104: ...toggle between the axes with the cursor keys and press the INPUT key to confirm the entries OR Press softkey Z 0 X 0 or Y 0 if there is a Y axis to set the re quired position to zero Resetting the actual value Press the Delete active WO softkey The offset is deleted permanently NOTICE Irreversible active zero offset The current active zero offset is irreversibly deleted by this action Setting up t...

Page 105: ... specifications Logging measurement results After you have completed the measurement you have the option to output the displayed values to a log You can define whether the log file that is generated is continually written to for each new measurement or is overwritten See also Logging tool measurement results Page 111 Settings for the measurement result log Page 115 4 5 1 Measuring a tool manually ...

Page 106: ...eady be entered in the tool list 6 Press the In manual softkey The tool is accepted into the Length Manual window 7 Press the X or Z softkey depending on which tool length you want to measure 8 Scratch the required edge using the tool 9 If you do not wish to keep the tool at the workpiece edge then press the Save position softkey The tool position is saved and the tool can be retracted from the wo...

Page 107: ...vel axis around Y and associated tool spindle The swivel axis can be used to align the tool on the X Z level The swivel axis can assume any position around Y to measure turning tools Multiples of 90 are permitted for milling and drilling tools Multiples of 180 are possible when positioning the tool spindle Note Lathes with B axis For lathes with a B axis execute the tool change and alignment in th...

Page 108: ...g edge position must be entered into the tool list corresponding to the initial tool carrier position Calibrate the probe first Machine manufacturer Please refer to the machine manufacturer s specifications Procedure 1 Insert the tool that you want to measure If the tool is to be measured using a tool carrier that can be orientated then at this position the tool should be aligned in the same way t...

Page 109: ...ng that this is possible 4 5 3 Calibrating the tool probe To be able to measure your tools automatically you must first determine the position of the tool probe in the machine area in relation to the machine zero Machine manufacturer Please refer to the machine manufacturer s specifications Sequence The calibrating tool must be a turning tool type roughing or finishing tool Cutting edge positions ...

Page 110: ...he tool dimensions if this is available on the machine In this case SINUMERIK Operate calculates the tool offset data from the known positions of the tool carrier reference point and the cross hairs of the magnifying glass Note Lathes with B axis For lathes with a B axis execute the tool change and alignment in the T S M window before performing the measurement Procedure 1 Select the JOG mode in t...

Page 111: ...ts can only be entered into a log once the measurement has been fully completed Procedure 1 You are in the JOG mode and have pressed the Measure tool softkey The Measurement log softkey cannot be used 2 Insert the tool select the measuring version and measure the tool as usual The tool data are displayed once the measurement has been completed The Measurement log softkey can be operated 3 Press th...

Page 112: ...llowing selection options can be switched in or switched out Calibration plane measuring plane only 840D sl Zero offset as basis for the measuring process only 840D sl Number of the probe calibration data record only 840D sl Offset target settable zero offset Offset target basis reference Offset target global basic zero offset only 840D sl Offset target channel specific basic zero offset only 840D...

Page 113: ...ge window 4 Traverse the tool in the Z direction and scratch the workpiece 5 Enter the position setpoint of the workpiece edge Z0 and press the Set ZO softkey Note Settable zero offsets The labeling of the softkeys for the settable zero offsets varies i e the settable zero offsets configured on the machine are displayed examples G54 G57 G54 G505 G54 G599 Please refer to the machine manufacturer s ...

Page 114: ...You are in the JOG mode and have pressed the Workpiece zero soft key The Measurement log softkey cannot be used 2 Select the required measurement version and measured the workpiece zero as usual The measured values are displayed once the measurement has been completed 2 Press the Measurement log softkey to save the measurement data as log The Measurement log softkey becomes inactive again Setting ...

Page 115: ...ch The log created is attached to the previous log Where the log is saved The log created is saved in a specified directory Procedure 1 Select the Machine operating area 2 Press the JOG key 3 Press the menu forward key and the Settings softkey 4 Press the Measurement log softkey The Settings for measurement log window is opened 5 Position the cursor to the log format field and select the required ...

Page 116: ...ng tool measurement results Page 111 Logging measurement results for the workpiece zero Page 113 Setting up the machine 4 7 Settings for the measurement result log Turning 116 Operating Manual 06 2019 A5E44903486B AB ...

Page 117: ...s displayed 7RWDO RIIVHW RUN RIIVHW FRDUVH DVLV RIIVHW RUN RIIVHW ILQH 6 6 RRUGLQDWH WUDQVIRUPDWLRQ 6 0 6 0 Figure 4 1 Zero offsets When the machine zero is not identical to the workpiece zero at least one offset base offset or zero offset exists in which the position of the workpiece zero is saved Base offset The base offset is a zero offset that is always active If you have not defined a base of...

Page 118: ...hine manufacturer s specifications Procedure 1 Select the Parameter operating area 2 Press the Zero offset softkey The Zero Offset Active window is opened Note Further details on zero offsets If you would like to see further details about the specified offsets or if you would like to change values for the rotation scaling or mirroring press the Details softkey 4 8 2 Displaying the zero offset over...

Page 119: ...ect a zero point that has been set Tool reference Displays the additional work offsets programmed with P_TOOLFRAME Workpiece reference Displays the additional work offsets programmed with P_WPFRAME Programmed WO Displays the additional work offsets programmed with P_PFRAME Cycle reference Displays the additional work offsets programmed with P_CYCFRAME Total WO Displays the active work offset resul...

Page 120: ...offset G54 G599 window Rotation scaling and mirroring are displayed Procedure 1 Select the Parameter operating area 2 Press the Work offset softkey 3 Press the G54 G599 softkey The Work offset G54 G599 mm window opens Note The labeling of the softkeys for the settable work offsets varies i e the settable work offsets configured on the machine are displayed exam ples G54 G57 G54 G505 G54 G599 Pleas...

Page 121: ...achine manufacturer Please refer to the machine manufacturer s specifications Note Settings for rotation scaling and mirroring are specified here and can only be changed here Tool details You can display the following details for the tool and wear data for tools TC Adapter dimension Length length wear EC setup correction SC sum correction Total length Radius radius wear You can also change the dis...

Page 122: ...able OR Press the Clear offset softkey to reset all entered values Press the ZO or ZO softkey to select the next or previous offset respectively within the selected area Active Base G54 to G599 without first having to switch to the overview window If you have reached the end of the range e g G599 you will switch automatically to the beginning of the range e g G54 These value changes are available ...

Page 123: ...y A confirmation prompt is displayed as to whether you really want to de lete the work offset 7 Press the OK softkey to confirm that you wish to delete the work offset 4 8 7 Measuring the workpiece zero Procedure 1 Select the Parameters operating area and press the Zero offset soft key 2 Press the G54 G599 softkey and select the zero offset in which the zero point is to be saved 3 Press the Workpi...

Page 124: ... tool in the Z direction and scratch it 5 Enter the position setpoint of the workpiece edge Z0 and press the Set ZO softkey Setting up the machine 4 8 Zero offsets Turning 124 Operating Manual 06 2019 A5E44903486B AB ...

Page 125: ...s however only become active at the start of a new motion Procedure 1 Select the Parameter operating area 2 Press the Setting data softkey The Working Area Limitation window appears 3 Place the cursor in the required field and enter the new values via the numeric keyboard The upper or lower limit of the protection zone changes according to your inputs 4 Click the active checkbox to activate the pr...

Page 126: ...eters Note The Spindle data softkey only appears if a spindle is configured Procedure 1 Select the Parameter operating area 2 Press the Setting data and Spindle data softkeys The Spindles window opens 3 If you want to change the spindle speed place the cursor on the Maxi mum Minimum or Spindle speed limitation at G96 and enter a new value 4 9 3 Spindle chuck data You store the chuck dimensions of ...

Page 127: ...orward edge or stop edge automatically serves as the valid reference point when traversing the counter spindle This is especially important when gripping the workpiece using the counter spindle 6 Dimensioning counter spindle jaw type 1 6 Dimensioning counter spindle jaw type 2 Stop edge Front edge Setting up the machine 4 9 Monitoring axis and spindle data Turning Operating Manual 06 2019 A5E44903...

Page 128: ...meter Description Unit Main spindle Dimensions of the forward edge or stop edge Jaw type 1 Jaw type 2 ZC1 Main spindle chuck dimensions inc mm ZS1 Main spindle stop dimensions inc mm ZE1 Jaw dimension main spindle inc only for Jaw type 2 mm XR Tailstock diameter only for tailstock that has been set up mm ZR Tailstock length only for tailstock that has been set up mm Counter spindle Dimensions of t...

Page 129: ... spindle that has been set up mm ZE3 Jaw dimension counter spindle inc only for a counter spindle that has been set up and Jaw type 2 mm XR Tailstock diameter only for tailstock that has been set up mm ZR Tailstock length only for tailstock that has been set up mm Setting up the machine 4 9 Monitoring axis and spindle data Turning Operating Manual 06 2019 A5E44903486B AB 129 ...

Page 130: ...ifications Procedure 1 Select the Parameter operating area 2 Press the Setting data and Data lists softkeys The Setting Data Lists window opens 3 Press the Select data list softkey and in the View list select the re quired list with setting data Setting up the machine 4 10 Displaying setting data lists Turning 130 Operating Manual 06 2019 A5E44903486B AB ...

Page 131: ...chine axes are assigned to the particular channel They can only be individually traversed i e the actual machine state has no influence The also applies to channel machine axes that are declared as geometry axes Machine manufacturer Please refer to the machine manufacturer s specifications Procedure 1 Select the Machine operating area 2 Press the JOG AUTO or MDI key 3 Press the menu forward key an...

Page 132: ...w closes Deactivate handwheel 1 Position the cursor on the handwheel whose assignment you wish to cancel e g No 1 2 Press the softkey for the assigned axis again e g X OR Open the Axis selection box using the INSERT key navigate to the empty field and press the INPUT key Clearing an axis selection also clears the handwheel selection e g X is cleared for handwheel no 1 and is no longer active Setti...

Page 133: ...ns option to load and save MDI programs for 828D 4 12 1 Loading an MDA program from the Program Manager Procedure 1 Select the Machine operating area 2 Press the MDI key The MDI editor opens 3 Press the Load MDI softkey The Load in MDI window opens It shows you a view of the program manager 4 Position the cursor to the corresponding storage location press the Search softkey and enter the required ...

Page 134: ...storage location press the Search softkey and enter the required search term in the search dialog if you wish to search for a specific directory or subdirectory Note The place holders replaces any character string and re places any character make it easier for you to perform a search 6 Press the OK softkey When you place the cursor on a folder a window opens which prompts you to assign a name OR W...

Page 135: ...e cursor right key enter the required value and press OK When editing a cycle either the help screen or the graphic view can be displayed 5 Press the CYCLE START key The control executes the input blocks When executing G code commands and standard cycles you have the option of controlling the sequence as follows Executing the program block by block Testing the program Settings under program contro...

Page 136: ...a program that you created in the MDI window or loaded from the program manager Procedure Press the Delete blocks softkey The program blocks displayed in the program window are deleted Setting up the machine 4 12 MDA Turning 136 Operating Manual 06 2019 A5E44903486B AB ...

Page 137: ...f the controller with the machine reference point approach Set up the machine i e activate manually controlled motions on the machine using the keys and handwheels provided on the machine control panel You can activate manually controlled motions on the machine using the keys and handwheels provided on the machine control panel while a part program is interrupted Turning Operating Manual 06 2019 A...

Page 138: ...manufacturer s specifications Parameter Meaning Unit T Input of the tool name or location number You can select a tool from the tool list using the Select tool softkey D Cutting edge number of the tool 1 9 ST Sister tool 1 99 for replacement tool strategy Spindle Spindle selection identification with spindle number Spindle M function Spindle off Spindle is stopped CCW rotation Spindle rotates coun...

Page 139: ...re 1 Select the JOG operating mode 2 Press the T S M softkey 3 Select as to whether you wish that the tool is identified using a name or the location number 4 Enter the name or the number of the tool T in the entry field OR Press the Select tool softkey The tool selection window is opened Place the cursor on the desired tool and press the OK softkey The tool is transferred to the T S M window and ...

Page 140: ...eld 3 If the machine has a gearbox for the spindle set the gearing step 4 Select a spindle direction of rotation clockwise or counterclockwise in the Spindle M function field 5 Press the CYCLE START key The spindle rotates 6 Select the Stop setting in the Spindle M function field Press the CYCLE START key The spindle stops Note Changing the spindle speed If you enter the speed in the Spindle field...

Page 141: ...pecified in degrees 4 Press the CYCLE START key The spindle is moved to the desired position Note You can use this function to position the spindle at a specific angle e g during a tool change A stationary spindle is positioned via the shortest possible route A rotating spindle is positioned as it continues to turn in the same direction Working in manual mode 5 2 Selecting a tool and spindle Turni...

Page 142: ... traverse the axes in manual mode via the Increment and Axis keys or handwheels Procedure 1 Select the Machine operating area 2 Press the JOG key 3 Press keys 1 10 etc up to 10000 in order to move the axis in a defined increment The numbers on the keys indicate the traverse path in micrometers or microinches Example Press the 100 button for a desired increment of 100 μm 0 1 mm 4 Select the axis to...

Page 143: ...ns 5 3 2 Traversing axes by a variable increment Procedure 1 Select the Machine operating area 2 Press the JOG key 3 Press the Settings softkey The Settings for Manual Operation window is opened 4 Enter the desired value for the Variable increment parameter Example Enter 500 for a desired increment of 500 μm 0 5 mm 5 Press the Inc VAR key 6 Select the axis to be traversed 7 Press the or key Each t...

Page 144: ...ns softkey 4 Enter the target position or target angle for the axis or axes to be trav ersed 5 Specify the desired value for the feedrate F OR Press the Rapid traverse softkey The rapid traverse is displayed in field F 6 Press the CYCLE START key The axis is traversed to the specified target position If target positions were specified for several axes the axes are traversed simultaneously Working ...

Page 145: ...iece is taken into account and the spindle moved according to the thread Use the Z axis as well as the spindle when retracting from threads The machine OEM sets up the Retract function Machine manufacturer Please observe the information provided by the machine manufacturer Procedure 1 The power feed to the machine is interrupted OR RESET interrupts an active part program 2 After a power supply int...

Page 146: ...m the workpiece according to the retraction axis displayed in the Retract Tool window 8 Press the Retract softkey again when the tool is at the desired position Working in manual mode 5 5 Manual retraction Turning 146 Operating Manual 06 2019 A5E44903486B AB ...

Page 147: ...e and safety clearance are set via the machine data SCS_MAJOG_SAFETY_CLEARANCE or SCS_MAJOG_RELEASE_PLANE Machine manufacturer Please refer to the machine manufacturer s specifications Direction of spindle rotation If the ShopMill ShopTurn option is activated the direction of spindle rotation is taken from the tool parameters entered in the tool list If the ShopMill ShopTurn option is not set sele...

Page 148: ...n form at any time to check and correct the inputs Parameters Description Unit T Tool name D Cutting edge number F Feedrate mm rev S V Spindle speed or constant cutting rate rpm m min Spindle M function Direction of spindle rotation only when ShopTurn is not active Machining roughing finishing Position Machining position Machining direction Face Longitudinal X0 Reference point abs mm Working in ma...

Page 149: ...g radius R1 R3 mm XF2 Undercut alternative to FS2 or R2 mm D Infeed depth inc for roughing only mm UX Final machining allowance in X direction inc for roughing only mm UZ Final machining allowance in Z direction inc for roughing only mm See also Tool offset value feedrate and spindle speed T D F S V Page 304 Working in manual mode 5 6 Simple stock removal of workpiece Turning Operating Manual 06 2...

Page 150: ...eps Thread synchronization remains effective without deactivation even after the machining has been shut down Requirement The spindle is stationary One threading tool is active Procedure 1 Select the JOG operating mode 2 Press the menu forward key and the Thread synchr softkey 3 Thread the thread cutting tool into the thread turn as shown in the help screen 4 Press the Teach in main spindle softke...

Page 151: ...creen form The selection boxes for main spindle and counterspindle indicate wheth er thread synchronization is active for the particular spindle yes active no not active 5 Now carry out the thread turning machining step 6 For the main spindle or counterspindle select the no entry to deactivate thread synchronization Working in manual mode 5 7 Thread synchronizing Turning Operating Manual 06 2019 A...

Page 152: ...p feedrate G95 Enter the desired feedrate in mm rev Variable increment For variable increments enter the desired increment when traversing axes Spindle speed Here enter the desired spindle speed in rpm Procedure 1 Select the Machine operating area 2 Press the JOG key 3 Press the menu forward key and the Settings softkey The Settings for manual operation window is opened See also Switching the unit...

Page 153: ...ave been entered The necessary safety interlocks implemented by the machine manufacturer are activated General sequence 1 Use the Program manager to select the desired program 2 Select under NC Local Drive USB or set up network drives the desired program 3 Press the Select softkey The program is selected for execution and automatically switched to the Machine operating area 4 Press the CYCLE START...

Page 154: ... location where it stopped Canceling machining Press the RESET key Execution of the program is interrupted On the next start machining will start from the beginning Machine manufacturer Please observe the information provided by the machine manufacturer Machining the workpiece 6 1 Starting and stopping machining Turning 154 Operating Manual 06 2019 A5E44903486B AB ...

Page 155: ...taining the program that you want to select 4 Press the INPUT key OR Press the Right cursor key The directory contents are displayed 5 Place the cursor on the desired program 6 Press the Select softkey When the program has been successfully selected an automatic changeover to the Machine operating area occurs Machining the workpiece 6 2 Selecting a program Turning Operating Manual 06 2019 A5E44903...

Page 156: ...ps after every machine block except for cycles SB2 Data block Machining stops after every block i e also for data blocks except for cycles SB3 Single block fine Machining stops after every machine block also in cycles Precondition A program must be selected for execution in AUTO or MDA mode Procedure 1 Press the Prog ctrl softkey and select the desired variant in the SBL field 2 Press the SINGLE B...

Page 157: ...osed to run block by block The key is deselected again If you now press the CYCLE START key again the program is exe cuted to the end without interruption Machining the workpiece 6 3 Executing a trail program run Turning Operating Manual 06 2019 A5E44903486B AB 157 ...

Page 158: ... background Measured machining time of the program block automatic mode Green background Measured machining time of the program group automatic mode Light blue background Estimated machining time of the program block simulation Blue background Estimated machining time of the program group simulation Yellow background Wait time automatic mode or simulation Highlighting of selected G code commands o...

Page 159: ...g a basic block If you want precise information about axis positions and important G functions during testing or program execution you can call up the basic block display This is how you check when using cycles for example whether the machine is actually traversing Positions programmed by means of variables or R parameters are resolved in the basic block display and replaced by the variable value ...

Page 160: ...rent program level during the execution of a large program with several subprograms Several program run throughs If you have programmed several program run throughs i e subprograms are run through several times one after the other by specifying the additional parameter P then during processing the program runs still to be executed are displayed in the Program Levels window Program example N10 subp...

Page 161: ...gram run throughs Precondition A program must be selected for execution in AUTO mode Procedure Press the Program levels softkey The Program levels window appears Machining the workpiece 6 4 Displaying the current program block Turning Operating Manual 06 2019 A5E44903486B AB 161 ...

Page 162: ...ode Procedure 1 The program to be corrected is in the Stop or Reset mode 2 Press the Prog corr softkey The program is opened in the editor The program preprocessing and the current block are displayed The current block is also updated in the running program but not the dis played program section i e the current block moves out of the displayed program section If a subprogram is executed it is not ...

Page 163: ...aight line from the current position to the interrupt point Therefore you must first move the axes to a safe position in order to avoid collisions If you do not use the REPOS function after a program interrupt and then traversing the axes in manual mode then on changing to automatic mode and starting the machining process the control automatically traverses the axes in straight lines back to where...

Page 164: ...e observe the information provided by the machine manufacturer Search target via text search The search target is the interruption point main program and subprogram The function is only available if there is an interruption point After a program interruption CYCLE STOP RESET or power off the controller saves the coordinates of the interruption point The search target is the higher program level of...

Page 165: ...ive tools and other technological values If necessary manually approach a collision free start position Select the target block considering the selected block search variant Toggling between search pointer and search positions Press the Search pointer softkey again to exit the Search Pointer window and return to the program window to define search positions OR Press the Back softkey You have now e...

Page 166: ...get definition Requirement The program is selected and the controller is in Reset mode Procedure 1 Press the Block search softkey 2 Place the cursor on a particular program block OR Press the Find text softkey select the search direction enter the search text and confirm with OK 3 Press the Start search softkey The search starts Your specified search mode will be taken into ac count The current bl...

Page 167: ...Your specified search mode will be taken into account The search screen closes The current block will be displayed in the Program window as soon as the target is found 5 Press the CYCLE START key twice The execution will continue from the interruption point 6 7 5 Entering the search target via search pointer Enter the program point which you would like to proceed to in the Search Pointer window So...

Page 168: ...level 1 main program Procedure 1 Press the Block search softkey 2 Press the Search pointer softkey 3 Enter the full path of the program as well as the subprograms if required in the input fields 4 Press the Start search softkey The search starts Your specified search mode will be taken into account The Search window closes The current block will be displayed in the Program window as soon as the ta...

Page 169: ...sition The end position of the target block or the next programmed position is ap proached using the type of interpolation valid in the target block Only the axes programmed in the target block are moved Note If machine data 11450 1 1 is set the rotary axes of the active swivel data record are pre positioned after the block search With calculation with approach It is used to be able to approach th...

Page 170: ...on is executed however all auxiliary functions are output The NC starts the selected program in the program test mode If the NC reaches the specified target block in the actual channel it stops at the begin ning of the target block and deselects program test mode again After con tinuing the program with NC start after REPOS motion the auxiliary func tions of the target block are output For single ...

Page 171: ...ning step programs Machine manufacturer Please observe the information provided by the machine manufacturer Procedure You can find the required ShopTurn program or G code program in the block display 1 Press the Block search softkey 2 Position the cursor to the position block 3 Press the Start search softkey The Search window opens Define technology only with ShopTurn program 4 All of the technolo...

Page 172: ...g hole and continues to all ad ditional positions of the current position pattern and all of the following position patterns Note If you have hidden certain positions then only the displayed positions count for the number of the starting hole Machining the workpiece 6 7 Starting machining at a specific point Turning 172 Operating Manual 06 2019 A5E44903486B AB ...

Page 173: ...1 Programmed stop 1 The processing of the program stops at every block in which supplementary function M01 is programmed In this way you can check the already obtained result during the processing of a workpiece Note In order to continue executing the program press the CYCLE START key again Programmed stop 2 e g M101 The processing of the program stops at every block in which the Cycle end is prog...

Page 174: ...ions can be selected as relevant to stop in the Program con trol window Transition G0 G1 Transition G1 G0 Transition G0 G0 Note Please observe the information provided by the machine manufacturer Activating program control You can control the program sequence however you wish by selecting and clearing the relevant checkboxes Display response of active program controls If program control is activat...

Page 175: ...ed depends on a machine datum Machine manufacturer Please observe the information provided by the machine manufacturer Software option In order to have more than two skip levels for 828D you require the Extended operator functions option Skip levels activate Select the corresponding checkbox to activate the desired skip level Note The Program Control Skip Blocks window is only available when more ...

Page 176: ... successfully continued Software option You require the Extended operator functions option for the overstore function for 828D Requirement The program to be corrected is in the Stop or Reset mode Procedure 1 Select the Machine operating area in the AUTO mode 2 Press the Overstore softkey The Overstore window opens 3 Enter the required data and NC block 4 Press the CYCLE START key The blocks you ha...

Page 177: ... several blocks are entered in the overstore buffer then these are executed block by block after each NC start Deleting blocks Press the Delete blocks softkey to delete program blocks you have entered Machining the workpiece 6 9 Overstore Turning Operating Manual 06 2019 A5E44903486B AB 177 ...

Page 178: ...at the changes to programs saved in the NC memory take immediate effect If you are editing on a local drive or external drives you can also exit the editor without saving depending on the setting Programs in the NC memory are always automatically saved Exit the program correction mode using the Close softkey to return to the Program manager operating area See also Editor settings Page 186 Correcti...

Page 179: ...pened in the editor Procedure 1 Press the Search softkey A new vertical softkey bar appears The Search window opens at the same time 2 Enter the desired search term in the Text field 3 Select Whole words if you want to search for whole words only OR Activate the Exact expression checkbox if for example you want to search for place holders in program lines 4 Position the cursor in the Direction fie...

Page 180: ... the text you would like to insert automatically during the search 4 Position the cursor in the Direction field and choose the search direc tion forward backward with the SELECT key 5 Press the OK softkey to start the search If the text you are searching for is found the corresponding line is high lighted 6 Press the Replace softkey to replace the text OR Press the Replace all softkey to replace a...

Page 181: ...insert If you insert a G code then the program block is directly inserted where the write mark is located If you insert a program step then the program block is always inserted at the next block independent of the position of the write mark within the actual line This is necessary as a cycle call always requires its own line This behavior is in all applications irrespective of whether the program ...

Page 182: ...en the newly added program blocks are allocated a block number N num ber The following rules apply When creating a new program the first line is allocated the first block number If up until now the program had no N number then the program block inserted is allocated the starting block number defined in the First block number input field If N numbers already exist before and after the insertion poi...

Page 183: ...The program is opened in the editor Procedure 1 Press the softkey A new vertical softkey bar appears 2 Press the Renumber softkey The Renumbering window appears 3 Enter the values for the first block number and the increment to be used for numbering 4 Press the OK softkey The program is renumbered Note If you only want to renumber a section before the function call select the program blocks whose ...

Page 184: ...lect the Program manager operating area 2 Select the storage location and create a program or open a program The program editor opens 3 Select the required program blocks that you wish to combine to form a block 4 Press the Build group softkey The Form New Block window opens 5 Enter a designation for the block and press the OK softkey Opening and closing blocks 6 Press the and View softkeys 7 Pres...

Page 185: ... viewing and editing several programs simultaneously in the editor For instance you can copy program blocks or machining steps of a program and paste them into another program Opening several programs You have the option of opening up to ten program blocks 1 In the program manager select the programs that you wish to open and view in the multiple editor and then press on the Open softkey The edito...

Page 186: ...tic numbering First block number Specifies the starting block number of a newly created program The field is only visible when Yes is selected under Number automatically Increment Defines the increment used for the block numbers The field is only visible when Yes is selected under Number automatically Display hidden lines Yes Hidden lines marked with HD hidden will be displayed No Lines marked wit...

Page 187: ...t out without having to select it Determine machining times Defines which program runtimes are determined in the simulation or in auto matic mode Off Program runtimes are not determined Block by block The runtimes are determined for each program block Non modal The runtimes are determined at the NC block level Note You also have the option of displaying the cumulative times for blocks Please obser...

Page 188: ... sequence auto If you open a second program then the smaller font size is automatically used normal 16 character height in pixels Standard font size that is displayed with the appropriate screen resolution small 14 character height in pixels More content is displayed in the editor Note This setting also has an effect on the current block display Note All entries that you make here are effective im...

Page 189: ... deleted from the editor as well as from the actual block display If the machining times are saved to an ini file then this file is also deleted 6 Press the OK softkey to confirm the settings See also Replacing program text Page 180 Machining the workpiece 6 10 Editing a program Turning Operating Manual 06 2019 A5E44903486B AB 189 ...

Page 190: ...splayed in the Program Manager Software option You require the DXF Reader software option in order to use this function Machine manufacturer Please refer to the machine manufacturer s specifications The DFX reader can read the following elements POINT LINE CIRCLE ARC TRACE SOLID TEXT SHAPE BLOCK ENDBLK INSERT ATTDEF ATTRIB POLYLINE VERTEX SEQEND 3DLINE 3DFACE DIMENSION LWPOLYLINE ELLIPSE Machining...

Page 191: ...want to display 3 Press the Open softkey The selected CAD drawing will be displayed with all its layers i e with all graphic levels 4 Press the Close softkey to close the CAD drawing and to return to the Program Manager 6 11 2 2 Cleaning a DXF file All contained layers are shown when a DXF file is opened Layers that do not contain any contour or position relevant data can be shown or hidden Machin...

Page 192: ...tkey to hide all non relevant layers 3 Press the Clean automat softkey to redisplay the layers 6 11 2 3 Enlarging or reducing the CAD drawing Requirement The DXF file is opened in the Program Manager Procedure 1 Press the Details and Zoom softkeys if you wish to enlarge the size of the segment OR 2 Press the Details and Zoom softkeys if you wish to reduce the size of the segment OR Machining the w...

Page 193: ...u can use the magnifying glass to determine the section and then change its size Requirement The DXF file is opened in the Program Manager or in the editor Procedure 1 Press the Details and Magnifying glass softkeys A magnifying glass in the shape of a rectangular frame appears 2 Press the key to enlarge the frame OR Press the key to reduce the frame OR Press a cursor key to move the frame up down...

Page 194: ...or takes the form of a question mark 2 Position the cursor on the element for which you want to display its geo metric data and press the Element Info softkey If for example you have selected a straight line the following window opens Straight line on layer You are shown the coordinates corre sponding to the actual zero point in the selected layer Start point for X and Y end point for X and Y as w...

Page 195: ...tour or drilling positions in the DXF file or CAD drawing and click OK to accept the cycle Add the program block with Accept to the G code or ShopTurn program 6 11 3 2 Specifying a reference point Because the zero point of the DXF file normally differs from the zero point of the CAD drawing specify a reference point Procedure 1 The DXF file is opened in the editor 2 Press the and Specify reference...

Page 196: ... file is opened in the editor 2 Press the Select plane softkey The Select Plane window opens 3 Select the desired plane and press the OK softkey 6 11 3 4 Setting the tolerance To allow even inaccurately created drawings to be used i e to compensate for gaps in the geometry you can enter a snap radius in millimeters This relates elements Note Large snap radius The larger that the snap radius is set...

Page 197: ...ction or press the Range softkey to reduce the section 3 Press the Arrow right Arrow left Arrow up or Arrow down softkey to move the selection tool 4 Press the OK softkey The machining section is displayed Use the Cancel softkey to return to the previous window 5 Press the Deselect range softkey to undo the selection of the machin ing range The DXF fie is reset to the original display Delete selec...

Page 198: ...ditor Procedure 1 Reduce file according to your requirements and or select the working areas OR 2 Press the Back and softkeys 3 Press the Save DXF softkey 4 Enter the required name in the Save DXF Data window and press OK The Save As window opens 5 Select the required storage location 6 If required press the New directory softkey enter the required name in the New Directory window and press the OK...

Page 199: ...rame softkey The Position Frame input window opens OR Press the Circle softkey The Position Circle input window opens OR Press the Partial circle softkey The Position Partial Circle input window opens Selecting the drilling positions Requirement You have selected a position pattern Procedure Opening a DXF file 1 Press the Import from DXF softkey 2 Position the cursor on the desired DXF file in the...

Page 200: ...position on the displayed line To determine the second clearance drilling positions must be located on the line 11 Press the Accept element softkey A frame or grid is displayed Size position pattern Row Frame Grid 12 Once the reference point and clearances have been specified press the Select element softkey repeatedly All expansions of the frame or the grid are displayed 13 Press the Accept eleme...

Page 201: ...pecified for the contour line The start point and the direction are selected on a selected element Beginning at the start point the automatic contour line takes all subsequent elements of a contour The contour line ends as soon as there are no subsequent elements or intersections with other elements of the contour occur Note If a contour includes more elements than can be processed you will be off...

Page 202: ...tour elements at once The contour will be followed to the first cut of the contour element Defining the start point 7 Press the Select element softkey to select the desired element 8 Press the Accept element softkey 9 Press the Element start point softkey to place the contour start at the start point of the element OR Press the Element end point softkey to place the contour start at the end point ...

Page 203: ...nt OR Press the Cursor softkey to define the start of the element with the cursor at any position Transferring the contour to the cycle and to the program Press the OK softkey The selected contour is transferred to the contour input screen of the editor Press the Accept contour softkey The program block is transferred to the program Operation with mouse and keyboard In addition to operation using ...

Page 204: ...g decimal places are evaluated If you enter a number with more than 15 places it will be written in exponential notation 15 places EXXX LUD or PUD Only local or program global user data can be displayed at one time Whether the user data are available as LUD or PUD depends on the current control configuration Machine manufacturer Please observe the information provided by the machine manufacturer N...

Page 205: ...ow These comments can be edited You have the option of either individually deleting these comments or using the delete function These comments are retained after the control is switched off Number of global R parameters The number of global R parameters is defined in a machine data element Range RG 0 RG 999 dependent on the machine data There are no gaps in the numbering within the range Machine m...

Page 206: ... R parameters or to all global R parameters The selected comments are also deleted 6 12 3 R parameters R parameters arithmetic parameters are channel specific variables that you can use within a G code program G code programs can read and write R parameters These values are retained after the controller is switched off Comments You can save comments in the R parameters with comments window These c...

Page 207: ...again to return to the R parameters window Delete R variables 1 Press the and Delete softkeys The Delete R parameters window appears 2 In fields from R parameters and to R parameters select the R param eters whose values you wish to delete OR Press the Delete all softkey 3 Activate the checkbox also delete comments if the associated com ments should also be automatically deleted 4 Press the OK sof...

Page 208: ... files with the ending DEF The following file names are reserved for this purpose File name Meaning MGUD DEF Definitions for global machine manufacturer data UGUD DEF Definitions for global user data GUD4 DEF User definable data GUD8 DEF GUD9 DEF User definable data Procedure 1 Select the Parameter operating area 2 Press the User variable softkey 3 Press the Global GUD softkeys The Global User Var...

Page 209: ...es is displayed in the Global User Variables window 6 12 5 Displaying channel GUDs Channel specific user variables Like the GUDs channel specific user variables are applicable in all programs for each channel However unlike GUDs they have specific values Definition A channel specific GUD variable is defined with the following Keyword DEF Range of validity CHAN Data type Variable names Value assign...

Page 210: ...t to display GUD 7 and GUD 9 of the channel specific user variables 6 12 6 Displaying local user data LUD Local user variables LUDs are only valid in the program or subprogram in which they were defined The controller displays the LUDs after the start of program processing The display is available until the end of program processing Definition A local user variable is defined with the following Ke...

Page 211: ...main programs and subprograms where they can also be written and read Machine manufacturer Please refer to the machine manufacturer s specifications Procedure 1 Select the Parameter operating area 2 Press the User variable softkey 3 Press the Program PUD softkey 6 12 8 Searching for user variables You can search for R parameters and user variables Machining the workpiece 6 12 Display and edit user...

Page 212: ...rs or user var iables you are searching for if they exist By editing a DEF MAC file you can alter or delete existing definition macro files or add new ones Procedure 1 Select the Start up operating area 2 Press the System data softkey 3 In the data tree select the NC data folder and then open the Defini tions folder 4 Select the file you want to edit 5 Double click the file OR Press the Open softk...

Page 213: ...ther the current values in the definition files should be retained OR Select whether the current values in the definition files should be deleted This will overwrite the definition files with the initial values 3 Press the OK softkey to continue the process Machining the workpiece 6 12 Display and edit user variables Turning Operating Manual 06 2019 A5E44903486B AB 213 ...

Page 214: ...group 8 Settable work offset e g G54 G57 G500 G group 9 Offset suppression e g SUPA G53 G group 10 Exact stop continuous path mode e g G60 G641 G group 13 Workpiece dimensioning inches metric e g G70 G700 G group 14 Workpiece dimensioning absolute incremental G90 G group 15 Feedrate type e g G93 G961 G972 G group 16 Feedrate override on inside and outside curvature e g CFC G group 21 Acceleration ...

Page 215: ...DF G group 29 Radius diameter programming e g DIAMOF DIAMCYCOF G group 30 Compressor ON OFF e g COMPOF Procedure 1 Select the Machine operating area 2 Press the JOG MDI or AUTO key 3 Press the G functions softkey The G Functions window is opened 4 Press the G functions softkey again to hide the window The G groups selection displayed in the G Functions window may differ Machine manufacturer Please...

Page 216: ... offsets Spindle speed Path feedrate Active tool 6 13 3 G functions for mold making In the window G functions important information for machining free form surfaces can be displayed using the High Speed Settings function CYCLE832 Software option You require the Advanced Surface software option in order to use this function High speed cutting information In addition to the information that is provi...

Page 217: ...tkeys The G Functions window is opened See also High speed settings CYCLE832 Page 617 6 13 4 Auxiliary functions Auxiliary functions include M and H functions preprogrammed by the machine manufacturer which transfer parameters to the PLC to trigger reactions defined by the manufacturer Displayed auxiliary functions Up to five current M functions and three H functions are displayed in the Auxiliary...

Page 218: ... AUTO key 3 Press the H functions softkey The Auxiliary Functions window opens 4 Press the H functions softkey again to hide the window again Machining the workpiece 6 13 Displaying G functions and auxiliary functions Turning 218 Operating Manual 06 2019 A5E44903486B AB ...

Page 219: ...e Machine operating area 2 Press the AUTO MDI or JOG key 3 Press the and Superimposition softkeys The Superimposition window opens 4 Enter the required new minimum and maximum values for superimposi tion and press the INPUT key to confirm your entries Note You can only change the superimposition values in JOG mode 5 Press the Superimposition softkey again to hide the window You can display status ...

Page 220: ...ly effective in every operating type also beyond the end of program n 1 254 Without ID IDS Non modal synchronized actions in the automatic mode Note Numbers from the number range 1 to 254 can only be assigned once irrespective of the identification number Display of synchronized actions Using softkeys you have the option of restricting the display to activated synchronized actions Procedure 1 Sele...

Page 221: ... static synchronized actions AND OR Press the Blockwise softkey if you wish to hide the non modal synchronized actions in the automatic mode 5 Press the ID IDS or Blockwise softkeys to re display the corre sponding synchronized actions Machining the workpiece 6 14 Displaying superimpositions Turning Operating Manual 06 2019 A5E44903486B AB 221 ...

Page 222: ...ion realized NC blocks that can be interpreted The following NC blocks are supported for the mold making view Types Lines G0 G1 with X Y Z Circles G2 G3 with center point I J K or radius CR depending on the working plane G17 G18 G19 CIP with circular point I1 J1 K1 or radius CR Absolute data AC and incremental data IC are possible For G2 G3 and different radii at the start and end an Archimedes sp...

Page 223: ...king view On the left in the editor if you place the cursor on an NC block with position data then this NC block is marked in the graphic view If you select a point on the right in the mold making view using the mouse then conversely you mark the corresponding NC block on the left hand side of the editor This is how you jump directly to a position in the program in order to edit a program block fo...

Page 224: ...n softkey The program is opened in the editor 4 Press the and Mold making view softkeys The editor splits up into two areas The G code blocks are displayed in the left half of the editor The workpiece is displayed in the mold making view on the right hand side of the editor All of the points and paths programmed in the part program are represented 6 15 2 Adapting the mold making view You can adapt...

Page 225: ...mmed OR Press the softkeys and Surface to calculate the surface area of the workpiece OR Press the softkeys and Curvature The Curvature input window opens Enter the desired minimum and maximum value and press OK to con firm the entry and to highlight the curvature changes in color 6 15 3 Specifically jump to the program block If you notice anything peculiar in the graphic or identify an error then...

Page 226: ...hing for program blocks Using the Search function you can go specifically to program blocks where you can edit programs You can find and replace text in one step Precondition The required program is opened in the mold making view The NC blocks softkey is active Procedure 1 Press the Search softkey A new vertical softkey bar appears See also Searching in programs Page 178 Replacing program text Pag...

Page 227: ...increase the size of the segment OR Press the Details and Zoom softkeys if you wish to decrease the size of the segment OR Press the Details and Auto zoom softkeys if you wish to automatically adapt the segment to the size of the window The automatic scaling function Fit to size takes account of the largest expansion of the workpiece in the individual axes Note Selected section The selected sectio...

Page 228: ... move the graphic with the left hand mouse key pressed in order to reposition the mold making view To do this move the graphic with the right hand mouse key pressed in order to rotate the mold making view 6 15 5 3 Modifying the viewport If you want to look at the details you can shift and change the size of the mold building view section using a magnifying glass Using the magnifying glass you can ...

Page 229: ...s 3 Press the Magnify or softkey to enlarge the frame OR Press the Magnify or softkey to reduce the frame OR Press one of the cursor keys to move the frame up down left or right 4 Press the Accept softkey to accept the section Machining the workpiece 6 15 Mold making view Turning Operating Manual 06 2019 A5E44903486B AB 229 ...

Page 230: ...ram offset The larger the program and the more linear that it is executed the more precise the first estimate This estimate is very inaccurate as a result of the system for programs with steps and or subprograms For each additional program execution the measured overall program execution time is used as basis for the program progress display Influencing the time measurement The time measurement is...

Page 231: ...in the Desired workpieces field The number of workpieces already finished is displayed in Actual work pieces You can correct this value when required After the defined number of workpieces is reached the current workpie ces display is automatically reset to zero See also Entering the number of workpieces Page 310 Machining the workpiece 6 16 Displaying the program runtime and counting workpieces T...

Page 232: ...e operating area and the window with the measurement results is displayed The window with the measurement results is opened by pressing the Measurement result softkey Recording machining times To provide support when creating and optimizing a program you have the option of displaying the machining times You define whether the time is determined while the workpiece is being machined i e if the func...

Page 233: ...ey 3 Press the menu forward key and the Settings softkey The Settings for Automatic Operation window opens 4 In DRY run feedrate enter the desired dry run speed 5 Enter the desired percentage in the Reduced rapid traverse RG0 field RG0 has no effect if you do not change the specified amount of 100 6 Select the required entry in the Display measurement result field Automatic The measurement result ...

Page 234: ... Cycles 840D sl 828D Note You have the option of changing the feedrate velocity in operation See also Current block display Page 48 Machining the workpiece 6 17 Setting for automatic mode Turning 234 Operating Manual 06 2019 A5E44903486B AB ...

Page 235: ...e blank is clamped with reference to the coordinate system which is valid at the time that the blank was defined This means that before defining the blank in G code programs the required output conditions must be established e g by selecting a suitable zero offset Programming a blank example G54 G17 G90 WORKPIECE Cylinder 112 0 50 80 00 155 100 T NC SPOTDRILL_D16 Machine references The simulation ...

Page 236: ...splayed when the axes are swiveled manually at the start Display of the traversing paths The traversing paths of the tool are shown in color Rapid traverse is red and the feedrate is green Note Displaying the tailstock The tailstock is only visible with the option ShopMill ShopTurn Machine manufacturer Please also refer to the machine manufacturer s specifications References SINUMERIK Operate IM9 ...

Page 237: ... path center point path is away from the machined contour Because of these inaccuracies in the graphic display it may appear in the simulation that no material is removed during the machining Note Thread turns are not displayed For thread and drill thread milling the thread turns are not displayed in the simulation and for simultaneous recording Display variants You can choose between three varian...

Page 238: ...n of the finished part option for the 3D view You require the Simultaneous recording real time simulation option for the Simultaneous recording function Determining the program runtime The program runtime is determined when executing the simulation The program runtime is temporarily displayed in the editor at the end of the program Properties of simultaneous recording and simulation Traversing pat...

Page 239: ...aluated and must be correctly commissioned for correct simulation Transformations with swiveled linear axis TRAORI 64 69 as well as OEM transformations TRAORI 4096 4098 are not supported Changes to the tool carrier or transformation data only become effective after Power On Transformation change and swivel data record change are supported However a real kinematic change is not supported where a sw...

Page 240: ...See also Spindle chuck data Page 126 Simulating machining 7 1 Overview Turning 240 Operating Manual 06 2019 A5E44903486B AB ...

Page 241: ...te Page 252 Simulating the program block by block Page 253 Procedure 1 Select the Program manager operating area 2 Select the storage location and position the cursor on the program to be simulated 3 Press the Input or Cursor right key OR Double click the required program The selected program is opened in the Program operating area in the editor 4 Press the Simulation softkey The program execution...

Page 242: ... If you restart the simulation then this starts again at the beginning of the program Software option You require the option 3D simulation of the finished part for the 3D view Simulating machining 7 2 Simulation before machining of the workpiece Turning 242 Operating Manual 06 2019 A5E44903486B AB ...

Page 243: ... program view Software option You require the option Simultaneous recording real time simulation for the simultaneous recording Procedure 1 Load a program in the AUTO mode 2 Press the Prog ctrl softkey and activate the checkboxes PRT no axis movement and DRY run feedrate The program is executed without axis movement The programmed fee drate is replaced by a dry run feedrate 3 Press the Sim rec sof...

Page 244: ...e machining of the workpiece is started and graphically displayed on the screen 4 Press the Sim rec softkey again to stop the recording Note If you switch on simultaneous recording after the unmachined part information has already been processed in the program only traversing paths and tool are displayed If you switch off simultaneous recording during machining and then switch on the function agai...

Page 245: ...view in the simulation allows a more precise observation of the internal turning operations This view was not conceived for monitoring milling operations The display of milling operations can lead to excessive simulation times 7 5 1 Side view Displaying a side view 1 Simultaneous recording or simulation is started 2 Press the Side view softkey The side view shows the workpiece in the Z X plane Cha...

Page 246: ... 5 3 Face view Displaying a face view 1 Simultaneous recording or simulation is started 2 Press the Further views and Face view softkeys The side view shows the workpiece in the X Y plane Changing the display You can increase or decrease the size of the simulation graphic and move it as well as change the segment 7 5 4 3D view Displaying a 3D view 1 Simultaneous recording or simulation is started ...

Page 247: ...imultaneous recording or simulation is started 2 Press the Further views and 2 windows softkeys The 2 window view contains a side view left hand window and a front view right hand window of the workpiece The viewing direction is al ways from the front to the cutting surface even if machining is to be per formed from behind or from the back side Changing the display You can increase or decrease the...

Page 248: ... Next Window key You can change the workpiece display here e g increase or decrease the size turn it and move it Some of the actions that you perform in the active window also have a simultaneous effect in other view windows Display of the traversing paths Rapid traverse red Feed green Simulating machining 7 6 Graphical display Turning 248 Operating Manual 06 2019 A5E44903486B AB ...

Page 249: ...n the Z axis Blank Selecting the blank Centered cuboid Tube Cylinder Polygon without Work offset Selecting the work offset XA Outside diameter only for tube and cylinder mm XI Inside diameter abs or wall thickness inc only for tube mm W Width of the blank only for centered cuboid mm L Length of the blank only for centered cuboid mm N Number of edges only for polygon SW or L Width across flats or e...

Page 250: ... polygon mm ZI Blank length inc mm ZB Machining dimension ink mm Procedure 1 The simulation or the simultaneous recording is started 2 Press the and Blank softkeys The Blank Input windows opens and displays the pre assigned values 3 Enter the desired values for the dimensions 4 Press the Accept softkey to confirm your entries The newly defined workpiece is displayed 7 7 2 Showing and hiding the to...

Page 251: ...s the softkey to hide the tool paths The tool paths are still generated in the background and can be shown again by pressing the softkey again 4 Press the Delete tool path softkey All of the tool paths recorded up until now are deleted Simulating machining 7 7 Editing the simulation display Turning Operating Manual 06 2019 A5E44903486B AB 251 ...

Page 252: ...erride softkey to increase or decrease the feedrate by 5 respectively OR Press the 100 override softkey to set the feedrate to 100 OR Press the softkey to return to the main screen and perform the simulation with changed feedrate Toggling between Override and Override Simultaneously press the Ctrl and cursor down or cursor up keys to toggle between the Override and Override softkeys Selecting the ...

Page 253: ... Back and Start SBL softkeys The pending program block is simulated and then stops 4 Press Start SBL as many times as you want to simulate a single pro gram block 5 Press the Program control and the Single block softkeys to exist the single block mode Switching a single block on and off Press the CTRL and S keys simultaneously to enable and disable the single block mode Simulating machining 7 8 Pr...

Page 254: ... the size of the segment OR Press the Details and Zoom softkeys if you wish to decrease the size of the segment OR Press the Details and Auto zoom softkeys if you wish to automatically adapt the segment to the size of the window The automatic scaling function Fit to size takes account of the largest expansion of the workpiece in the individual axes Note Selected section The selected sections and s...

Page 255: ...he simulation or simultaneous recording has been started and the 3D view is selected Procedure 1 Press the Details softkey 2 Press the Rotate view softkey 3 Press the Arrow right Arrow left Arrow up Arrow down Arrow clockwise and Arrow counterclockwise softkeys to change the posi tion of the workpiece OR Keep the Shift key pressed and then turn the workpiece in the desired direction using the appr...

Page 256: ...magnifying glass in the shape of a rectangular frame appears 3 Press the Magnify or softkey to enlarge the frame OR Press the Magnify or softkey to reduce the frame OR Press one of the cursor keys to move the frame up down left or right 4 Press the Accept softkey to accept the selected section 7 9 5 Defining cutting planes In the 3D view you have the option of cutting the workpiece and therefore d...

Page 257: ...oftkey The workpiece is displayed in the cut state 3 Press the corresponding softkey to shift the cutting plane in the required direction Simulating machining 7 9 Editing and adapting a simulation graphic Turning Operating Manual 06 2019 A5E44903486B AB 257 ...

Page 258: ...ition Simulation is running and an alarm is active Procedure 1 Press the Program control and Alarm softkeys The Simulation Alarms window is opened and a list of all pending alarms is displayed Press the Acknowledge alarm softkey to reset the simulation alarms indicated by the Reset or Cancel symbol The simulation can be continued OR Press the Simulation Power On softkey to reset a simulation alarm...

Page 259: ...ntext sensitive online help for every input window Support with contour input geometry processor Call and return conditions The G functions active before the cycle call and the programmable frame remain active beyond the cycle The starting position must be approached in the higher level program before the cycle is called The coordinates are programmed in a clockwise coordinate system Turning Opera...

Page 260: ...ions of the cyclic support Program view The program view in the editor provides an overview of the individual machining steps of a program Figure 8 1 Program view of a G code program Note In the program editor settings you define as to whether cycle calls are to be displayed as plain text or in NC syntax You can also configure the recording of the machining times Creating a G code program 8 2 Prog...

Page 261: ... selected G code commands are to be highlighted in color The following colors are used as standard Display Meaning Blue font D S F T M and H functions Red font G0 motion command Green font G1 motion command Blue green font G2 or G3 motion command Gray font Comment Machine manufacturer You can define further highlight colors in the sleditorwidget ini configuration file Please refer to the machine m...

Page 262: ...meter screen with help display Press the Cursor right key to open a selected program block or cycle in the program view The associated parameter screen with help display is then displayed Note Switching between the help screen and the graphic view The key combination CTRL G is also available for the switchover between the help screen and the graphic view Creating a G code program 8 2 Program views...

Page 263: ... The selected parameter is displayed highlighted in the graphic The colored symbols Red arrow tool traverses in rapid traverse Green arrow tool traverses with the machining feedrate Parameter screen with graphic view Press the Graphic view softkey to toggle between the help screen and the graphic view in the screen Creating a G code program 8 2 Program views Turning Operating Manual 06 2019 A5E449...

Page 264: ...gure 8 3 Parameter screen with a graphical view of a G code program block See also Editor settings Page 186 Creating a G code program 8 2 Program views Turning 264 Operating Manual 06 2019 A5E44903486B AB ...

Page 265: ... feedrate type G94 G95 speed and direction of rotation of the spindle S and M Positions and calls technology functions cycles End of program For G code programs before calling cycles a tool must be selected and the required technology values F S programmed A blank can be specified for simulation See also Blank input Page 269 Creating a G code program 8 3 Program structure Turning Operating Manual ...

Page 266: ...g planes are defined as follows Plane Tool axis X Y G17 Z Z X G18 Y Y Z G19 X 8 4 2 Current planes in cycles and input screens Each input screen has a selection box for the planes if the planes have not been specified by NC machine data Empty for compatibility reasons to screen forms without plane G17 XY G18 ZX G19 YZ There are parameters in the cycle screens whose names depend on this plane setti...

Page 267: ... inserted in a program without having to change the plane for the remaining program 8 4 3 Programming a tool T Calling a tool 1 You are in the part program 2 Press the Select tool softkey The Tool selection window is opened 3 Position the cursor on the desired tool and press the To program soft key The selected tool is loaded into the G code editor Text such as the fol lowing is displayed at the c...

Page 268: ...ey The name can contain up to 28 characters name dot 3 character extension You can use any letters except accented digits or the un derscore symbol _ The program type MPF is set by default The project is created and opened in the Editor Creating a new part program for a workpiece 5 Position the cursor on the folder Workpieces and press the New soft key The New G Code Program window opens 6 Select ...

Page 269: ...clamping the blank If the blank is to be manually reclamped from the main spindle to the counterspindle for example then delete the blank Example Blank main spindle cylinder Machining M0 Manually reclamping the blank Blank main spindle delete Blank counterspindle cylinder Machining The blank entry always refers to the work offset currently effective at the position in the program Note Swiveling Fo...

Page 270: ...bserve the machine manufacturer s instructions Spindle chuck data Only chuck You enter spindle chuck data in the program Complete You enter tailstock data in the program Note Please observe the machine manufacturer s instructions Jaw type Selecting the jaw type of the counterspindle Dimensions of the front edge or stop edge only if spindle chuck data yes Jaw type 1 Jaw type 2 ZC4 The main spindle ...

Page 271: ...gth only for spindle chuck data complete and tailstock that has been set up mm XA Outside diameter only for tube and cylinder mm XI Inside diameter abs or wall thickness inc only for tube mm N Number of edges only for polygon SW or L Width across flats or edge length only for polygon mm W Width of the blank only for centered cuboid mm L Length of the blank only for centered cuboid mm Creating a G ...

Page 272: ...nished the tool traverses at the machining fee drate away from the workpiece to the safety clearance level It traverses from the safety clearance to the retraction plane and then to the tool change point in rapid traverse The retraction plane is entered as an absolute value Normally reference point Z0 and retraction plane RP have different values The cycle assumes that the retraction plane is in f...

Page 273: ...able All of the cycles functions available in the control are shown in this display However at a specific system only the steps possible corresponding to the selected technology can be selected Creating a G code program 8 8 Selection of the cycles via softkey Turning Operating Manual 06 2019 A5E44903486B AB 273 ...

Page 274: ... Creating a G code program 8 8 Selection of the cycles via softkey Turning 274 Operating Manual 06 2019 A5E44903486B AB ...

Page 275: ... Creating a G code program 8 8 Selection of the cycles via softkey Turning Operating Manual 06 2019 A5E44903486B AB 275 ...

Page 276: ...840D sl 828D A menu tree with all of the available measuring variants of the measuring cycle function Measure tool can be found in the following reference Programming Manual Measuring cycles SINUMERIK 840D sl 828D See also General Page 345 Generating a G code program Page 268 Creating a G code program 8 8 Selection of the cycles via softkey Turning 276 Operating Manual 06 2019 A5E44903486B AB ...

Page 277: ...you want support for programming contours turning drilling or milling cycles 2 Select the desired cycle using the softkey in the vertical softkey bar 3 Enter the parameters and press the Accept softkey The cycle is transferred to the editor as G code 8 9 2 Setting data for cycles Cycle functions can be influenced and configured using machine and setting data For additional information please refer...

Page 278: ...ariables Please note the following points when using variables Values of variables and expressions are not checked since the values are not known at the time of programming Variables and expressions cannot be used in fields in which a text is expected e g tool name An exception is the Engraving function in which you can assign the desired text in the text field via a variable as Variable text Sele...

Page 279: ... calls in NC programs can always be recompiled with a higher software version changed and then run again When transferring NC programs to a machine with a lower software version it cannot be guaranteed however that the program will be able to be changed by recompiling cycle calls 8 9 7 Additional functions in the input screens Selection of units If for example the unit can be switched in a field t...

Page 280: ... more detailed information about certain G code commands or cycle parameters then you can call a context sensitive online help Creating a G code program 8 9 Calling technology cycles Turning 280 Operating Manual 06 2019 A5E44903486B AB ...

Page 281: ... via parameter settings Software option You require the Measuring cycles option to use Measuring cycles References You will find a more detailed description on how to use measuring cycles in Programming Manual Measuring cycles SINUMERIK 840D sl 828D Creating a G code program 8 10 Measuring cycle support Turning Operating Manual 06 2019 A5E44903486B AB 281 ...

Page 282: ...Creating a G code program 8 10 Measuring cycle support Turning 282 Operating Manual 06 2019 A5E44903486B AB ...

Page 283: ... You require the ShopMill ShopTurn option to generate ShopTurn machining step programs Functions The following functionality is available Technology oriented program step selection cycles using softkeys Input windows for parameter assignment with animated help screens Context sensitive online help for every input window Support with contour input geometry processor Turning Operating Manual 06 2019...

Page 284: ...ematics can be displayed in help screens and animations of the cyclic support Work plan The work plan in the editor provides an overview of the individual machining steps of a program Figure 9 1 Work plan of a ShopTurn program Note In the program editor settings you can specify whether the machining times are to be recorded Creating a ShopTurn program 9 2 Program views Turning 284 Operating Manual...

Page 285: ...selected G code commands are to be highlighted in color The following colors are used as standard Display Meaning Blue font D S F T M and H functions Red font G0 motion command Green font G1 motion command Blue green font G2 or G3 motion command Gray font Comment Machine manufacturer You can define further highlight colors in the sleditorwidget ini configuration file Please refer to the machine ma...

Page 286: ...work plan by pressing the Cursor up and Cursor down keys 2 Press the and Graphic view softkeys to display the graphic view Note Switching between the help screen and the graphic view The key combination CTRL G is also available for the switchover between the help screen and the graphic view Creating a ShopTurn program 9 2 Program views Turning 286 Operating Manual 06 2019 A5E44903486B AB ...

Page 287: ...ursor right key to open a selected program block or cycle in the work plan The associated parameter screen with help display is then dis played 2 Press the Graphic view softkey The graphic view of the selected program block is displayed Note Switching between the help screen and the graphic view The key combination CTRL G is also available for the switchover between the help screen and the graphic...

Page 288: ...selected parameter is displayed highlighted in the graphic Press the Graphic view softkey to toggle between the help display and the graphic view in the screen Note Switching between the help screen and the graphic view The key combination CTRL G is also available for the switchover between the help screen and the graphic view Creating a ShopTurn program 9 2 Program views Turning 288 Operating Man...

Page 289: ...Figure 9 4 Parameter screen with graphic view Creating a ShopTurn program 9 2 Program views Turning Operating Manual 06 2019 A5E44903486B AB 289 ...

Page 290: ...ly These program blocks are automatically linked by the control and connected by brackets in the process plan In the technology blocks specify how and in what form the machining should take place e g centering first and then drilling In the positioning blocks determine the positions for the drilling or milling machining e g position the drill holes in a full circle on the face surface End of progr...

Page 291: ...ng planes and program the traversing movements in Cartesian coordinates The control system then automatically transforms the programmed traversing movements of the Cartesian coordinate system into the traversing movements of the inclined oblique axis The CNC ISO function Oblique Axis Traang is required for the purpose of transforming the programmed traversing movements This function is a software ...

Page 292: ...n the face surface You can choose between the forward or rear face surface for this purpose With parameter CP you can define the position of the face surface before machining CP does not influence the machining position with respect to the workpiece The parameter only serves to position the workpiece with rotary axis C so that the workpiece can be machined on the machine This is required for machi...

Page 293: ...which runs parallel to the machining plane After this the tool traverses in rapid traverse to the safety clearance Following this the workpiece is then machined with the programmed machining feedrate After machining the tool retracts with rapid traverse to the safety clearance The tool then continues to traverse vertically in rapid traverse to the retraction plane From there the tool traverses in ...

Page 294: ...g the shortest path to the tool change point If the tool does not need to be changed between two machining processes the tool traverses from the retraction plane to the next machining cycle You define the tool change point the retraction plane the safety clearance and the retraction plane for the tailstock in the program header See also Programming the approach retraction cycle Page 322 Program he...

Page 295: ...so referred to as sequential dimensions a position specification refers to the previously programmed point This means that the input value corresponds to the path to be traversed As a rule the plus minus sign does not matter when entering the incremental value only the absolute value of the increment is evaluated For some parameters the plus minus sign specifies the traversing direction These exce...

Page 296: ...a it is often easier if you input the positions using polar coordinates You can only program polar coordinates for the functions Straight circle and Contour milling The point from which dimensioning starts in polar coordinates is called the pole 3ROH r r r 3 3 3 Figure 9 9 Polar coordinates The position specifications for the pole and points P1 to P3 in polar coordinates are Pole X30 Z30 relative ...

Page 297: ...g for which the spindle is to be clamped the following applies You should note that when machining in the end face end face C and peripheral surface peripheral surface C planes clamping only remains active for contour milling and drilling operations On the other hand when machining in the end face Y end face B and peripheral surface Y planes clamping is modal i e it remains active until the machin...

Page 298: ...score symbol _ The ShopTurn program type is selected The editor is opened and the Program header parameter screen is displayed Filling out the program header 5 Select a work offset 6 Enter the dimensions of the blank and the parameter which are effective over the complete program e g dimension units in mm or inch tool axis retraction plane safety clearance and machining direction Press the Teach T...

Page 299: ...hould ensure that the retraction planes are an appropriate distance away from the workpiece The retraction planes refer to the workpiece As a consequence they are not influenced by a programmable offset See also Creating a new workpiece Page 787 Changing program settings Page 312 Programming the approach retraction cycle Page 322 Creating a ShopTurn program 9 5 Creating a ShopTurn program Turning ...

Page 300: ... overwritten with the ZV value ZV Z value of the work offset of the workpiece mm Blank Define the form and dimensions of the workpiece Cylinder XA Outer diameter mm Polygon N Number of edges SW L Width across flats Edge length mm Centered cuboid W Width of blank mm L Length of blank mm Tube XA Outer diameter mm XI Inner diameter abs or wall thickness inc mm ZA Initial dimension mm ZI Final dimensi...

Page 301: ...Machine Coordinate System Notes The tool change point must be far enough outside the retraction area that it is not possible for any tool to protrude into the retraction area while the revolver is moving Ensure that the tool change point is relative to the zero point of the revolver and not the tool tip XT Tool change point X mm ZT Tool change point Z mm Spindle chuck data Yes You enter spindle ch...

Page 302: ...ailstock that has been set up mm SC The safety clearance defines how close the tool can approach the workpiece in rapid traverse Note Enter the safety clearance without sign into the incremental dimension S Spindle speed maximum main spindle speed If you want to machine the workpiece with a constant cutting rate the spindle speed must be increased as soon as the workpiece diameter becomes smaller ...

Page 303: ...nter the values for the other parame ters Selecting a tool from the tool list 4 Press the Select tools softkey if you wish to select the tool for parameter T The Tool selection window is opened 5 Position the cursor in the tool list on the tool that you wish to use for machining and press the To program softkey The selected tool is accepted into the parameter screen form OR Press the Tool list and...

Page 304: ...eral cutting edges you specify the incorrect cutting edge number and move the tool then collisions can occur Always ensure that you enter the correct cutting edge number Radius compensation The tool radius compensation is automatically taken into account during all machining cycles with the exception of path milling and straight For path milling and straight lines you have the option of programmin...

Page 305: ...rogrammed along with a tool The speed specified relates to the main spindle S1 or counter spindle S3 when turning and axial drilling and to the tool spindle S2 when drilling and milling The spindle starts immediately after the tool change The spindle stops upon reset program end or a tool change The spindle s direction of rotation is specified in the tool list for each tool Cutting rate V The cutt...

Page 306: ...bject is finished Base finishing Only the base of the object is finished Complete machining Roughing and finishing with one tool in a machining step If you want to rough and finish using two different tools you must call the machining cycle twice 1st block roughing 2nd block finishing The programmed parameters are retained when the cycle is called for the second time Creating a ShopTurn program 9 ...

Page 307: ...es of the selected offset here Procedure 1 Press the Various Transformations and Work offset softkeys The Work offset window opens 2 Select the desired work offset e g G54 3 Press the Accept softkey The work offset is transferred into the work plan Creating a ShopTurn program 9 9 Call work offsets Turning Operating Manual 06 2019 A5E44903486B AB 307 ...

Page 308: ... different names No names used in the NCK can be used You can also set markers and repeats after creating the program but not within linked program blocks Note You can use one and the same marker as end marker for preceding program blocks and as start marker for following program blocks Procedure 1 Position the cursor at the program block behind which a program block that will be repeated should f...

Page 309: ...and Repeat progr softkeys 9 Enter the names of the start and end markers and the number of times the blocks are to be repeated 10 Press the Accept softkey The marked program blocks are repeated Creating a ShopTurn program 9 10 Repeating program blocks Turning Operating Manual 06 2019 A5E44903486B AB 309 ...

Page 310: ...counter Counts the workpie ces No No A CYCLE START is required for each workpiece No Yes A CYCLE START is required for each workpiece The workpieces are counted Yes Yes The program is repeated without a new CYCLE START until the required number of workpieces have been ma chined Yes No Without a new CYCLE START the program is repeated an infinite number of times You can interrupt program execution ...

Page 311: ...am that you wish to change in the Program Manager operating area 2 Press the Cursor right or INPUT key The work plan of the program is displayed 3 Position the cursor in the work plan at the desired program block and press the Cursor right key The parameter screen for the selected program block is displayed 4 Make the desired changes 5 Press the Accept softkey OR Press the Cursor left key The chan...

Page 312: ...xt cycle is accepted Machining direction of rotation The machining direction of rotation climbing or conventional is defined as the direction of movement of the milling tooth with respect to the workpiece This means ShopTurn evaluates this parameter in conjunction with the direction of rotation of the spindle for milling with the exception of path milling The basic setting for the machining direct...

Page 313: ...ltaneous recording When approaching retracting the retraction logic is taken into account No XRR Retraction plane only Yes for tailstock mm Tool change point Tool change point Work Workpiece Coordinate System Machine Machine Coordinate System XT Tool change point X mm ZT Tool change point Z mm SC Safety clearance inc Acts in relation to the reference point The direction in which the safety clearan...

Page 314: ...nctions available in the control are shown in this display However at a specific system only the steps possible corresponding to the selected technology can be selected Drilling cycles only for turning milling machine Creating a ShopTurn program 9 14 Selection of the cycles via softkey Turning 314 Operating Manual 06 2019 A5E44903486B AB ...

Page 315: ... Creating a ShopTurn program 9 14 Selection of the cycles via softkey Turning Operating Manual 06 2019 A5E44903486B AB 315 ...

Page 316: ...Milling for turning milling machine only Creating a ShopTurn program 9 14 Selection of the cycles via softkey Turning 316 Operating Manual 06 2019 A5E44903486B AB ...

Page 317: ... Creating a ShopTurn program 9 14 Selection of the cycles via softkey Turning Operating Manual 06 2019 A5E44903486B AB 317 ...

Page 318: ...al Measuring cycles SINUMERIK 840D sl 828D A menu tree with all of the available measuring variants of the measuring cycle function Measure tool can be found in the following reference Programming Manual Measuring cycles SINUMERIK 840D sl 828D Creating a ShopTurn program 9 14 Selection of the cycles via softkey Turning 318 Operating Manual 06 2019 A5E44903486B AB ...

Page 319: ...context sensitive online help 9 15 2 Checking cycle parameters The entered parameters are already checked during the program creation in order to avoid faulty entries If a parameter is assigned an illegal value this is indicated in the input screen as follows The entry field is displayed with a colored background orange The comment line displays a note If the parameter entry field is selected with...

Page 320: ...not be programmed with variables Examples VAR_A VAR_A 2 VAR_B SIN VAR_C 9 15 5 Changing a cycle call You have called the desired cycle via softkey in the program editor entered the parameters and confirmed with Accept Procedure 1 Select the desired cycle call and press the Cursor right key The associated input screen of the selected cycle call is opened OR Press the SHIFT INSERT key combination Th...

Page 321: ...ly upwards compatible This means that cycle calls in NC programs can always be recompiled with a higher software version changed and then run again When transferring NC programs to a machine with a lower software version it cannot be guaranteed however that the program will be able to be changed by recompiling cycle calls Creating a ShopTurn program 9 15 Calling technology functions Turning Operat...

Page 322: ...o the next starting point If the tool does not need to be changed however you have a total of 6 positions available for the approach to the next starting position If 3 or 6 positions are not sufficient for the approach retraction you can call the cycle several times in succession to program further positions CAUTION Risk of collision Note that the tool will move from the last position programmed i...

Page 323: ... programmed position No Tool is not changed T Tool name only for direct tool change D Cutting edge number only for direct tool change F4 Feedrate for approach to the fourth position Alternatively rapid traverse mm min X4 4th position abs or 4th position inc mm Z4 4th position abs or inc mm F5 Feedrate to approach the fifth position Alternatively rapid traverse mm min X5 5st position abs or 5th pos...

Page 324: ...sed has been created and you are in the editor 2 Press the menu forward key and the Straight Circle softkey 3 Press the Tool change point softkey The Tool change point window opens 4 Press the Accept softkey in order to approach the tool change point directly Parameter Description Unit Retraction to tool change point The tool change point is automatically approached Creating a ShopTurn program 9 1...

Page 325: ...via parameter settings Software option You require the Measuring cycles option to use Measuring cycles References You will find a more detailed description on how to use measuring cycles in Programming Manual Measuring cycles SINUMERIK 840D sl 828D Creating a ShopTurn program 9 18 Measuring cycle support Turning Operating Manual 06 2019 A5E44903486B AB 325 ...

Page 326: ...eps Machine manufacturer Under all circumstances observe the machine manufacturer s instructions Tools The following tools are saved in the tool manager Roughing tool_80 80 R0 6 Roughing tool_55 55 R0 4 Finishing tool 35 R0 4 Plunge cutter Plate width 4 Threading tool_2 Drill_D5 5 Miller_D8 8 Adapt the cutting data to the tools used and the specific application conditions at the machine Blank Dime...

Page 327: ...gramming 1 Program header 1 Specify the blank Measurement unit mm Blank Cylinder XA 90 abs ZA 1 0 abs ZI 120 abs ZB 100 abs Retraction simple XRA 2 inc ZRA 5 inc Creating a ShopTurn program 9 19 Example Standard machining Turning Operating Manual 06 2019 A5E44903486B AB 327 ...

Page 328: ...r facing 1 Press the Turning and Stock removal softkeys 2 Select the machining strategy 3 Enter the following technology parameters T Roughing tool_80 D1 F 0 300 mm rev V 350 m min 4 Enter the following parameters Machining Roughing Position Direction Face parallel to the X axis X0 90 abs Z0 2 abs X1 1 6 abs Z1 0 abs D 2 inc UX 0 inc UZ 0 1 inc 5 Press the Accept softkey Creating a ShopTurn progra...

Page 329: ...the entered name 3 Press the Accept softkey The Starting point entry field opens 4 Enter the starting point of the contour X 60 abs Z 0 abs 5 Press the Accept softkey 6 Enter the following contour elements and acknowledge using the Ac cept softkey 6 1 Z 40 abs 6 2 X 80 abs Z 45 abs 6 3 Z 65 abs 6 4 X 90 abs Z 70 abs 6 5 Z 95 abs 6 6 X 0 abs 6 7 Z 0 abs 6 8 X 60 abs Z 0 abs Creating a ShopTurn prog...

Page 330: ...ed as NC code is written as internal subprogram between a start and an end marker containing the entered name 3 Press the Accept softkey The Starting point entry field opens 4 Specify the contour starting point of the contour X 0 abs Z 0 abs 5 Press the Accept softkey 6 Enter the following contour elements and acknowledge using the Ac cept softkey 6 1 X 48 abs FS 3 6 2 α2 90 6 3 Direction of rotat...

Page 331: ... 90 abs Z 85 abs FS 3 6 7 Z 95 abs 7 Press the Accept softkey Finished part contour 5 Stock removal roughing 1 Press the Cont turn and Stock removal softkeys The Stock Removal input window opens 2 Enter the following technology parameters T Roughing tool 80 D1 F 0 350 mm rev V 400 m min 3 Enter the following parameters Machining Roughing Machining direction Longitudinal Creating a ShopTurn program...

Page 332: ...r parameter BL the Contour blank description should be selected instead of Cylinder When selecting Cylinder the workpiece is cut from the solid material Stock removal contour 6 Solid machine residual material 1 Press the Cont turn and St remov resid softkeys The Stock removal residual material input window opens 2 Enter the following technology parameters Creating a ShopTurn program 9 19 Example S...

Page 333: ...ing 1 Press the Cont turn and Stock removal softkeys The Stock Removal input window opens 2 Enter the following technology parameters T Finishing tool_D1 F 0 1 mm rev V 450 m min 3 Enter the following parameters Machining Finishing Machining direction Longitudinal Position outside Machining direction from the face to the rear side Allowance No Relief cuts Yes Set machining area limits No 4 Press t...

Page 334: ...Grooving tool D1 F 0 150 mm rev V 220 m min 3 Enter the following parameters Machining Roughing Groove position Reference point X0 60 abs Z0 70 B2 8 inc T1 4 inc α1 15 degrees α2 15 degrees FS1 1 R2 1 R3 1 FS4 1 D 2 inc UX 0 4 inc UZ 0 2 inc N 1 Creating a ShopTurn program 9 19 Example Standard machining Turning 334 Operating Manual 06 2019 A5E44903486B AB ...

Page 335: ... Enter the following technology parameters T Grooving tool D1 F 0 1 mm rev V 220 m min 3 Enter the following parameters Machining Finishing Groove position Reference point X0 60 abs Z0 70 B1 5 856 inc T1 4 inc α1 15 degrees α2 15 degrees FS1 1 Creating a ShopTurn program 9 19 Example Standard machining Turning Operating Manual 06 2019 A5E44903486B AB 335 ...

Page 336: ...ng tool_2 D1 Table without P 2 mm rev G 0 S 995 rev min Machining type Roughing Infeed Constant cutting cross section Diminishing Thread External thread X0 48 abs Z0 0 abs Z1 25 abs LW 4 inc LR 4 inc H1 1 227 inc αP 30 degrees Infeed ND 5 U 0 150 inc VR 1 inc Multiple threads No α0 0 degrees 3 Press the Accept softkey Creating a ShopTurn program 9 19 Example Standard machining Turning 336 Operatin...

Page 337: ...ad External thread X0 48 abs Z0 0 abs Z1 25 abs LW 4 inc LR 4 inc H1 1 227 inc αP 30 degrees Infeed NN 2 VR 1 inc Multiple threads No α0 0 degrees 3 Press the Accept softkey 12 Drilling 1 Press the Drilling Drilling reaming and Drilling softkeys The Drilling input window opens 2 Enter the following technology parameters T Drill_D5 D1 F 0 1 mm rev V 50 m min Creating a ShopTurn program 9 19 Example...

Page 338: ...dinate system Polar Z0 0 abs C0 0 abs L0 16 abs C1 90 abs L1 16 abs C2 180 abs L2 16 abs C3 270 abs L3 16 abs 3 Press the Accept softkey 14 Milling the rectangular pocket 1 Press the Milling Pocket and Rectangular pocket softkeys The Rectangular Pocket input window opens 2 Enter the following technology parameters T Miller_D8 D1 F 0 030 mm tooth V 200 m min 3 Enter the following parameters Creatin...

Page 339: ...abs W 23 L 23 R 8 α0 4 Degrees Z1 5 inc DXY 50 DZ 3 UXY 0 1 mm UZ 0 Insertion Vertical FZ 0 015 mm tooth 4 Press the Accept softkey 9 19 3 Results simulation test Figure 9 10 Programming graphics Creating a ShopTurn program 9 19 Example Standard machining Turning Operating Manual 06 2019 A5E44903486B AB 339 ...

Page 340: ...simulation During simulation the current program is calculated in its entirety and the result displayed in graphic form Figure 9 12 3D view Creating a ShopTurn program 9 19 Example Standard machining Turning 340 Operating Manual 06 2019 A5E44903486B AB ...

Page 341: ... N17 T FINISHING TOOL D1 N18 M06 N19 G96 S450 M04 N20 CYCLE952 STOCK REMOV AL_3 1301321 0 1 0 5 0 1 9 0 1 0 1 0 2 0 1 0 1 0 1 0 0 2 2 0 1 0 12 1000110 N21 G0 X200 Z200 N22 T GROOVING TOOL D1 N23 M06 N24 G96 S220 M04 N25 CYCLE930 60 70 5 856406 8 4 0 15 15 1 1 1 1 0 2 2 1 10110 1 30 0 15 1 0 4 0 2 2 1001010 N26 CYCLE930 60 70 5 856406 8 4 0 15 15 1 1 1 1 0 2 2 1 10120 1 30 0 1 1 0 1 0 1 2 1001110 N...

Page 342: ...50 M6 N51 SPOS 0 N52 SETMS 2 N53 M24 N54 G97 S1989 M03 N55 G95 FZ 0 15 N56 TRANSMIT N57 POCKET3 20 0 1 5 23 23 8 0 0 4 3 0 0 0 12 0 08 0 11 50 8 3 15 0 2 0 1 2 11100 11 111 N58 M25 N59 TRAFOOF N60 DIAMON N61 SETMS 1 N62 G0 X200 Z200 N63 M30 N64 E_LAB_A_CONT_1 SM Z 3 7__DlgK contour definition begin Don t change GP RO HD G18 G90 DIAMOF GP G0 Z0 X30 GP G1 Z 40 GP Z 45 X40 GP Z 65 GP Z 70 X45 GP Z 95...

Page 343: ...MOF GP G0 Z0 X0 GP G1 X24 CHR 3 GP Z 18 477 GP G2 Z 55 712 X30 K AC 35 I AC 40 GP G1 Z 80 RND 6 GP Z 85 X45 CHR 3 GP Z 95 GP CON V64 2 0 0000 0 0 MST 0 0 AX Z X K I GP RO HD S EX 0 EY 0 ASE 90 GP RO HD LU EY 24 GP RO HD F LFASE 3 GP RO HD LL DIA 225 0 AT 90 GP RO HD ACW DIA 210 0 EY 30 CX 35 CY 40 RAD 23 GP RO HD LL EX 80 GP RO HD R RROUND 6 GP RO HD LA EX 85 EY 45 GP RO HD F LFASE 3 GP RO HD LL E...

Page 344: ...Creating a ShopTurn program 9 19 Example Standard machining Turning 344 Operating Manual 06 2019 A5E44903486B AB ...

Page 345: ... is automatically determined by the cycle Drilling depth Depending on the selection of the drill shank or drill tip or the centering diameter the programmed drilling depth refers to the following for cycles with a selection field Tip drilling depth in relation to the tip The drill is inserted into the workpiece until the drill tip reaches the value programmed for Z1 Shank drilling depth in relatio...

Page 346: ...rammed final drilling depth or So deep until the programmed diameter of the centering is reached The tool is retracted after a programmed dwell time has elapsed Clamping the spindle For ShopTurn Clamp spindle function can be set up by the machine manufacturer Machine manufacturer Please refer to the machine manufacturer s specifications See also Clamping the spindle Page 296 Approach retraction 1 ...

Page 347: ...r G code Reference point Z mm Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for Shop Turn Clamp release spindle The function must be set up by the machine manufacturer Centering Diameter centered with reference to the diameter The a...

Page 348: ...e set up by the machine manufacturer Machine manufacturer Please refer to the machine manufacturer s specifications Input simple For simple machining operations you have the option to reduce the wide variety of parameters to the most important parameters using the Input selection field In this Input simple mode the hidden parameters are allocated a fixed value that cannot be adjusted Machine manuf...

Page 349: ...oftkey The Drilling input window opens Parameters in the Input complete mode G code program parameters ShopTurn program parameters Input Complete PL Machining plane T Tool name RP Retraction plane mm D Cutting edge number SC Safety clearance mm F Feedrate mm min mm rev S V Spindle speed or constant cutting rate rpm m min Parameter Description Unit Machining posi tion only for G code Single positio...

Page 350: ...or the drill in the tool management it will not be possible to select tip or shank always tip 0 field Z1 Drilling depth abs or drilling depth in relation to Z0 inc It is inserted into the workpiece until it reaches Z1 mm Predrilling Yes No ZA only for pre drilling yes Predrilling depth abs or predrilling depth in relation to the reference point inc mm FA only for pre drilling yes Reduced predrilli...

Page 351: ...e RP Retraction plane mm T Tool name D Cutting edge number F Feedrate mm min mm rev S V Spindle speed or constant cutting rate rpm m min Parameter Description Machining position only for G code Single position Drill hole at programmed position Position pattern Position with MCALL Machining surface only for ShopTurn Face C Face Y Peripheral surface C Peripheral surface Y Position only for ShopTurn ...

Page 352: ...h s rev Hidden parameters The following parameters are hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can be set in SD PL only for G code Machining plane Defined in MD 52005 SC only for G code Safety clearance 1 mm x Predrilling ZA Predrilling depth FA Reduced predrilling feedrate Through drilling ZD Depth for reduced feedrat...

Page 353: ...th 4 Retraction to retraction plane with programmed retraction feedrate FR Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Drilling softkey 3 Press the Drilling Reaming softkey 4 Press the Reaming softkey The Reaming input window opens Parameters G code program Parameters ShopTurn program PL Machining plane T Tool name RP Ret...

Page 354: ...osition only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for Shop Turn Clamp release spindle The function must be set up by the machine manufacturer Z1 Drilling depth abs or drilling depth in relation to Z0 inc It is inserted into the workpiece until it reaches Z1 mm DT Dwell time at final drilling depth in seconds Dwell time at final ...

Page 355: ...e set up by the machine manufacturer Machine manufacturer Please refer to the machine manufacturer s specifications Lift When lifting define the amount of lift D and the tool orientation angle α Note The Boring cycle can be used if the spindle to be used for the boring operation is technically able to go into position controlled spindle operation See also Clamping the spindle Page 296 Approach ret...

Page 356: ...Boring for ShopTurn The Boring input window opens Parameters G code program Parameters ShopTurn program PL Machining plane T Tool name RP Retraction plane mm D Cutting edge number SC Safety clearance mm F Feedrate mm min mm rev S V Spindle speed or constant cutting rate rpm m min Parameter Description Unit Machining position only for G code Single position Drill hole at programmed position Positio...

Page 357: ...tion plane DX only G Code Retraction distance in the X direction incremental for lift off only mm DY only G code Retraction distance in the Y direction incremental for lift off only mm DZ only G code Retraction distance in the Z direction incremental for lift off only mm D only ShopTurn Retraction distance incremental for lift only mm 10 1 6 Deep hole drilling 1 CYCLE83 Function With the Deep hole...

Page 358: ...ing 1 The tool moves with G0 to safety clearance of the reference point 2 The tool drills with the programmed spindle speed and feedrate F F FD1 up to the first infeed depth 3 Dwell time at drilling depth DTB 4 The tool is retracted by retraction distance V2 for chip breaking and drills up to the next infeed depth with programmed feedrate F 5 Step 4 is repeated until the final drilling depth Z1 is...

Page 359: ...ftkeys The Deep hole drilling 1 input window opens Parameters in the Input complete mode G code program parameters ShopTurn program parameters Input Complete PL Machining plane T Tool name RP Retraction plane mm D Cutting edge number SC Safety clearance mm F Linear feedrate Feedrate per revolution mm min mm rev S V Spindle speed or Constant cutting rate rpm m min Parameter Description Unit Machini...

Page 360: ...lect tip or shank always tip 0 field Z1 Final drilling depth abs or final drilling depth in relation to Z0 inc It is inserted into the workpiece until it reaches Z1 mm FD1 Percentage for the feedrate at the first infeed D only for G code 1st drilling depth abs or 1st drilling depth in relation to Z0 inc mm D only for Shop Turn Maximum depth infeed mm DF Infeed Degression amount by which each addit...

Page 361: ...well time at drilling depth in seconds Dwell time at drilling depth in revolutions Note DT 0 The programmed value is effective DT 0 The same value is effective as programmed under DTB DT DTB s rev DT Dwell time at final drilling depth in seconds Dwell time at final drilling depth in revolutions s rev DTS only for G code Dwell time for swarf removal in seconds Dwell time for swarf removal in revolu...

Page 362: ... into the workpiece until it reaches Z1 D only for G code 1st drilling depth abs or 1st drilling depth in relation to Z0 inc mm D only for Shop Turn Maximum depth infeed mm Hidden parameters The following parameters are hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can be set in SD PL only for G code Machining plane Defined ...

Page 363: ...trol for switching in and switching out the coolant Input simple For simple machining operations you have the option to reduce the wide variety of parameters to the most important parameters using the Input selection field In this Input simple mode the hidden parameters are allocated a fixed value that cannot be adjusted Machine manufacturer Various defined values can be pre assigned using setting...

Page 364: ... G0 reduced by the clearance distance V3 7 Drilling is then continued to the next drilling depth 8 Steps 4 to 7 are repeated until the programmed final drilling depth Z1 is reached 9 The tool retracts to the retraction plane at rapid traverse Deep hole drilling at the entrance to the hole The following versions are available for deep hole drilling 2 Deep hole drilling with without predrilling Deep...

Page 365: ...creased to the drilling speed and the coolant switched in Soft first cut into the material The entry into the material can be influenced depending on the tool and the material The soft first cut comprises two partial distances The first cut feedrate is maintained to a programmable first feed distance ZS1 An additional programmable feed distance ZS2 immediately following ZS1 is used to continuously...

Page 366: ...t is supported Coolant on Switch on at Z0 safety clearance or at the pilot hole depth if a pilot hole is being used Coolant off Always switch off at the final drilling depth Programming in the G code An executable block M command or subprogram call which can be programmed as string Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press ...

Page 367: ... drill is inserted into the workpiece until the drill shank reaches the value programmed for Z1 The angle entered in the tool list is taken into account Tip drilling depth in relation to the tip The drill is inserted into the workpiece until the drill tip reaches the value programmed for Z1 Z1 Final drilling depth abs or final drilling depth in relation to Z0 inc It is inserted into the workpiece ...

Page 368: ...ling feedrate as a percentage of the drilling feedrate Predrilling feedrate ShopTurn mm min or mm rev Predrilling feedrate G code distance min or dis tance rev Soft first cut Yes First cut with feedrate FS No First cut with drilling feedrate ZS1 only Yes for soft first cut Depth of each first cut with constant first cut feedrate FS inc mm FS only Yes for soft first cut First cut feedrate as a perc...

Page 369: ...tool is not retracted but is left in place for one revolution mm DTB Dwell time at drilling depth in seconds Dwell time at drilling depth in revolutions s rev Clearance dis tance only for swarf re moval and soft first cut no Manual The clearance distance must be entered manually Automatic The clearance distance is calculated by the cycle V3 for man ual clearance distance only Clearance distance in...

Page 370: ...ring re traction Spindle speed for retraction to the drilling speed Spindle speed for retraction rpm Constant cutting rate for retraction G code Path min Constant cutting rate for retraction ShopTurn m min Coolant off only G code M function to switch off the coolant Parameters in the Input simple mode G code program parameters ShopTurn program parameters Input simple RP Retraction plane mm T Tool ...

Page 371: ...S1 only Yes for soft first cut Depth of each first cut with constant first cut feedrate FS inc mm ZS2 only Yes for soft first cut Depth of each first cut for feedrate increase inc mm FS only Yes for soft first cut First cut feedrate in percent of the drilling feedrate First cut feedrate ShopTurn mm min or mm rev First cut feedrate G code distance min or dis tance rev Through drilling Yes Through d...

Page 372: ...ced in the direction of final drilling depth 90 V1 Minimum infeed V1 Infeed increment The tool is inserted by the infeed in crement V1 Infeed increment The tool is inserted by the infeed value programmed under V1 2 mm V2 Retraction distance after each machining step 1 mm Clearance distance The clearance distance is calculated by the cycle Automatic DTB Dwell time at each drilling depth 0 6 s N onl...

Page 373: ...grammed speed dependent on S You can choose between drilling in one cut chipbreaking or retraction from the workpiece for swarf removal Depending on the selection in the Compensating chuck mode field alternatively the following cycle calls are generated With compensating chuck CYCLE840 Without compensating chuck CYCLE84 When tapping with compensating chuck the thread is produced in one cut CYCLE84...

Page 374: ...traction to safety clearance with G1 6 Reversal of direction of rotation or spindle stop 7 Retraction to retraction plane with G0 Approach retraction CYCLE84 without compensating chuck in the 1 cut mode 1 Travel with G0 to the safety clearance of the reference point 2 Spindle is synchronized and started with the programmed speed dependent on S 3 Tapping with spindle feedrate synchronization to Z1 ...

Page 375: ...2 to 4 are repeated until the programmed final drilling depth Z1 is reached 6 On expiry of dwell time DT the tool is retracted with spindle speed SR to the safety clearance The spindle stops and retracts to the retraction plane Machine manufacturer Please observe the information provided by the machine manufacturer Procedure 1 The part program or ShopTurn program to be processed has been cre ated ...

Page 376: ...only for Shop Turn Spindle speed for retraction only for spindle speed S rev min VR only for Shop Turn Constant cutting rate for retraction only for constant cutting rate V m min Machining surface only for Shop Turn Face C Face Y Face B Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only ...

Page 377: ... decimal point in the first parameter field and the figures after the decimal point as a fraction in the second and third field in mm rev in inch rev The pitch is determined by the tool used MODULUS Turns mm rev in rev αS only for G code Starting angle offset only for tapping without compensating chuck Degrees S only for G code Spindle speed only for tapping without compensating chuck rev min Mach...

Page 378: ...coder Dwell time at final drilling depth s SR only for G code Spindle speed for retraction only for when a compensating chuck is not used rev min SDE only for G code Direction of rotation after end of cycle Technology Adapting the technology Yes Exact stop Precontrol Acceleration Spindle No Note The technology fields are only displayed if their display has been enabled Please observe the informati...

Page 379: ...mpensating chuck mode with compensating chuck Without compensating chuck Machining position Single position Drill hole at programmed position Position pattern Position with MCALL Z0 Reference point Z mm Z1 End point of the thread abs or thread length inc It is inserted into the workpiece until it reaches Z1 mm Machining with compensating chuck With encoder Tapping with spindle encoder without enco...

Page 380: ...l is retracted from the workpiece for swarf removal D Maximum depth infeed only for tapping without compensating chuck swarf removal or chipbreaking mm SR Spindle speed for retraction only for without compensating chuck rev min Hidden parameters The following parameters are hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can b...

Page 381: ...urer s instructions 1 The tool bores at drilling feedrate F1 to the first drilling depth D If the final drilling depth Z1 is not reached the tool will travel back to the workpiece surface in rapid traverse for stock removal Then the tool will traverse with rapid traverse to a position 1 mm above the drilling depth previously achieved allowing it to continue drilling at drill feedrate F1 at the nex...

Page 382: ...tion only for G code Single position Drill hole at programmed position Position pattern Position with MCALL F1 only for G code Drilling feedrate mm min mm rev Z0 only for G code Reference point Z mm Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral ...

Page 383: ...rate Yes No The reduced drilling feedrate is obtained as follows Drilling feedrate F1 0 15 mm rev Predrilling feedrate 30 of F1 Drilling feedrate F1 0 15 mm rev Predrilling feedrate 0 1 mm rev AZ only for G code Predrilling depth with reduced drilling feedrate yes only for predrilling mm Through boring Remaining drilling depth with drilling feedrate Yes No ZR Residual drilling depth for through bo...

Page 384: ...ev Z2 Retraction amount before thread milling The thread depth in the direction of the tool axis is defined using Z2 Z2 is relative to the tool tip mm Nominal diameter mm Milling direction Climbing Mill thread in one cycle Conventional Mill thread in one cycle Climbing conventional Mill thread in two cycles rough cutting is performed by conventional milling with defined allowances then finish cutt...

Page 385: ...lling cycle must programmed after calling the next tool e g drill and immediately afterwards the call of the position pattern to be machined Tool traverse path ShopTurn The programmed positions are machined with the previously programmed tool e g center drill Machining of the positions always starts at the reference point In the case of a grid machining is performed first in the direction of the 1...

Page 386: ...ress Delete all softkey to delete all positions programmed in X Y Rotary axis ZC plane You program in ZC to prevent the Y axis moving during machining To ensure that the holes point to the center of the Cylinder you must first position the Y axis centrally above the Cylinder Figure 10 1 Y axis is centered above the cylinder Programming technology functions cycles 10 1 Drilling Turning 386 Operatin...

Page 387: ...ould also move during machining A value can be specified for each position In addition to the possibilities of ZC the following is also possible for example Figure 10 3 Y axis is traversed Y0 Y1 Programming technology functions cycles 10 1 Drilling Turning Operating Manual 06 2019 A5E44903486B AB 387 ...

Page 388: ...ed in the selection field if they have been released for use in the position pattern Please observe the information provided by your machine manufacturer Machining surface only for Shop Turn Face C Face Y Face B Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface Coordinate system only for Sho...

Page 389: ... the machining position in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that machining is possible on the machine X coordinate of 1st position abs Y coordinate of 1st position abs X coordinate for additional positions abs or inc Incremental dimension The sign is also evaluated Y coordinate for additional positions abs or inc Incremental d...

Page 390: ...he sign is also evaluated Additional positions in the Z axis abs or inc Incremental dimension The sign is also evaluated Degrees mm Degrees mm X0 C0 Y0 Z0 Y1 Y7 Z1 Z7 on ly for ShopTurn Peripheral surface Y Reference point in X direction abs Positioning angle for machining surface Y coordinate of 1st position abs Z coordinate of 1st position abs Y coordinate for additional positions abs or inc Inc...

Page 391: ...nce point X abs This position must be programmed absolutely in the 1st call Y coordinate of the reference point Y abs This position must be programmed absolutely in the 1st call Angle of rotation of the line referred to the X axis Positive angle Line is rotated counter clockwise Negative angle Line is rotated clockwise mm mm Degrees Z0 X0 Y0 α0 only for Shop Turn Face C Z coordinate of the referen...

Page 392: ... abs Y coordinate of the reference point first position abs Z coordinate of the reference point first position abs Angle of rotation of line with reference to Y axis Positive angle Line is rotated counter clockwise Negative angle Line is rotated clockwise mm mm mm Degrees X0 C0 Y0 Z0 α0 only for Shop Turn Peripheral surface Y X coordinate of the reference point abs Positioning angle for machining ...

Page 393: ... αY Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Drilling softkey 3 Press the Positions softkey 4 Press the Grid softkey OR Press the Frame softkey The Grid position or Frame position input window opens Parameters Grid position pattern Parameter Description Unit LAB only for G code Repeat jump label for position PL only fo...

Page 394: ...inate of the reference point abs Positioning angle for machining area The CP angle does not have any effect on the machining position in relation to the work piece It is only used to position the workpiece with the rotary axis C in such a way that machining is possible on the machine X coordinate of the reference point first position abs Y coordinate of the reference point first position abs Angle...

Page 395: ...ern Parameter Description Unit LAB only for G code Repeat jump label for position PL only for G code Machining plane Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface X0 Y0 α0 only for G Code X coordinate of the reference point X abs This po...

Page 396: ...ockwise mm Degrees mm mm Degrees X0 Y0 Z0 α0 only for Shop Turn Peripheral surface C Cylinder diameter abs Y coordinate of the reference point first position abs Z coordinate of the reference point first position abs Angle of rotation of line with reference to Y axis Positive angle Line is rotated counter clockwise Negative angle Line is rotated clockwise mm mm mm Degrees X0 C0 Y0 Z0 α0 only for S...

Page 397: ... axes are set up on your machine you can select these axes for the circle or pitch circle position patterns Machine manufacturer Please observe the information provided by the machine manufacturer Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Drilling softkey 3 Press the Positions softkey 4 Press the Circle softkey OR Press...

Page 398: ...gle Circle is rotated clockwise Radius Number of positions Straight line Next position is approached linearly in rapid traverse Circular Next position is approached along a circular path at the feedrate defined in the machine data mm mm Degrees mm Z0 C0 N only for G code Axes ZC G19 Z coordinate of the reference point abs Start angle of the C axis abs Number of positions mm Degrees Machining surfa...

Page 399: ... the face surface Position circle off center on the face surface Z coordinate of the reference point abs Positioning angle for machining area The CP angle does not have any effect on the machining position in relation to the work piece It is only used to position the workpiece with the rotary axis C in such a way that machining is possible on the machine X coordinate of the reference point abs or ...

Page 400: ...lockwise Negative angle Circle is rotated clockwise Number of positions Radius Straight line Next position is approached linearly in rapid traverse Circular Next position is approached along a circular path at the feedrate defined in the machine data mm Degrees mm mm Degrees mm Parameters Pitch circle position pattern Parameter Description Unit LAB only for G code Repeat jump label for position PL...

Page 401: ...urn At the front face At the rear face Outside peripheral surface Inside peripheral surface Position only for Shop Turn Selection options for the following positions only for face C Y center off center center off center Z0 X0 Y0 α0 α1 R N Positioning only for Shop Turn Face C Position circle center on the face surface Position circle off center on the face surface Z coordinate of the reference poi...

Page 402: ...d along a circular path at the feedrate defined in the machine data mm Degrees mm mm Degrees Degrees Degrees mm X0 Z0 α0 α1 N only for Shop Turn Peripheral surface C Cylinder diameter abs Z coordinate of the reference point abs Starting angle for first position referred to the Y axis Positive angle Circle is rotated counter clockwise Negative angle Circle is rotated clockwise Incrementing angle Nu...

Page 403: ... is activated displayed position is shown as a cross o Position deactivated hidden position shown as a circle Selecting positions You have the option of either displaying or hiding positions by activating the checkbox in the displayed position table either using the keyboard or mouse Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Pres...

Page 404: ...tions at once 1 Press the Hide all softkey to hide all positions 2 Press the Show all softkey to display all positions again 10 1 16 Repeating positions Function If you want to approach positions that you have already programmed again you can do this quickly with the function Repeat position You must specify the number of the position pattern The cycle automatically assigns this number for ShopTur...

Page 405: ...t LAB only for G code Repeat jump label for position Position only for ShopTurn Enter the number of the position pattern Programming technology functions cycles 10 1 Drilling Turning Operating Manual 06 2019 A5E44903486B AB 405 ...

Page 406: ... been programmed If no finishing allowance has been programmed the workpiece is roughed down to the final contour During roughing the cycle reduces the programmed infeed depth D if necessary so that it is possible for cuts of an equal size to be made For example if the overall infeed depth is 10 and you have specified an infeed depth of 3 this would result in cuts of 3 3 3 and 1 The cycle now redu...

Page 407: ...ing feedrate 4 The tool rounds the contour at machining feedrate or is raised at rapid traverse see Roughing 5 The tool is moved at rapid traverse to the starting point for the next infeed depth 6 The next cut is made at machining feedrate 7 Steps 4 to 6 are repeated until the final depth is reached 8 The tool moves back to the safety distance at rapid traverse Procedure 1 The part program or Shop...

Page 408: ... axis longitudinal Parallel to the X axis transverse outside inside outside Inside X0 Reference point in X abs always diameter mm Z0 Reference point in Z abs mm X1 End point X abs or end point X in relation to X0 inc Z1 End point Z abs or end point Z in relation to Z0 inc D Maximum depth infeed not for finishing mm UX Finishing allowance in X not for finishing mm UZ Finishing allowance in Z not fo...

Page 409: ...determine the shape of the groove If a groove is wider than the active tool it is machined in several cuts The tool is moved by a maximum of 80 of the tool width for each groove You can specify a finishing allowance for the groove base and the flanks roughing is then performed down to this point The dwell time between recessing and retraction is stored in a setting data element Machine manufacture...

Page 410: ...traverse 4 The tool moves at the machining feedrate along the other flank and then along the bottom to the center 5 The tool moves back to the safety distance at rapid traverse Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Turning softkey 3 Press the Groove softkey The Groove input window opens 4 Select one of the three gro...

Page 411: ...ting is not possible if the tool can only reach the groove base at one position mm UX or U Finishing allowance in X or finishing allowance in X and Z only for and mm UZ Finishing allowance in Z for UX only for and mm N Number of grooves N 1 65535 DP Distance between grooves inc DP is not displayed when N 1 mm α1 α2 Flank angle 1 or flank angle 2 only for grooves 2 and 3 Asymmetric grooves can be d...

Page 412: ...essed has been cre ated and you are in the editor 2 Press the Turning softkey 3 Press the Undercut softkey The Undercut input window opens 4 Select one of the following undercut cycles via the softkeys Press the Undercut form E softkey The Undercut form E DIN 509 input window opens OR Press the Undercut form F softkey The Undercut form F DIN 509 input window opens Parameters G code program undercu...

Page 413: ...meters G code program undercut form F Parameters ShopTurn program undercut form F PL Machining plane T Tool name SC Safety clearance mm D Cutting edge number F Feedrate F Feedrate mm rev S V Spindle speed or constant cutting rate rpm m min Parameters Description Unit Position Form F machining position Undercut size according to DIN table e g F0 6 x 0 3 undercut form F X0 Reference point X mm Z0 Re...

Page 414: ...hining feedrate starting from the flank and traveling along the shape of the thread undercut as far as the safety distance 3 The tool moves to the next starting position at rapid traverse 4 Steps 2 and 3 are repeated until the thread undercut is finished 5 The tool moves back to the starting point at rapid traverse During finishing the tool travels as far as cross feed VX Procedure 1 The part prog...

Page 415: ...ngitudinal Parallel to the contour Form Normal form A Short form B P Thread pitch select from the preset DIN table or enter mm rev X0 Reference point X mm Z0 Reference point Z mm α Insertion angle Degrees VX Cross feed abs or cross feed inc only for and mm D Maximum depth infeed only for and mm U or UX Finishing allowance in X or finishing allowance in X and Z only for and mm UZ Finishing allowanc...

Page 416: ...tion X0 Reference point X mm Z0 Reference point Z mm X1 Undercut depth referred to X abs or undercut depth referred to X inc mm Z1 Allowance Z abs or inc mm R1 Rounding radius 1 mm R2 Rounding radius 2 mm α Insertion angle Degrees VX Cross feed abs or cross feed inc only for and D Maximum depth infeed only for and mm U or UX Finishing allowance in X or finishing allowance in X and Z only for and m...

Page 417: ... tool is retracted from the thread and the spindle is stopped 2 Replace the tool and press the CYCLE START key The aborted thread cutting is started again with the interrupted cut at the same depth Thread re machining You have the option of subsequently machining threads To do this change into the JOG operating mode and carry out a thread synchronization Input simple For simple machining operation...

Page 418: ... thread a distinction is made between thread lead parameter LW and thread run in parameter LW2 If you program a thread lead the programmed starting point is moved forward by this amount You use the thread lead if the thread starts outside the material for example on the shoulder of a turned part If you program a thread run in an additional thread block is generated internally in the cycle The thre...

Page 419: ...mode G code program parameters ShopTurn program parameters Input Complete PL Machining plane T Tool name D Cutting edge number S V Spindle speed or constant cutting rate rpm m min Parameter Description Unit Table Thread table selection Without ISO metric Whitworth BSW Whitworth BSP UNC Selection not for table Without Data table value e g M10 M12 M14 P Select the thread pitch turns for table Withou...

Page 420: ...read turns on the workpiece mm rev2 Machining roughing finishing roughing and finishing Infeed only for and Linear Infeed with constant cutting depth Degressive Infeed with constant cutting cross section Thread Internal thread External thread X0 Reference point X from thread table abs mm Z0 Reference point Z abs mm Z1 End point of the thread abs or thread length inc Incremental dimensions The sign...

Page 421: ... Infeed at right angle to cutting direction If you wish to infeed along the flanks the maximum absolute value of this parameter may be half the flank angle of the tool Degrees Infeed along the flank Infeed with alternating flanks alternative Instead of infeed along one flank you can infeed along alternating flanks to avoid always loading the same tool cutting edge As a consequence you can increase...

Page 422: ... Only thread NX NX 1 4 1 from N threads Parameter Longitudinal thread in the Input simple mode G code program parameters ShopTurn program parameters Input simple T Tool name D Cutting edge number S V Spindle speed or constant cutting rate rpm m min Parameter Description Unit P Select the thread pitch turns for table Without or specify the thread pitch turns corresponding to the selection in the th...

Page 423: ...rom thread table inc mm DP or αP Infeed slope as flank inc alternative to infeed slope as angle DP 0 Infeed along the rear flank DP 0 Infeed along the front flank mm Infeed slope as angle alternative to infeed slope as flank α 0 Infeed along the rear flank α 0 Infeed along the front flank α 0 Infeed at right angle to cutting direction If you wish to infeed along the flanks the maximum absolute val...

Page 424: ...s crowned thread 0 mm 0 mm D0 Initial plunge depth for reworking the threads 0 mm Halve first infeed depth Yes VR Return distance 2 mm x Multiple threads 1 thread No α0 Starting angle offset 0 Machine manufacturer Please refer to the machine manufacturer s specifications Parameter Tapered thread in the Input complete mode G code program parameters ShopTurn program parameters Input Complete PL Mach...

Page 425: ...d mm rev P Start pitch of thread mm rev Z1 Thread length mm A larger pitch results in a larger distance between the thread turns on the workpiece mm rev2 Machining roughing finishing roughing and finishing Infeed only for and Linear Infeed with constant cutting depth Degressive Infeed with constant cutting cross section Thread Internal thread External thread X0 Reference point X abs always diamete...

Page 426: ...t right angle to cutting direction If you wish to infeed along the flanks the maximum absolute value of this parameter may be half the flank angle of the tool Degrees Infeed along the flank Infeed with alternating flanks alternative Instead of infeed along one flank you can infeed along alternating flanks to avoid always loading the same tool cutting edge As a consequence you can increase the tool...

Page 427: ... or Only thread NX NX 1 4 1 from N threads Parameter Tapered thread in the Input simple mode G code program parameters ShopTurn program parameters Input simple T Tool name D Cutting edge number S V Spindle speed or constant cutting rate rpm m min Parameter Description Unit P Select the thread pitch turns for table Without or specify the thread pitch turns corresponding to the selection in the thre...

Page 428: ...at the end of the thread e g lubrication groove on a shaft mm H1 Thread depth inc mm DP or αP Infeed slope as flank inc alternative to infeed slope as angle DP 0 Infeed along the rear flank DP 0 Infeed along the front flank mm Infeed slope as angle alternative to infeed slope as flank α 0 Infeed along the rear flank α 0 Infeed along the front flank α 0 Infeed at right angle to cutting direction If...

Page 429: ...for reworking the threads 0 mm Halve first infeed depth Yes VR Return distance 2 mm x Multiple threads 1 thread No α0 Starting angle offset 0 Machine manufacturer Please refer to the machine manufacturer s specifications Parameter Face thread in the Input complete mode G code program parameters ShopTurn program parameters Input Complete PL Machining plane T Tool name D Cutting edge number S V Spin...

Page 430: ...roughing and finishing Infeed only for and Linear Infeed with constant cutting depth Degressive Infeed with constant cutting cross section Thread Internal thread External thread X0 Reference point X abs always diameter mm Z0 Reference point Z abs mm X1 End point of the thread abs or thread length inc Incremental dimensions The sign is also evaluated mm LW or LW2 or LW2 LR Thread advance inc The st...

Page 431: ... one flank you can infeed along alternating flanks to avoid always loading the same tool cutting edge As a consequence you can increase the tool life α 0 Start at the rear flank α 0 Start at the front flank D0 Initial plunge depth only for and under Manual Machine If you want to rework some threads input the initial plunge depth D0 inc This is the depth that was reached during a previous machining...

Page 432: ...N or Only thread NX NX 1 4 1 from N threads Parameter Face thread in the Input simple mode G code program parameters ShopTurn program parameters Input simple T Tool name D Cutting edge number S V Spindle speed or constant cutting rate rpm m min Parameter Description Unit P Select the thread pitch turns for table Without or specify the thread pitch turns corresponding to the selection in the thread...

Page 433: ...om thread table inc mm DP or αP Infeed slope as flank inc alternative to infeed slope as angle DP 0 Infeed along the rear flank DP 0 Infeed along the front flank mm Infeed slope as angle alternative to infeed slope as flank α 0 Infeed along the rear flank α 0 Infeed along the front flank α 0 Infeed at right angle to cutting direction If you wish to infeed along the flanks the maximum absolute valu...

Page 434: ...can have different thread pitches There may be single or multiple threads With multiple threads the individual thread turns are machined one after the other You define a right or left hand thread by the direction of spindle rotation and the feed direction The infeed is performed automatically with a constant infeed depth or constant cutting cross section With a constant infeed depth the cutting cr...

Page 435: ...termined in the cycle at the beginning of the run in path for the first thread with G0 2 Infeed for roughing according to the defined infeed type 3 Thread cutting is repeated according to the programmed number of roughing cuts 4 The finishing allowance is removed in the following step with G33 5 This cut is repeated according to the number of noncuts 6 The whole sequence of motions is repeated for...

Page 436: ...e processed has been cre ated and you are in the editor 2 Press the Turning softkey 3 Press the Thread softkey The Thread input window opens 4 Press the Thread chain softkey The Thread Chain input window opens Parameters in the Input complete mode G code program parameters ShopTurn program parameters Input Complete PL Machining plane T Tool name SC Safety clearance mm D Cutting edge number S V Spi...

Page 437: ...nsions The sign is also evaluated mm Degrees Z2 Intermediate point 2 Z abs or Intermediate point 2 in relation to Z1 inc mm P2 Thread pitch 3 unit as parameterized for P0 mm rev in rev turns MODULUS X3 End point X abs or End point 3 in relation to X2 inc or Thread taper 3 mm Degrees Z3 End point Z abs or End point with reference to Z2 inc mm LW Thread run in mm LR Thread run out mm H1 Thread depth...

Page 438: ...inishing Infeed only for and Linear Infeed with constant cutting depth Degressive Infeed with constant cutting cross section Thread Internal thread External thread X0 Reference point X abs always diameter mm Z0 Reference point Z abs mm P0 Thread pitch 1 mm rev in rev turns MODULUS X1 or X1α Intermediate point 1 X abs or Intermediate point 1 in relation to X0 inc or Thread taper 1 Incremental dimen...

Page 439: ...c mm LW Thread advance inc mm LR Thread run out inc mm H1 Thread depth inc mm DP or αP Infeed slope flank or infeed slope angle mm or degrees Infeed along the flank Infeed with alternating flanks D1 or ND First infeed depth or number of roughing cuts only for and mm U Finishing allowance in X and Z only for and mm NN Number of noncuts only for and Hidden parameters The following parameters are hid...

Page 440: ...off until you reach the center cutting off slightly more than the wall thickness of the pipe is sufficient Approach retraction 1 The tool first moves to the starting point calculated internally in the cycle at rapid traverse 2 The chamfer or radius is machined at the machining feedrate 3 Cut off down to depth X1 is performed at the machining feedrate 4 Cut off is continued down to depth X2 at redu...

Page 441: ...ection of spindle rotation S Spindle speed rev min V Constant cutting rate m min SV Maximum speed limit only for constant cutting rate V rev min X0 Reference point in X abs always diameter mm Z0 Reference point in Z abs mm FS or R Chamfer width or rounding radius mm X1 Depth for speed reduction abs or depth for speed reduction in relation to X0 inc mm FR only for ShopTurn Reduced feedrate mm rev F...

Page 442: ...n select one of the the following machining technologies Stock removal Grooving Plunge turning You can rough remove residual material and finish for each of the three technologies above Note Starting point or end point of the machining outside the retraction planes For programs with contour machining from earlier software releases for an NC start it is possible that one of the alarms 61281 Startin...

Page 443: ...e this without having to machine the contour again 6 Stock removal along the contour finishing If you programmed a finishing allowance for roughing the contour is machined again 10 3 2 Representation of the contour G code program In the editor the contour is represented in a program section using individual program blocks If you open an individual block then the contour is opened ShopTurn program ...

Page 444: ... the contour elements are being entered When the contour element has been created it can be displayed in different line styles and colors Black Programmed contour Orange Current contour element Green dashed Alternative element Blue dotted Partially defined element The scaling of the coordinate system is adjusted automatically to match the complete contour The position of the coordinate system is d...

Page 445: ... The input window for the starting point of the contour appears Enter the individual contour elements see Section Creating contour elements Parameter Description Unit Z Starting point Z abs mm X Starting point X abs mm Transition to con tour start Type of transition Radius Chamfer FS 0 or R 0 No transition element R Transition to following element radius mm FS Transition to following element chamf...

Page 446: ...of group 1 G0 G1 G2 G3 no coordinates in the plane and no G code commands that have to be programmed in a separate block The contour is finished in continuous path mode G64 As a result contour transitions such as corners chamfers or radii may not be machined precisely If you wish to avoid this then it is possible to use additional commands when programming Example For a contour first program the s...

Page 447: ...lated from the input values Otherwise you must use the straight circle contour elements Additional commands You can enter additional commands in the form of G code for each contour element You can enter the additional commands max 40 characters in the extended parameter screens All parameters softkey You can program feedrates and M commands for example using additional G code commands However make...

Page 448: ...tion element enter a reduced feedrate in the FRC parameter The slower machining rate means that the transition element is machined more accurately Procedure for entering contour elements 1 The part program is opened Position the cursor at the required input position this is generally at the physical end of the program after M02 or M30 2 Contour input using contour support 2 1 Press the Contour tur...

Page 449: ...The tangential selection appears in the parameter α2 entry field 7 Repeat the procedure until the contour is complete 8 Press the Accept softkey The programmed contour is transferred into the process plan program view 9 If you want to display further parameters for certain contour elements e g to enter additional commands press the All parameters softkey Contour element Straight line e g Z Paramet...

Page 450: ... X inc mm α1 Starting angle to Z axis Degrees α2 Angle to the preceding element Degrees Transition to next ele ment Type of transition Radius Undercut Chamfer Radius R Transition to following element radius mm Undercut Form E Undercut size e g E1 0x0 4 Form F Undercut size e g F0 6x0 3 DIN thread P α Thread pitch Insertion angle mm rev Degrees Thread Z1 Z2 R1 R2 T Length Z1 Length Z2 Radius R1 Rad...

Page 451: ...Direction of rotation Clockwise direction of rotation Counterclockwise direction of rotation Z End point Z abs or inc mm X End point X abs or end point X inc mm K Circle center point K abs or inc mm I Circle center point I abs or circle center point I inc mm α1 Starting angle to Z axis Degrees β1 End angle to Z axis Degrees β2 Opening angle Degrees Transition to next ele ment Type of transition Ra...

Page 452: ... characters Holes Lower case letters Shafts Possible tolerance qualities 1 to 18 if they are not restricted by DIN standard 7150 Fit calculator A fit calculator supports you when making entries Procedure 1 Position the cursor on the desired entry field 2 Press the key The calculator is displayed 3 Press the Fit shaft or Fit hole softkey F for hole or f for shaft is automatically inserted in front ...

Page 453: ...anging a contour element 1 Open the part program or ShopTurn program to be executed 2 With the cursor select the program block where you want to change the contour Open the geometry processor The individual contour elements are listed 3 Position the cursor at the position where a contour element is to be in serted or changed 4 Select the desired contour element with the cursor 5 Enter the paramete...

Page 454: ...abels The contour is in the calling main program and is limited by the labels that have been entered 3 Subprogram The contour is located in a subprogram in the same workpiece 4 Labels in the subprogram The contour is in a subprogram and is limited by the labels that have been entered Procedure 1 The part program to be executed has been created and you are in the editor 2 Press the Contour turning ...

Page 455: ... direction or parallel to the contour Blank For stock removal the cycle takes into account a blank that can comprise a cylinder an allowance on the finished part contour or any blank contour You must define a blank contour as a separate closed contour in advance of the finished part contour Note In order to avoid collisions between tools and workpieces due to positioning motions the programmed bla...

Page 456: ...external drive e g local drive or network drive you require the Execution from external storage EES function For additional information please refer to the following documentation SINUMERIK Operate IM9 SINUMERIK 840D sl Commissioning Manual Rounding the contour In order to avoid residual corners during roughing you can enable the Always round the contour function This will remove the protrusions t...

Page 457: ...d by the machine manufacturer Cut segmentation To avoid the occurrence of very thin cuts in cut segmentation due to contour edges you can align the cut segmentation to the contour edges During machining the contour is then divided by the edges into individual sections and cut segmentation is performed separately for each section Set machining area limits If for example you want to machine a certai...

Page 458: ... DI specifies the distance after which the feedrate interruption should occur The interruption time or retraction distance is defined in machine data Machine manufacturer Please observe the information provided by the machine manufacturer Residual material machining naming conventions G code program For multi channel systems cycles attach a _C and a two digit channel specific number to the names o...

Page 459: ...djusted Machine manufacturer Various defined values can be pre assigned using setting data Please observe the information provided by the machine manufacturer If the workpiece programming requires it you can display and change all of the parameters using Input complete Machining type You can freely select the machining type roughing finishing or complete machining roughing finishing During contour...

Page 460: ...e to save the updated blank contour for re sidual material removal Parameter Description Unit Machining roughing finishing complete machining Machining direction Face Longitudinal Parallel to the contour From inside to outside From outside to inside From end face to rear side From rear side to end face The machining direction depends on the stock removal direction and choice of tool Position Front...

Page 461: ... Contour additional CYCLE62 call with blank contour e g cast iron mold XD only for machining only for blank description cylinder and allowance For blank description cylinder Version absolute Cylinder dimension abs Version incremental Allowance inc to maximum values of the CYCLE62 finished part contour For blank description allowance Allowance on the CYCLE62 finished part contour inc mm ZD only for...

Page 462: ...limit referred to XA inc 1 Limit ZA 2 Limit ZB abs or 2nd limit referred to ZA inc mm Relief cuts Machine relief cuts Yes No FR Insertion feedrate relief cuts Unit of feedrate as programmed before the cycle call Parameters in the Input simple mode G code program parameters ShopTurn program parameters Input simple PRG Name of the program to be generated T Tool name D Cutting edge number RP Retracti...

Page 463: ...d UX mm UX or U Finishing allowance in X or finishing allowance in X and Z only for mm UZ Finishing allowance in Z only for UX mm BL Blank description only for Cylinder described using XD ZD Allowance XD and ZD on the finished part contour Contour additional CYCLE62 call with blank contour e g cast iron mold XD only for machining only for blank description cylinder and allowance For blank descript...

Page 464: ...ion to finishing allowance mm Relief cuts Machine relief cuts cannot be changed FR Insertion feedrate relief cuts Unit of feedrate as programmed before the cycle call Hidden parameters Parameter Description Value Can be set in SD PL only for G code Machining plane Defined in MD 52005 Residual material With subsequent residual material removal No SC only for G code Safety clearance x Selection Alwa...

Page 465: ...ction you can remove unwanted material with a suitable tool Software option For stock removal of residual material you require the option residual material detection and machining Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Contour turning softkey 3 Press the Stock removal residual material softkey The Stock removal resid...

Page 466: ...side From outside to inside From end face to rear side From rear side to end face The machining direction depends on the stock removal direction and choice of tool Position front rear Internal external D Maximum depth infeed only for mm XDA First grooving limit tool abs only for face machining direction mm XDB Second grooving limit tool abs only for face machining direction mm DX Maximum depth inf...

Page 467: ...ate relief cuts Unit of feedrate as programmed before the cycle call 10 3 10 Plunge cutting CYCLE952 Function The Grooving function is used to machine grooves of any shape Before you program the groove you must define the groove contour If a groove is wider than the active tool it is machined in several cuts The tool is moved by a maximum of 80 of the tool width for each groove Blank When grooving...

Page 468: ...following documentation SINUMERIK Operate Commissioning Manual Set machining area limits If for example you want to machine a certain area of the contour with a different tool you can set machining area limits so that machining only takes place in the area of the contour you have selected The limit lines must not intersect the contour on the side facing the machining This limit has the same effect...

Page 469: ...sted Machine manufacturer Various defined values can be pre assigned using setting data Please observe the information provided by the machine manufacturer If the workpiece programming requires it you can display and change all of the parameters using Input complete Machining type You can freely select the machining type roughing finishing or complete machining For more detailed information please...

Page 470: ...eter Description Unit Machining roughing finishing complete machining Machining direction Face Longitudinal Position front rear Internal external D Maximum depth infeed only for mm XDA First grooving limit tool abs only for face machining direction mm XDB Second grooving limit tool abs only for face machining direction mm UX or U Finishing allowance in X or finishing allowance in X and Z only for ...

Page 471: ...n allowance Allowance on the CYCLE62 finished part contour inc mm Allowance Allowance for pre finishing only for Yes U1 contour allowance No mm U1 Compensation allowance in X and Z direction inc only for allowance Positive value Compensation allowance is retained Negative value Compensation allowance is removed in addition to finishing allowance mm Set machining area limits Set machining area limi...

Page 472: ...DB 2 Grooving limit tool abs only for face machining direction mm UX or U Finishing allowance in X or finishing allowance in X and Z only for mm UZ Finishing allowance in Z only for UX mm BL Blank description only for Cylinder described using XD ZD Allowance XD and ZD on the finished part contour Contour additional CYCLE62 call with blank contour e g cast iron mold XD only for machining only for b...

Page 473: ... Compensation allowance is removed in addition to finishing allowance mm Unit of feedrate as programmed before the cycle call Hidden parameters Parameter Description Value Can be set in SD Residual material With subsequent residual material removal No SC Safety clearance x DI Continuous cut only for 0 Set machining area limits Set machining area limits No N Number of grooves 1 Machine manufacturer...

Page 474: ...ial softkey The Grooving residual material input window is opened G code program parameters ShopTurn program parameters PRG Name of the program to be generated Auto Automatic generation of program names T Tool name PL Machining plane D Cutting edge number RP Retraction plane only for longitudinal machining direc tion mm F Feedrate mm rev SC Safety clearance mm S V Spindle speed or constant cut tin...

Page 475: ...nishing only for Yes U1 contour allowance No mm U1 Compensation allowance in X and Z direction inc only for allowance Positive value Compensation allowance is retained Negative value Compensation allowance is removed in addition to finishing allowance mm Set machining area limits Set machining area limits Yes No XA XB ZA ZB with limited machining area only yes 1 Limit XA 2 Limit XB abs or 2nd limi...

Page 476: ...e then this involves the finished part contour If CYCLE62 is present twice then the first call is the unmachined part contour and the second call is the finished part contour also see Chapter Programming Page 442 Note Execution from external media If you execute programs from an external drive e g local drive or network drive you require the Execution from external storage EES function For additio...

Page 477: ...ining operations you have the option to reduce the wide variety of parameters to the most important parameters using the Input selection field In this Input simple mode the hidden parameters are allocated a fixed value that cannot be adjusted Machine manufacturer Various defined values can be pre assigned using setting data Please observe the information provided by the machine manufacturer If the...

Page 478: ...raction plane only for machining direction longitu dinal inner mm S V Spindle speed or constant cutting rate rpm m min SC Safety clearance mm Residual material With subsequent residual material removal Yes No CONR Name to save the updated unmachined part contour for residual material removal only Yes for residual material removal Parameter Description Unit FX only ShopTurn Feedrate in X direction ...

Page 479: ...emental Allowance inc to maximum values of the CYCLE62 finished part contour For blank description allowance Allowance on the CYCLE62 finished part contour inc mm ZD only for machining only for blank description cylinder and allowance For blank description cylinder Version absolute Cylinder dimension abs Version incremental Allowance inc to maximum values of the CYCLE62 finished part contour For b...

Page 480: ... V Spindle speed or constant cutting rate m min Parameter Description Unit FX only ShopTurn Feedrate in X direction mm rev FZ only ShopTurn Feedrate in Z direction mm rev FX only G Code Feedrate in X direction FZ only for G code Feedrate in Z direction Machining roughing finishing complete machining Machining direction face longitudinal Position front back inside outside D Maximum depth infeed onl...

Page 481: ...ersion incremental Allowance inc to maximum values of the CYCLE62 finished part contour For blank description allowance Allowance on the CYCLE62 finished part contour inc mm Allowance Allowance for pre finishing only for Yes U1 contour allowance No U1 Compensation allowance in X and Z direction inc only for allowance Positive value Compensation allowance is kept Negative value Compensation allowan...

Page 482: ... remove unwanted material with a suitable tool Software option To machine residual material you require the Residual material detection and machining option Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Contour turning softkey 3 Press the Plunge turning residual material softkey The Plunge turning residual material input wi...

Page 483: ...edrate in Z direction Machining roughing finishing Machining direction Face Longitudinal Position front rear Internal external D Maximum depth infeed only for mm UX or U Finishing allowance in X or finishing allowance in X and Z only for mm UZ Finishing allowance in Z only for mm XDA First grooving limit tool abs end face or rear face only mm XDB Second grooving limit tool abs end face or rear fac...

Page 484: ...mit XA 2nd limit XB abs or 2nd limit referred to XA inc 1st limit ZA 2nd limit ZB abs or 2nd limit referred to ZA inc mm N Number of grooves DP Distance between grooves inc mm Unit of feedrate as programmed before the cycle call Programming technology functions cycles 10 3 Contour turning Turning 484 Operating Manual 06 2019 A5E44903486B AB ...

Page 485: ... Clamping the spindle Page 296 Approach retraction 1 For vertical machining the starting point is always at the top or bottom For horizontal machining it is at the left or right The starting point is marked in the help display 2 Machining is performed from the outside to the inside Machining type The cycle makes a distinction between roughing and finishing Roughing Milling the surface Tool turns a...

Page 486: ...me direction of machining Alternating direction of machining Selecting limits Press the respective softkey for the required limit Left Top Bottom Right The selected limits are shown in the help screen and in the broken line graphics Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Milling softkey 3 Press the Face milling softk...

Page 487: ...facturer Machining The following machining technologies can be selected roughing finishing Direction Same direction of machining Alternating direction of machining only for G code X0 Y0 Z0 X1 Y1 Z1 The positions refer to the reference point Corner point 1 in X Corner point 1 in Y Height of blank Corner point 2X abs or corner point 2X in relation to X0 inc Corner point 2Y abs or corner point 2Y in ...

Page 488: ...area only for peripheral surface Y Corner point 1 in Y Corner point 1 in Z Height of blank Corner point 2 in Y abs or corner point 2X in relation to Y0 inc Corner point 2 in Z abs or corner point 2Y in relation to Z0 inc Height of blank abs or height of blank in relation to X0 inc Degrees mm mm mm mm mm mm DXY Maximum plane infeed Alternately you can specify the plane infeed in as a ratio plane in...

Page 489: ...when you predrill Clamping the spindle For ShopTurn the Clamp spindle function can be set up by the machine manufacturer Machine manufacturer Please refer to the machine manufacturer s specifications Input simple For simple machining operations you have the option to reduce the wide variety of parameters to the most important parameters using the Input selection field In this Input simple mode the...

Page 490: ...mfering Chamfering involves edge breaking at the upper edge of the rectangular pocket 6 6 6 Figure 10 13 Geometries when chamfering inside contours Note The following error messages can occur when chamfering inside contours Safety clearance in the program header too large This error message appears when chamfering would in principle be possible with the parameters entered for FS and ZFS but the sa...

Page 491: ...ooth SC Safety clearance mm S V Spindle speed or constant cutting rate rpm m min F Feedrate Parameter Description Unit Reference point only for G code The following different reference point positions can be selected center bottom left bottom right top left top right The reference point highlighted in blue is displayed in the Help screen Machining surface only for Shop Turn Face C Face Y Periphera...

Page 492: ...Reference point Z only for single position mm mm or de grees mm CP X0 or L0 Y0 or C0 Z0 only for Shop Turn Face Y The positions refer to the reference point Positioning angle for machining area only single position Angle CP does not have any effect on the machining position in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that machining is...

Page 493: ...rformed according to the selected insertion strategy taking into account the programmed blank dimensions Vertical Insert vertically at center of pocket The tool executes the calculated actual depth infeed at the pocket center in a single block This setting can be used only if the cutter can cut across center or if the pocket has been predrilled Helical Insert along helical path The cutter center p...

Page 494: ...d in one or more axes You must program parameters AZ W1 and L1 for this purpose AZ Depth of premachining for post machining only mm W1 Width of premachining for post machining only mm L1 Length of premachining for post machining only mm FS Chamfer width for chamfering for chamfering only mm ZFS Insertion depth of tool tip abs or inc for chamfering only mm Unit of feedrate as programmed before the ...

Page 495: ...r L0 Y0 or C0 Z0 only for Shop Turn Face C The positions refer to the reference point Reference point X or reference point length polar Reference point Y or reference point angle polar Reference point Z mm mm or degrees mm CP X0 or L0 Y0 or C0 Z0 only for Shop Turn Face Y The positions refer to the reference point Positioning angle for machining area Angle CP does not have any effect on the machin...

Page 496: ...his position also with G0 the axis travels to the reference point brought forward by the safety clearance The machining of the rectangular pocket is then performed according to the selected insertion strategy taking into account the programmed blank dimensions Vertical Insert vertically at center of pocket The tool executes the calculated actual depth infeed at the pocket center in a single block ...

Page 497: ... depth of tool tip abs or inc for chamfering only mm Unit of feedrate as programmed before the cycle call Hidden parameters The following parameters are hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can be set in SD PL only for G code Machining plane Defined in MD 52005 SC only for G code Safety clearance 1 mm x Reference po...

Page 498: ...ant parameters using the Input selection field In this Input simple mode the hidden parameters are allocated a fixed value that cannot be adjusted Machine manufacturer Various defined values can be pre assigned using setting data Please refer to the machine manufacturer s specifications If the workpiece programming requires it you can display and change all of the parameters using Input complete A...

Page 499: ...ed finish base is omitted Machining type Helical When milling circular pockets you can select these methods for the following machining types Roughing During roughing the circular pocket is machined downward with helical movements A full circle is made at pocket depth to remove the residual material The tool is removed from the edge and base in the quadrant and retracted with rapid traverse to the...

Page 500: ...ot be maintained Immersion depth too large This error message appears when chamfering would be possible through the reduction of the immersion depth ZFS Tool diameter too large This error message appears when the tool would already damage the edges during insertion In this case the chamfer FS must be reduced Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you...

Page 501: ...ipheral surface only for Shop Turn Clamp release spindle only for end face Y peripheral surface Y The function must be set up by the machine manufacturer Machining roughing plane by plane or helical finishing plane by plane or helical edge edge finishing plane by plane or helical Chamfering Machining type Plane by plane Solid machine circular pocket plane by plane Helical Solid machine circular po...

Page 502: ...Y or reference point angle polar only for single position Reference point Z only for single position Degrees mm mm or de grees mm Y0 or C0 Z0 X0 only for Shop Turn Peripheral surface C The positions refer to the reference point Reference point Y or reference point angle polar only for single position Reference point Z only for single position Cylinder diameter only for single position mm or de gre...

Page 503: ...nly for G code Depth infeed rate for vertical insertion only FZ only for Shop Turn Depth infeed rate for vertical insertion only mm min mm tooth EP Maximum pitch of helix for helical insertion only The helix pitch may be lower due to the geometrical situation mm rev ER Radius of helix only for helical insertion The radius must not be larger than the milling cutter radius otherwise material will re...

Page 504: ...face Outside peripheral surface Inside peripheral surface only for ShopTurn Clamp release spindle only for end face Y peripheral surface Y The function must be set up by the machine manufacturer Machining roughing finishing edge edge finishing plane by plane or helical Chamfering Machining type Plane by plane Solid machine circular pocket plane by plane Helical Solid machine circular pocket helica...

Page 505: ...erence point Z Degrees mm mm or degrees mm Y0 or C0 Z0 X0 only for ShopTurn Peripheral surface C The positions refer to the reference point Reference point Y or reference point length polar Reference point Z Cylinder diameter mm or de grees mm mm C0 Y0 Z0 X0 only for ShopTurn Peripheral surface Y The positions refer to the reference point Positioning angle for machining surface Reference point Y R...

Page 506: ...n must be set up by the machine manufacturer FZ only for G code Depth infeed rate for vertical insertion only FZ only for ShopTurn Depth infeed rate for vertical insertion only mm min mm tooth EP Maximum pitch of helix for helical insertion only mm rev ER Radius of helix for helical insertion only The radius cannot be any larger than the milling cutter radius otherwise material will remain mm FS C...

Page 507: ...m the Rectangular spigot function several times with a continually decreasing finishing allowance Clamping the spindle For ShopTurn you have the option of setting up the Clamp spindle function Machine manufacturer Please observe the information provided by the machine manufacturer Input simple For simple machining operations you have the option of reducing the wide variety of parameters to the mos...

Page 508: ...ted 4 The spigot is approached again in a semicircle and circumnavigated once This process is repeated until the programmed spigot depth is reached 5 The tool moves back to the safety distance at rapid traverse Machining type Roughing Roughing involves moving around the rectangular spigot until the programmed finishing allowance has been reached Finishing If you have programmed a finishing allowan...

Page 509: ...lowing different reference point positions can be selected center bottom left bottom right top left top right Machining surface only for Shop Turn Face C Face Y Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for Shop Turn Clamp release spindle only for end face Y peripheral surface Y The function must be...

Page 510: ...is C in such a way that machining is possible on the machine Reference point X or reference point length polar only for single position Reference point Y or reference point angle polar only for single position Reference point Z only for single position Degrees mm mm or de grees mm Y0 or C0 Z0 X0 only for Shop Turn Peripheral surface C The positions refer to the reference point Reference point Y or...

Page 511: ...or chamfering only mm Unit of feedrate as programmed before the cycle call Parameters in the Input simple mode G code program parameters ShopTurn program parameters Input simple Milling direction T Tool name RP Retraction plane mm D Cutting edge number F Feedrate F Feedrate mm min mm rev S V Spindle speed or constant cutting rate rpm m min Parameter Description FZ Depth infeed rate only for and Ma...

Page 512: ... length polar Reference point Y or reference point angle polar Reference point Z Degrees mm mm or degrees mm C0 Y0 Z0 X0 only for ShopTurn Peripheral surface Y The positions refer to the reference point Positioning angle for machining surface Reference point Y Reference point Z Reference point X Degrees mm mm mm W Width of spigot mm L Length of spigot mm R Corner radius mm Z1 Depth relative to Z0 ...

Page 513: ...pecifications 10 4 5 Circular spigot CYCLE77 Function You can mill various circular spigots with the Circular spigot function In addition to the required circular spigot you must also define a blank spigot i e the outer limits of the material The tool moves at rapid traverse outside this area The blank spigot must not overlap adjacent blank spigots and is automatically placed on the finished spigo...

Page 514: ...lar spigot is machined depending on the programmed machining direction up cut down cut in a clockwise or counterclockwise direction 3 When the circular spigot has been traversed once the tool retracts from the contour in a semicircle and then infeed to the next machining depth is performed 4 The circular spigot is approached again in a semicircle and traversed once This process is repeated until t...

Page 515: ... mm F Feedrate mm min mm tooth SC Safety clearance mm S V Spindle speed or constant cutting rate rpm m min F Feedrate Parameter Description Unit FZ only for G code Depth infeed rate Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for ...

Page 516: ...fect on the machining position in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that machining is possible on the machine Reference point X or reference point length polar only for single position Reference point Y or reference point angle polar only for single position Reference point Z only for single position Degrees mm mm or de grees m...

Page 517: ...abs or inc for chamfering only ZFS for machining surface face C Y or XFS for peripheral surface C Y mm Unit of feedrate as programmed before the cycle call Parameters in the Input simple mode G code program parameters ShopTurn program parameters Input simple Milling direction T Tool name RP Retraction plane mm D Cutting edge number F Feedrate F Feedrate mm min mm rev S V Spindle speed or constant ...

Page 518: ...tion in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that ma chining is possible on the machine Reference point X or reference point length polar Reference point Y or reference point angle polar Reference point Z Degrees mm mm or degrees mm Y0 or C0 Z0 X0 only for Shop Turn Peripheral surface C The positions refer to the reference point R...

Page 519: ...fore the cycle call Hidden parameters The following parameters are hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can be set in SD PL only for G code Machining plane Defined in MD 52005 SC only for G code Safety clearance 1 mm x Machining position Mill circular spigot at the programmed position X0 Y0 Z0 Single posi tion Machi...

Page 520: ...ing point at rapid traverse at the height of the retraction plane and is fed in to the safety clearance 2 The tool traverses the multi edge in a quadrant at machining feedrate The tool first executes infeed at machining depth and then moves in the plane The multi edge is machined depending on the programmed machining direction up cut down cut in a clockwise or counterclockwise direction 3 When the...

Page 521: ...chining plane T Tool name Milling direction D Cutting edge number RP Retraction plane mm F Feedrate mm min mm tooth SC Safety clearance mm S V Spindle speed or constant cutting rate rpm m min F Feedrate Parameter Description Unit Machining surface only for Shop Turn Face C Face Y Position only for Shop Turn Front back only for Shop Turn Clamp release spindle only for face Y The function must be se...

Page 522: ...mfer width mm Z1 Multi edge depth abs or depth in relation to Z0 inc only for and edge mm DXY Maximum plane infeed Maximum plane infeed as a percentage of the milling cutter diameter only for and mm DZ Maximum depth infeed only for and mm UXY Plane finishing allowance only for and edge mm UZ Depth finishing allowance only for and mm FS Chamfer width for chamfering for chamfering only mm ZFS Insert...

Page 523: ...edges SW or L Width across flats or edge length mm R1 and FS1 Rounding radius or chamfer width Z1 Multi edge depth abs or depth in relation to Z0 inc only for and edge mm DXY Maximum plane infeed Maximum plane infeed as a percentage of the milling cutter diameter only for and mm DZ Maximum depth infeed only for and mm UXY Plane finishing allowance only for and edge mm UZ Depth finishing allowance ...

Page 524: ...rial Depending on the dimensions of the longitudinal slot in the workpiece drawing you can select a corresponding reference point for the longitudinal slot First predrill longitudinal groove if for example the milling cutter does not cut in the center for ShopTurn program the drilling longitudinal groove and position program blocks in succession In this case select the predrilling position corresp...

Page 525: ...re assigned using setting data Please refer to the machine manufacturer s specifications If the workpiece programming requires it you can display and change all of the parameters using Input complete Approach retraction 1 The tool approaches the center point of the slot at rapid traverse at the height of the retraction plane and adjusts to the safety distance 2 The tool is inserted into the materi...

Page 526: ...or FS and ZFS but the safety clearance then could not be maintained Immersion depth too large This error message appears when chamfering would be possible through the reduction of the immersion depth ZFS Tool diameter too large This error message appears when the tool would already damage the edges during insertion In this case the chamfer FS must be reduced Procedure 1 The part program or ShopTur...

Page 527: ... edge inside left center inside right righthand edge Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for Shop Turn Clamp release spindle only for end face Y peripheral surface Y The function must be set up by the machine manufacturer ...

Page 528: ... with the rotary axis C in such a way that machining is possible on the machine Reference point X or reference point length polar only for single position Reference point Y or reference point angle polar only for single position Reference point Z only for single position Degrees mm mm or de grees mm Y0 or C0 Z0 X0 only for Shop Turn Peripheral surface C The positions refer to the reference point R...

Page 529: ...rence point inside left Note This setting can be used only if the cutter can cut across center Helical only for G code Insertion along helical path The cutter center point traverses along the helical path determined by the radius and depth per revolution helical path If the depth for one infeed has been reached a full longitudinal slot is machined to eliminate the inclined insertion path Oscillati...

Page 530: ...er point of the left rounding radius of the groove When calling the cycle on a position circle the predrilling position is always the center point of the rounding radius that is closer to the center of the circle Unit of feedrate as programmed before the cycle call Parameters in the Input simple mode G code program parameters ShopTurn program parameters Input simple Milling direction T Tool name R...

Page 531: ...CP does not have any effect on the machining position in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that ma chining is possible on the machine Reference point X or reference point length polar Reference point Y or reference point angle polar Reference point Z Degrees mm mm or degrees mm Y0 or C0 Z0 X0 only for ShopTurn Peripheral surfac...

Page 532: ...ined by the radius and depth per revolution helical path If the depth for one infeed has been reached a full longitudinal slot is machined to eliminate the inclined insertion path Oscillation Insert with oscillation along center axis of longitudinal slot The cutter center point oscillates along a linear path until it reaches the depth infeed When the depth has been reached the path is traversed ag...

Page 533: ... hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can be set in SD PL only for G code Machining plane Defined in MD 52005 SC only for G code Safety clearance 1 mm x Reference point only for G code Position of the reference point Center Machining position only for G code Mill slot at the programmed position X0 Y0 Z0 Single posi ...

Page 534: ...he workpiece programming requires it you can display and change all of the parameters using Input complete Approach retraction 1 At the height of the retraction plane the tool approaches the center point of the semicircle at the end of the groove at rapid traverse and adjusts to the safety distance 2 It is then inserted into the workpiece at the machining feedrate allowing for the maximum Z direct...

Page 535: ...s omitted Chamfering Chamfering involves edge breaking at the upper edge of the circumferential groove 6 6 6 Figure 10 16 Geometries when chamfering inside contours Note The following error messages can occur when chamfering inside contours Safety clearance in the program header too large This error message appears when chamfering would in principle be possible with the parameters entered for FS a...

Page 536: ... RP Retraction plane mm F Feedrate mm min mm tooth SC Safety clearance mm S V Spindle speed or constant cutting rate rpm m min F Feedrate Parameter Description Unit Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for Shop Turn Clamp r...

Page 537: ...erence point Y or reference point angle polar only for single position Reference point Z only for single position mm mm or de grees mm CP X0 or L0 Y0 or C0 Z0 only for Shop Turn Face Y The positions refer to the reference point Positioning angle for machining area only single position Angle CP does not have any effect on the machining position in relation to the workpiece It is only used to positi...

Page 538: ...XY Plane finishing allowance only for mm Positioning Positioning motion between the slots Straight line Next position is approached linearly in rapid traverse Circular Next position is approached along a circular path at the feedrate defined in a machine data code FS Chamfer width for chamfering inc for chamfering only mm ZFS Insertion depth of tool tip abs or inc for chamfering only mm Unit of fe...

Page 539: ...ance from one circumferential slot to the next circumferential slot is always the same and is calculated by the control Pitch circle The circumferential slots are positioned around a pitch circle The distance from one circumferential slot to the next circumferential slot can be defined using angle α2 X0 Y0 Z0 only for G code The positions refer to the reference point Reference point X Reference po...

Page 540: ...sitions refer to the reference point Positioning angle for machining surface Reference point Y Reference point Z Reference point X Degrees mm mm mm N Number of slots mm R Radius of circumferential slot Degrees α1 Opening angle of the slot Degrees α2 Advance angle for pitch circle only Degrees W Slot width mm Z1 Slot depth abs or depth relative to Z0 or X0 inc only for and mm DZ Maximum depth infee...

Page 541: ...e between the following machining strategies depending on your workpiece and machine properties Vortex milling Plunge cutting The following machining types are available to completely machine the slot Roughing Rough finishing Finishing Base finishing Edge finishing Chamfering Vortex milling Particularly where hardened materials are concerned this process is used for roughing and contour machining ...

Page 542: ...programming requires it you can display and change all of the parameters using Input complete Approach retraction for vortex milling 1 The tool approaches the starting point in front of the slot in rapid traverse and maintains the safety clearance 2 The tool goes to the cutting depth 3 The open slot is always machined along its entire length using the selected machining method 4 The tool retracts ...

Page 543: ...or hard materials use a lower infeed Machining type roughing plunge cutting Roughing of the slot takes place sequentially along the length of the groove with the milling cutter performing vertical insertions at the machining feedrate The milling cutter is then retracted and repositioned at the next insertion point The milling cutter moves along the length of the slot at half the infeed rate and in...

Page 544: ... increment is calculated on the basis of the required slot width milling cutter diameter and finishing allowance Retraction Retraction involves the milling cutter being retracted at a 45 angle if the wrap angle is less than 180 Otherwise retraction is perpendicular as is the case with drilling Retraction Retraction is performed perpendicular to the wrapped surface Safety clearance Traverse through...

Page 545: ...d slot Machining type chamfering Chamfering involves breaking the edge at the upper slot edge 6 6 6 Figure 10 17 Geometries when chamfering inside contours Note The following error messages can occur when chamfering inside contours Safety clearance in the program header too large This error message appears when chamfering would in principle be possible with the parameters entered for FS and ZFS bu...

Page 546: ...e editor 2 Press the Milling softkey 3 Press the Slot and Open slot softkeys The Open slot input window opens Parameters in the Input complete mode G code program parameters ShopTurn program parameters Input Complete PL Machining plane T Tool name RP Retraction plane mm D Cutting edge number SC Safety clearance mm F Feedrate mm min mm tooth F Feedrate S V Spindle speed or constant cutting rate rpm...

Page 547: ...ng Technology Vortex milling The milling cutter performs circular motions along the length of the slot and back again Plunge cutting Sequential drilling motion along the tool axis Milling direction except plunge cutting Climbing Conventional Climbing conventional milling Machining position Single position Mill a slot at the programmed position X0 Y0 Z0 Position pattern Mill slots at a programmed p...

Page 548: ...erence point Y or reference point angle polar only for single position Reference point Z only for single position Cylinder diameter only for single position mm or de grees mm mm C0 Y0 Z0 X0 only for Shop Turn Peripheral surface Y The positions refer to the reference point Positioning angle for machining surface only for single position Reference point Y only for single position Reference point Z o...

Page 549: ...y for ShopTurn Face C Face Y Peripheral surface C Peripheral surface Y Position only for ShopTurn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for ShopTurn Clamp release spindle only for end face Y peripheral surface Y The function must be set up by the machine manufacturer Machining roughing pre finishing finishing base base finishing edge edge fini...

Page 550: ...at ma chining is possible on the machine Reference point X or reference point length polar Reference point Y or reference point angle polar Reference point Z Degrees mm mm or degrees mm Y0 or C0 Z0 X0 only for ShopTurn Peripheral surface C The positions refer to the reference point Reference point Y or reference point angle polar Reference point Z Cylinder diameter mm or degrees mm mm C0 Y0 Z0 X0 ...

Page 551: ...L only for G code Machining plane Defined in MD 52005 SC only for G code Safety clearance 1 mm x Reference point Position of the reference point Center Machining position Mill slot at the programmed position X0 Y0 Z0 Single posi tion α0 Angle of rotation of slot 0 Machine manufacturer Please refer to the machine manufacturer s specifications 10 4 10 Long hole LONGHOLE only for G code program Funct...

Page 552: ... plane using G0 and approach to the next elongated hole on the shortest path 4 After the last elongated hole has been machined the tool at the position reached last in the machining plane is moved with G0 to the retraction plane and the cycle terminated Procedure 1 The part program to be executed has been created and you are in the editor 2 Press the Milling softkey 3 Press the Groove and Elongate...

Page 553: ...CYCLE70 Function Using a thread cutter internal or external threads can be machined with the same pitch Threads can be machined as right hand or left hand threads and from top to bottom or vice versa For metric threads thread pitch P in mm rev the cycle assigns a value calculated on the basis of the thread pitch to the thread depth H1 parameter You can change this value The default selection must ...

Page 554: ...on the retraction plane in the tool axis with rapid traverse 10 Rapid traverse thread center point approach with position pattern MCALL Please note that when milling an internal thread the tool must not exceed the following value Milling cutter diameter nominal diameter 2 thread depth H1 Approach retraction when milling external threads 1 Positioning on retraction plane with rapid traverse 2 Appro...

Page 555: ...l name Milling direction D Cutting edge number RP Retraction plane mm F Feedrate mm min mm rev SC Safety clearance mm S V Spindle speed or constant cutting rate rpm m min F Feedrate mm min Parameter Description Unit Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface I...

Page 556: ...ing edge geometry of the milling insert the retraction path must be taken into account at the base of the workpiece only for G code Machining position Single position Position pattern MCALL X0 Y0 Z0 only for G code The positions refer to the center point Reference point X only for single position Reference point Y only for single position Reference point Z mm mm mm Z1 End point of the thread abs o...

Page 557: ...YCLE60 Function The Engraving function is used to engrave a text on a workpiece along a line or arc You can enter the text directly in the text field as fixed text or assign it via a variable as variable text Engraving uses a proportional font i e the individual characters are of different widths Approach retraction 1 The tool approaches the starting point at rapid traverse at the height of the re...

Page 558: ...e softkeys if you want to engrave the cur rent date The data is inserted in the European date format DD MM YYYY To obtain a different date format you must adapt the format specified in the text field For example to engrave the date in the American date format month day year 8 16 04 change the format to M D YY 7 Press the Variable and Time softkeys if you want to engrave the cur rent time The time ...

Page 559: ...e a any number in a certain format The format text _VAR_NUM is inserted and you return to the engraving field with the softkey bar The place holders define the digit format in which the number defined in _VAR_NUM will be engraved For example if you have stored 12 35 in _VAR_NUM you can format the variable as follows Input Output Meaning _VAR_NUM 12 Places before decimal point unfor matted no place...

Page 560: ...e break are permissible Variable texts There are various ways of defining variable text Date and time For example you can engrave the time and date of manufacture on a workpiece The values for date and time are read from the NCK Quantity Using the workpiece variables you can assign a consecutive number to the workpieces You can define the format number of digits leading zeroes The place holder is ...

Page 561: ... cutting rate rpm m min F Feedrate mm min Parameter Description Unit FZ only for G code Depth infeed rate FZ only for Shop Turn Depth infeed rate mm min mm tooth Machining surface only for Shop Turn Face C Face Y Peripheral surface C Peripheral surface Y Position only for Shop Turn At the front face At the rear face Outside peripheral surface Inside peripheral surface only for Shop Turn Clamp rele...

Page 562: ...Reference point Y or reference point angle polar Reference point Z mm mm or de grees mm CP X0 or L0 Y0 or C0 Z0 only ShopTurn Face Y The positions refer to the reference point Positioning angle for machining area Angle CP does not have any effect on the machining position in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that machining is p...

Page 563: ...linear alignment only mm α1 Text direction for linear alignment only Degrees XM or LM only G code Center point X abs or center point length polar for curved alignment only mm YM or αM only G code Center point Y abs or center point angle polar for curved alignment only mm YM or CM only ShopTurn Center point Y or C abs for curved alignment only only for machining surface peripheral surface C Y mm or...

Page 564: ...ram the technology 10 5 2 Representation of the contour G code program In the editor the contour is represented in a program section using individual program blocks If you open an individual block then the contour is opened ShopTurn program The cycle represents a contour as a program block in the program If you open this block the individual contour elements are listed symbolically and displayed i...

Page 565: ...th the cur sor Graphic display The progress of contour programming is shown in broken line graphics while the contour elements are being entered When the contour element has been created it can be displayed in different line styles and colors Black Programmed contour Orange Current contour element Green dashed Alternative element Blue dotted Partially defined element The scaling of the coordinate ...

Page 566: ...wever make sure that the additional commands do not collide with the generated G code of the contour Therefore do not use any G code commands of group 1 G0 G1 G2 G3 no coordinates in the plane and no G code commands that have to be programmed in a separate block Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Milling softkey ...

Page 567: ...n Unit Machining surface only for ShopTurn Face C Face Y Face B Peripheral surface C Peripheral surface Y PL only for G code Machining plane G17 XY G19 YZ ϕ only ShopTurn Cylinder diameter only peripheral surface C mm G17 or face C Y B G19 or peripheral surface C Y X Y Y Z Cartesian Starting point X or Y abs Starting point Y or Z abs mm mm X Y Y Z Polar Position pole abs Position pole abs mm mm Pr...

Page 568: ...arallel straight line The corner will be machined exactly as the feedrate at the end of the X parallel straight line is briefly zero Note The additional commands are only effective for path milling 10 5 4 Creating contour elements After you have created a new contour and specified the starting point you can define the individual elements that make up the contour The following contour elements are ...

Page 569: ... two contour elements you can choose a radius or a chamfer The transition element is always attached at the end of a contour element The contour transition element is selected in the parameter screen of the respective contour element You can use a contour transition element whenever there is an intersection between two successive elements which can be calculated from the input values Otherwise you...

Page 570: ... position transition to next ele ment angle of lead etc 5 Press the Accept softkey The contour element is added to the contour 6 When entering data for a contour element you can program the transi tion to the preceding element as a tangent Press the Tangent to prec elem softkey The angle to the preceding element α2 is set to 0 The tangential selection appears in the param eter input field 7 Repeat...

Page 571: ...ng element chamfer mm Additional commands Additional G code commands Contour element straight line e g Y Parameters Description Unit Machining surface only for ShopTurn Face C Face Y Face B Peripheral surface C Peripheral surface Y Y End point Y abs or inc mm α1 Starting angle to X axis Degrees Transition to next ele ment Type of transition Radius Chamfer Radius R Transition to following element r...

Page 572: ...ional commands Additional G code commands Contour element Circle Parameters Description Unit Machining surface only for ShopTurn Face C Face Y Face B Peripheral surface C Peripheral surface Y Direction of rotation Clockwise direction of rotation Counterclockwise direction of rotation R Radius mm e g X End point X abs or inc mm e g Y End point Y abs or inc mm e g I Circle center point I abs or inc ...

Page 573: ...tion pole abs mm in Degrees Contour element End The data for the transition at the contour end of the previous contour element is displayed in the End parameter screen The values cannot be edited 10 5 5 Changing the contour Function You can change a previously created contour later If you want to create a contour that is similar to an existing contour you can copy the existing one rename it and ju...

Page 574: ... element 1 Open the part program or ShopTurn program to be executed 2 Position the cursor on the contour element that you want to delete 3 Press the Delete element softkey 4 Press the Delete softkey 10 5 6 Contour call CYCLE62 only for G code program Function The input creates a reference to the selected contour There are four ways to call the contour 1 Contour name The contour is in the calling m...

Page 575: ...ram PRG Subprogram LAB1 Label 1 LAB2 Label 2 Note EXTCALL EES When calling a part program via EXTCALL without EES the contour can only be called via Contour name and or Labels This is monitored in the cycle which means that contour calls via subprogram or labels in subprogram are only possible if EES is active 10 5 7 Path milling CYCLE72 Function You can mill along any programmed contour with the ...

Page 576: ...d up the contour gradually from a series of different contour elements Define the contour in a subprogram or in the machining program e g after the end of program M02 or M30 2 Contour call CYCLE62 You select the contour to be machined 3 Path milling roughing The contour is machined taking into account various approach and retract strategies 4 Path milling finishing If you programmed a finishing al...

Page 577: ...raction strategy You can choose between planar approach retraction and spatial approach retraction Planar approach Approach is first at depth and then in the machining plane Spatial approach Approach is at depth and in machining plane simultaneously Retraction is performed in reverse order Mixed programming is possible for example approach in the machining plane retract spatially Path milling alon...

Page 578: ...also when the slot width is larger than the tool diameter If you want to work with a slot wall compensation you must not program the contour of the slot but instead the imagined center path of a bolt inserted in the slot whereby the bolt touches both walls Parameter D is used to specify the slot width Note When working with slot side compensation you have to program the path from the starting poin...

Page 579: ...our direction Backward Machining is performed in the opposite direction to the programmed contour Radius compen sation Left machining to the left of the contour Right machining to the right of the contour off A programmed contour can also be machined on the center point path In this case approaching and retraction is only possible along a straight line or vertical Vertical ap proach retraction can...

Page 580: ...y with path milling left and right of the contour Semi circle Part of a spiral only with path milling left and right of the contour Straight line Slope in space Perpendicular Perpendicular to the path only with path milling on the center point path Approach strategy axis by axis only for quadrant semi circle or straight line approach spatial only for quadrant semi circle or straight line approach ...

Page 581: ...can also mill pockets that contain one or more islands The islands can also be located partially outside the pocket or overlap each other The first contour you specify is interpreted as the pocket contour and all the others as islands Automatic calculation manual input of the starting point Using Automatic starting point you have the option of calculating the optimum plunge point By selecting Manu...

Page 582: ...th the parameters entered for FS and ZFS but the safety clearance then could not be maintained Immersion depth too large This error message appears when chamfering would be possible through the reduction of the immersion depth ZFS Tool diameter too large This error message appears when the tool would already damage the edges during insertion In this case the chamfer FS must be reduced Software opt...

Page 583: ...ter before predrilling you have to program the two machining steps in separate blocks The number and positions of the necessary predrilled holes depend on the specific circumstances such as shape of contour tool plane infeed finishing allowance and are calculated by the cycle If you mill several pockets and want to avoid unnecessary tool changes predrill all the pockets first and then remove the s...

Page 584: ...from external storage EES function For additional information please refer to the following references SINUMERIK Operate Commissioning Manual Clamping the spindle For ShopTurn the Clamp spindle function can be set up by the machine manufacturer Machine manufacturer Please refer to the machine manufacturer s specifications See also Clamping the spindle Page 296 Procedure when centering 1 The part p...

Page 585: ...Y axis exists only for Shop Turn Clamp release spindle only for end face Y B and peripheral surface Y The function must be set up by the machine manufacturer Z0 Reference point in the tool axis Z mm Z1 Pocket depth abs or depth referred to Z0 mm CP Positioning angle for machining area only for ShopTurn machining surface face Y Angle CP does not have any effect on the machining position in relation...

Page 586: ...ram or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Milling Contour milling Predrilling and Predrilling soft keys The Predrilling input window opens G code program parameters ShopTurn program parameters PRG Name of the program to be generated Automatic Automatic generation of program names T Tool name PL Machining plane D Cutting edge number Milling dire...

Page 587: ...urn machining surface peripheral surface Y Degrees DXY Maximum plane infeed Maximum plane infeed as a percentage of the milling cutter diameter mm UXY Finishing allowance plane mm UZ Finishing allowance depth mm Lift mode Lift mode before new infeed If the machining operation requires several points of insertion the retraction height can be programmed To retraction plane Z0 safety clearance When m...

Page 588: ...t cannot be adjusted Machine manufacturer Various defined values can be pre assigned using setting data Please refer to the machine manufacturer s specifications If the workpiece programming requires it you can display and change all of the parameters using Input complete Machining type For solid machining you can select the machining type roughing or finishing If you want to rough and then finish...

Page 589: ...PL Machining plane D Cutting edge number Milling direction Climbing Conventional F Feedrate mm min mm tooth RP Retraction plane mm S V Spindle speed or constant cutting rate rpm m min SC Safety clearance mm F Feedrate mm min Parameter Description Unit Machining surface only for Shop Turn Face C Face Y Face B Peripheral surface C Peripheral surface Y only for Shop Turn Clamp release spindle only fo...

Page 590: ...Insertion The following insertion modes can be selected only for base or edge Vertical insertion The calculated actual infeed depth is executed at the calculated position for automatic starting point or at the specified position for manual starting point Note This setting can be used only if the cutter can cut across center or if the pocket has been predrilled Helical insertion Insertion along a h...

Page 591: ...nce When making the transition to the next insertion point the tool returns to this height If there are no elements larger than Z0 X0 in the pocket area then Z0 X0 safety clearance can be programmed as the lift mode mm mm FS Chamfer width for chamfering only for chamfering machining mm ZFS Insertion depth of tool tip abs or inc for chamfering machining only mm Parameters in the Input simple mode G...

Page 592: ...ed Maximum plane infeed as a percentage of the milling cutter diameter mm DZ Maximum depth infeed mm UXY Finishing allowance plane mm UZ Finishing allowance depth mm Insertion The following insertion modes can be selected only for base or edge Vertical The calculated actual infeed depth is executed at the calculated position for automatic starting point or at the specified position for manual star...

Page 593: ...hidden They are pre assigned fixed values or values that can be adjusted using setting data Parameter Description Value Can be set in SD PL only for G code Machining plane Defined in MD 52005 SC only for G code Safety clearance 1 mm x Starting point Starting point is automatically calculated only for and base Automatic Lift mode Lift mode before new infeed only for base or edge to RP Machine manuf...

Page 594: ...ogramming proceed as follows 1 Contour pocket 1 2 Stock removal 3 Contour pocket 2 4 Stock removal 5 Contour pocket 1 6 Removing residual stock 7 Contour pocket 2 8 Removing residual stock Software option For removing residual stock you require the option residual stock detection and machining Clamping the spindle For ShopTurn the Clamp spindle function can be set up by the machine manufacturer Ma...

Page 595: ...tion must be set up by the machine manufacturer TR Reference tool Tool which is used in the stock removal machining step This is used to determine the residual corners D Cutting edge number Z0 Reference point in the tool axis Z mm Z1 Pocket depth abs or depth referred to Z0 or X0 inc mm CP Positioning angle for machining area only for ShopTurn machining surface face Y Angle CP does not have any ef...

Page 596: ...rst enter a blank contour and then one or more spigot contours The blank contour defines the area outside of which there is no material i e there the tool moves with rapid traverse Material is then removed between the blank contour and spigot contour Note Execution from external media If you execute programs from an external drive e g local drive or network drive you require the Execution from ext...

Page 597: ...ond time Approach retraction 1 The tool approaches the starting point at rapid traverse at the height of the retraction plane and is fed in to the safety clearance The cycle calculates the starting point 2 The tool first infeeds to the machining depth and then approaches the spigot contour from the side in a quadrant at machining feedrate 3 The spigot is machined in parallel with the contours from...

Page 598: ...names T Tool name PL Machining plane D Cutting edge number Milling direction Climbing Conventional F Feedrate mm min mm tooth RP Retraction plane mm S V Spindle speed or constant cutting rate rpm m min SC Safety clearance mm F Feedrate mm min Parameter Description Unit Machining surface only for Shop Turn Face C Face Y Face B Peripheral surface C Peripheral surface Y only for Shop Turn Clamp relea...

Page 599: ...ed only for or edge mm UXY Finishing allowance plane only for base or edge mm UZ Finishing allowance depth only for or base mm Lift mode Lift mode before new infeed If the machining operation requires several points of insertion the retraction height can be programmed To retraction plane Z0 safety clearance When making the transition to the next insertion point the tool returns to this height If t...

Page 600: ...gle for machining area only for machining surface face Y Angle CP does not have any effect on the machining position in relation to the workpiece It is only used to position the workpiece with the rotary axis C in such a way that ma chining is possible on the machine Degrees C0 only for ShopTurn Positioning angle for machining area only for machining surface peripheral surface Y Degrees DXY Maximu...

Page 601: ...ically for all machining steps because it does not count as residual material The residual material is calculated on the basis of the milling cutter used for clearing It is also possible to run multiple residual material steps one after the other In this case the milling tool should be selected to be smaller by a factor of no more than 3 for each new step If you mill several spigots and want to av...

Page 602: ...er Please observe the information provided by the machine manufacturer See also Clamping the spindle Page 296 Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Press the Milling Contour milling and Spigot resid mat softkeys The Spigot Res Mat input window opens 3 For the ShopTurn program press the All parameters softkey if you want to en...

Page 603: ...y the machine manufacturer TR Reference tool Tool which is used in the stock removal machining step This is used to determine the residual corners D Cutting edge number Z0 Reference point in tool axes Z mm Z1 Pocket depth abs or depth referred to Z0 mm CP Positioning angle for machining area only for ShopTurn machining surface face Y Angle CP does not have any effect on the machining position in r...

Page 604: ...on to the next insertion point the tool returns to this height If there are no elements larger than Z0 in the pocket area Z0 safety clearance can be selected as the lift mode mm mm FS Chamfer width for chamfering only for chamfering machining mm ZFS Insertion depth of tool tip abs or inc for chamfering machining only mm Programming technology functions cycles 10 5 Contour milling Turning 604 Opera...

Page 605: ...ng and Toolholder with orientation capability are available Setting aligning tools for a G code program The swivel function also includes the Setting tool Align milling tool and Align turning tool functions When setting and aligning contrary to swiveling the coordinate system WCS is not rotated at the same time Prerequisites before calling the swivel cycle A tool tool cutting edge D 0 and the work...

Page 606: ...f the workpiece and are therefore independent of the machine with the exception of swivel rotary axis direct No programmable frames are used in the swivel cycle The frames programmed by the user are taken into account for additive swiveling On the other hand when swiveling to a new swivel plane the programmable frames are deleted Any type of machining operation can be performed on the swivel plane...

Page 607: ...Swivel tool Align tool only the swivel data sets are available for selection where B axis kinematics turning technology has been set Machine manufacturer Please refer to the machine manufacturer s specifications Approaching a machining operation When approaching the programmed machining operation in the swiveled plane under worst case conditions the software limit switches could be violated In thi...

Page 608: ...rmed according to the values specified in the input screen Every main program must begin with a swivel cycle with the new swivel plane This is in order to ensure that a swivel frame from another program is not active Additive The swivel frame is added to the swivel frame from the last swivel cycle If multiple swivel cycles are programmed in a program and programmable frames are also active between...

Page 609: ... taken into consideration when the projection angle is used For G17 projection angle XY 3rd rotation around Z For G18 projection angle ZX 3rd rotation around Y For G19 projection angle YZ 3rd rotation around X When programming projection angles around XY or YX the new X axis of the swiveled coordinate system lies in the old ZX plane When programming projection angles around XZ or ZX the new Z axis...

Page 610: ...el function Machine manufacturer Please observe the information provided by the machine manufacturer If one of the two positions cannot be reached for mechanical reasons the alternative position is automatically selected irrespective of the setting of the Direction parameter Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Select the Mi...

Page 611: ...vel mode Axis by axis Swivel coordinate system axis by axis Solid angle Swivel via solid angle Proj angle Swiveling via projection angle Direct Directly position rotary axes Axis sequence Sequence of the axes which are rotated around only for axis by axis swivel mode XYZ or XZY or YXZ or YZX or ZXY or ZYX X Rotation around X only for axis sequence Degrees Y Rotation around Y Degrees Z Rotation aro...

Page 612: ...ary axes Technological limits are also placed on the angular range depending on the tool used When aligning the tool the data of the tool is calculated based on the tool orientation using the CUTMOD NC command For a turning tool the calculation involves the cutting edge position the holder angle and the cut direction Definition of the β and γ angles The beta and gamma angles orientate the turning ...

Page 613: ...or β 0 γ 0 causes the same machining in the mirrored coordinate system The mirroring of the Z axis must be permanently activated in a work offset r ˠ r 6 r r r r r The cutting edge position is calculated using the CUTMOD function Programming technology functions cycles 10 6 Further cycles and functions Turning Operating Manual 06 2019 A5E44903486B AB 613 ...

Page 614: ...etraction before swiveling Incremental retraction in tool direction The retraction path is entered into parameter ZR Maximum retraction in tool direction Retraction in the direction of machine axis Z ZR Retraction path only for incremental retraction in the tool direction β Rotation around the 3rd geometry axis for G18 Y Degrees γ Rotation around the turning tool Degrees Tool Tool tip position whe...

Page 615: ...18 Y Degrees Tool Tool tip position when swiveling Tracking The position of the tool tip is maintained during swiveling No tracking The position of the tool tip changes during swiveling 10 6 2 3 Preloading milling tools only for G code program CYCLE800 After Swivel plane the tool orientation is always perpendicular on the machining plane When milling with radial cutters it can make technological s...

Page 616: ...raction No No retraction before swiveling Incremental retraction in tool direction The retraction path is entered into parameter ZR Maximum retraction in tool direction Retraction in the direction of machine axis Z Retract towards the machine axis Z and then in the direction X Y ZR Retraction path only for incremental retraction in the tool direction Axis sequence Sequence of the axes which are ro...

Page 617: ...ion you can achieve optimum velocity control depending on the type of machining roughing semi finishing finishing speed or fine finishing precision It is also possible to machine and process very fine structures For this purpose the cycle activates the compressor COMPCAD for Advanced Surface option or COMPSURF for TOP Surface option Note Programming a cycle Program the cycle in the technology prog...

Page 618: ... box Plain text is generated for the Machining mode parameter when the input screen is closed e g _ROUGH for roughing For CAM programs in the HSC range the four machining types directly relate to the accuracy and speed of the path contour see help screen The operator programmer uses the tolerance value to give a corresponding weighting Corresponding to the appropriate G commands the four machining...

Page 619: ...an find further information on the High Speed Settings CYCLE832 function here SINUMERIK Operate Commissioning Manual Programming Manual Job Planning See also G functions for mold making Page 216 Procedure 1 The part program or ShopTurn program to be processed has been cre ated and you are in the editor 2 Select the Miscellaneous softkey 3 Press the High Speed Settings softkey The High Speed Settin...

Page 620: ...ype of machining via the Default values softkey roughing 0 100 semi finishing 0 050 finishing speed 0 010 fine finishing precision 0 005 Note The default values may have been changed by the manufacturer Please observe the information provided by the machine manufacturer Smoothing not for Advanced Surface Yes Optimized path within the contour tolerance No Path close to contour Note The field can be...

Page 621: ...subprogram in any program Identical machining steps therefore only have to be programmed once A distinction is not made between the main program and subprograms This means that you can call a standard ShopTurn program or G code program in another ShopTurn program as a subprogram You can also call another subprogram in the subprogram The maximum nesting depth is 15 subprograms Note You cannot inser...

Page 622: ...a subprogram in another program 2 Position the cursor in the work plan or in the program view of the main program on the program block after which you wish to call the subpro gram 3 Press the Various and Subprogram softkeys 4 Enter the path of the subprogram if the desired subprogram is not stored in the same directory as the main program 5 Enter the name of the subprogram that you want to insert ...

Page 623: ... the dynamic response parameters of an axis to a specific situation Software option To use the function Adjust to load CYCLE782 you need the software option Intelligent load matching To adjust to the load you can either use a fixed value for the moment of inertia or calculate the load automatically during program execution To measure the moment of inertia acceleration movements are performed You c...

Page 624: ...ravel movements are executed to derive the load Set Fixed value for the moment of inertia is applied Measurement result display Measurement result display On Off Display mode Duration of measurement result display autom 8s Disappears automatically after 8 s NC Start Acknowledge the display with the NC START key Moment of inertia Moment of inertia of the entire load The value of the most recent mea...

Page 625: ... Circle Tool Then program the Drill centered function Note Stop tool spindle If during Center drilling the tool spindle does not rotate despite having been previously activated then program the M5 G code command before Center drilling in order to stop the tool spindle Input simple For simple machining operations you have the option to reduce the wide variety of parameters to the most important par...

Page 626: ...d by an anticipation distance calculated by the control system 3 The tool then drills down to the next infeed depth that can be reduced by the factor DF and the tool retracts again to Z0 safety clearance for stock removal 4 Step 3 is repeated until final drilling depth Z1 has been reached and dwell time DT has expired 5 The tool retracts to the safety clearance with rapid traverse Procedure 1 The ...

Page 627: ... mm etc mm V1 Minimum depth infeed Parameter V1 is available only if DF 100 has been programmed A minimum infeed is programmed using parameter V1 V2 Retraction distance after each machining step only for chipbreaking operation Clearance dis tance only for swarf removal operation Manual Automatic V3 Clearance distance for manual clearance distance only DT Dwell time in seconds Dwell time in revolut...

Page 628: ...for the feedrate for the first infeed 90 x DF Percentage for each additional infeed 90 x V1 Minimum infeed 1 2 mm x V2 Retraction distance after each machining step 1 4 mm x Clearance distance The clearance distance is calculated by the cycle Automatic x DBT Dwell time at drilling depth 0 6 s x DT Dwell time at final drilling depth 0 6 s Machine manufacturer Please refer to the machine manufacture...

Page 629: ...ills to the next infeed depth 4 Steps 2 and 3 are repeated until the programmed final drilling depth Z1 is reached 5 The direction of rotation of the spindle reverses and the tool retracts to the safety clearance at spindle speed SR or cutting rate VR Approach retraction for chipbreaking 1 The tool drills in the direction of the longitudinal axis at the programmed spindle speed S or feedrate V as ...

Page 630: ... only possible for table selection without Pitch in MODULUS MODULUS Pitch π in mm rev in inch rev in turns per inch Used with pipe threads for example When entered per inch enter the integer number in front of the decimal point in the first parameter field and the figures after the decimal point as a fraction in the second and third field The pitch is determined by the tool used MODULUS mm rev in ...

Page 631: ...automatic The tool is retracted by one revolution mm 10 7 3 Transformations To make programming easier you can transform the coordinate system Use this possibility for example to rotate the coordinate system Coordinate transformations only apply in the actual program You can define the following transformations Offset Rotation Scaling Mirroring Rotation C axis You can select between a new or an ad...

Page 632: ...ing mirroring or rotation C axis 1 The ShopTurn program has been created and you are in the editor 2 Press the Various and Transformation softkeys 3 Press the Work offsets softkey The Work offsets input window opens OR Press the Offset softkey The Offset input window opens OR Press the Rotation softkey The Rotate input window opens OR Press the Scaling softkey The Scaling input window opens OR Pre...

Page 633: ... offset Additive offset Parameter Description Unit Offset New New offset Additive Additive offset Z Offset Z mm X Offset X mm Y Offset Y mm Programming technology functions cycles 10 7 Additional cycles and functions in ShopTurn Turning Operating Manual 06 2019 A5E44903486B AB 633 ...

Page 634: ...rotation New rotation Additive rotation Parameter Description Unit Rotation New New rotation Z Rotation around Z Degrees X Rotation around X Degrees Y Rotation around Y Degrees Programming technology functions cycles 10 7 Additional cycles and functions in ShopTurn Turning 634 Operating Manual 06 2019 A5E44903486B AB ...

Page 635: ...g Additive Additive scaling ZX Scale factor ZX Y Scale factor Y 10 7 7 Mirroring Furthermore you can mirror all axes Enter the axis to be mirrored in each case Note Travel direction of the milling cutter Note that with mirroring the travel direction of the cutting tool conventional climb is also mirrored Programming technology functions cycles 10 7 Additional cycles and functions in ShopTurn Turni...

Page 636: ...n rotate the C axis through a specific angle to enable subsequent machining operations to be performed at a particular position on the face or peripheral surface The direction of rotation is set in a machine data element Machine manufacturer Please refer to the machine manufacturer s specifications Programming technology functions cycles 10 7 Additional cycles and functions in ShopTurn Turning 636...

Page 637: ...lete contour you can use the functions Straight or Circle respectively General sequence To program simple machining operations proceed as follows Specify the tool and the spindle speed Program the machining operations Machining options The following machining options are available Straight line Circle with known center point Circle with known radius Programming technology functions cycles 10 7 Add...

Page 638: ...lane remain active until you change them again If you change the selected machining plane subsequently the coordinates of the programmed path motion are automatically adjusted to the new machining plane The originally programmed coordinates remain unchanged only for a straight motion right angled not polar Procedure 1 The ShopTurn program to be processed has been created and you are in the editor ...

Page 639: ...ant cutting rate rpm m min Plane selection Select between the following machining surfaces Peripheral surface Peripheral C Peripheral surface Y only if there is a Y axis Face Face C Face Y only if there is a Y axis Turning Diameter of the cylinder for peripheral surface peripheral C mm C0 Positioning angle for machining area for peripheral surface Y Degrees CP Positioning angle for machining area ...

Page 640: ...n with radius compensation is executed The reverse effect occurs when radius compensation is deactivated 7UDYHUVLQJ GLVWDQFH 3URJUDPPHG SDWK Straight line when selecting radius compensation 7UDYHUVLQJ GLVWDQFH 3URJUDPPHG SDWK Straight line when deselecting radius compensation If you want to prevent deviation from the programmed path you can program the first straight line with radius compensation ...

Page 641: ... Degrees GS Target angle abs or target angle referred to the actual position inc Degrees F Machining feedrate Alternatively rapid traverse mm rev mm min mm tooth Radius compensation Input defining which side of the contour the cutter travels in the traversing direction Radius compensation to right of contour Radius compensation to left of contour Radius compensation off The previously programmed s...

Page 642: ...er point K inc Note Incremental dimension The sign is also evaluated mm mm mm mm Y Z J K Machining plane peripheral surface Y Target position Y abs or target position X referred to the last programmed position inc Target position Z abs or target position Y referred to the last programmed position inc Circle center point J ink Circle center point K inc Note Incremental dimension The sign is also ev...

Page 643: ...mm tooth 10 7 13 Programming a circle with known radius To program a circle or arc with a known radius use the Circle radius function The tool traverses a circular arc with the programmed radius from its actual position to the programmed target position at the machining feedrate To do this the system calculates the position of the circle center point You can choose to traverse the arc in the clock...

Page 644: ...lane peripheral surface Y Target position Y abs or target position X referred to the last programmed position inc Target position Z abs or target position Y referred to the last programmed position inc Note Incremental dimension The sign is also evaluated mm mm X Y Machining plane face face C Target position X abs or target position X referred to the last programmed position inc Target position Y ...

Page 645: ...tes If a workpiece has been dimensioned from a central point pole with radius and angles you will find it helpful to program these dimensions as polar coordinates Before you program a straight line or circle in polar coordinates you must define the pole i e the reference point of the polar coordinate system Procedure 1 The ShopTurn program to be processed has been created and you are in the editor...

Page 646: ...nc Z position pole abs Note Incremental dimension The sign is also evaluated mm mm 10 7 15 Straight line polar When you want to program a straight line in polar coordinates you can use the Straight Polar function A straight line in the polar coordinate system is defined by the length L and the angle α Depending on the selected machining plane the angle refers to another axis The direction in which...

Page 647: ... compensation The reverse effect occurs when radius compensation is deactivated 7UDYHUVLQJ GLVWDQFH 3URJUDPPHG SDWK Straight line with selected radius compensation 7UDYHUVLQJ GLVWDQFH 3URJUDPPHG SDWK Straight line with deselected radius compensation If you want to prevent deviation from the programmed path you can program the first straight line with radius compensation or with deactivated radius ...

Page 648: ...α Depending on the selected machining plane the angle refers to another axis The direction in which a positive angle points also depends on the machining plane Machining plane Rotate Face Peripheral Reference axis for angle Z X Y Positive angle in direction of the axis X Y Z The tool traverses a circular path from its actual position to the programmed end point angle at the machining feedrate The ...

Page 649: ... feedrate mm rev mm min mm tooth 10 7 17 Machining with movable counterspindle If your lathe has a counter spindle you can machine workpieces using turning drilling and milling functions on the front and rear faces without reclamping the workpiece manually You have the possibility to start the machining in the main spindle or in the counter spindle Prior to machining the associated front or rear s...

Page 650: ...e data element Machine manufacturer Please refer to the machine manufacturer s specifications Teaching in the parking position and angle offset Teaching the park position is possible only if you have selected the machine coordinate system MCS 1 Manually rotate the counter spindle chuck to the desired position and move the tool to the desired position 2 Press the Various and Counter spindle softkey...

Page 651: ...is operation might look like this Programming steps alternative 1 Machining counter spindle Gripping Machining side Machining main side Programming steps alternative 2 Machining counter spindle Complete transfer gripping and machining side Machining main spindle 10 7 17 3 Programming example Machining counterspindle without previous transfer Programming steps Rear face Work offset Work offset is o...

Page 652: ...ying the work offset in which the workpiece zero is stored Machining main spindle Complete transfer withdraw blank yes cutting off cycle yes Cutting off Machining counter spindle End of program with number of workpieces to be machined Programming steps alternative 2 Start marker Machining main spindle Complete transfer withdraw blank yes cutting off cycle yes Cutting off Machining counter spindle ...

Page 653: ...sh chuck Flush counter spindle chuck Yes No DIR Direction of rotation Spindle rotates clockwise Spindle rotates counter clockwise Spindle does not rotate Clamping Clamping both spindles only if spindles are not turning Clamping open Clamping closed S Spindle speed only when the spindle rotates rev min α1 Angular offset Degrees Z1 Transfer position abs ZR Position feedrate reduction abs or inc Posi...

Page 654: ...lamped when switching between the main spindle and counterspindle The new work offset defines the position for machining at the machine However the simulation must know by which amount the work offset has shifted with respect to the workpiece so that both sides of the machining can be displayed mm Z4W Machining position for special axis abs machine coordinate system mm Front face for counter spind...

Page 655: ...pped with the counter spindle Work offset only for with main spin dle Buffer work offset Basic reference G54 G55 G56 G57 Coordinate system MCS The park position is specified in the machine coordinate system Teaching in the park position and angular offset is only possible in the machine coordinate system WCS The park position is specified in the workpiece coordinate system XP Park position of tool...

Page 656: ...s withdrawn from the counter spindle Also take zero point Also take zero point Yes No Work offset only when for with draw NP yes Work offset in which the coordinate system offset by Z1 must be saved Basic reference G54 G55 G56 G57 Z1 Amount by which the workpiece is withdrawn from the main spindle inc F Feedrate mm min Parameter Description Unit Machining side function Machining Selection of the s...

Page 657: ...to the workpiece so that both sides of the machining can be displayed mm mm Park counter spindle for machining with main spindle Yes The counter spindle is traversed to the park position No The counter spindle is not traversed Z4P for machining with main spindle Park position of the counter spindle abs MCS mm Z4W for machining with counter spindle Machining position of the counter spindle abs MCS ...

Page 658: ...r face Parameter Description Unit Function front face Work offset Work offset for machining the next front face Basic reference G54 G55 G56 G57 Parameter Description Unit Function rear face Work offset Work offset in which the coordinate system which was shifted according to ZW and by ZV as well as mirrored in Z must be saved Basic reference G54 G55 G56 G57 Write to the work offset Yes The Z value...

Page 659: ...ped when switching between the main spindle and coun terspindle The new work offset defines the position for machining at the machine However the simulation must know by which amount the work offset has shifted with respect to the workpiece so that both sides of the machining can be displayed mm See also Program header Page 300 Program header with multi channel data Page 677 Programming technology...

Page 660: ...Programming technology functions cycles 10 7 Additional cycles and functions in ShopTurn Turning 660 Operating Manual 06 2019 A5E44903486B AB ...

Page 661: ...elect if you wish to hide a channel Note The REF POINT function is shown only in the single channel view Multi channel view 2 4 channels are simultaneously displayed in channel columns on the user interface Two windows are displayed one above the other for each channel The actual value display is always in the upper window The same window is displayed for both channels in the lower window You can ...

Page 662: ...tween single and multi channel view Press the MACHINE key in order to briefly switch between the single and multi channel view in the machine area Press the NEXT WINDOW key in order to switch between the upper and lower window within a channel column Editing a program in the block display You can perform simple editing operations as usual with the INSERT key in the actual block display If there is...

Page 663: ... hand channel columns are occupied by the actual value window 6 Press the T F S softkey if you wish to view the T F S window The T F S window is displayed in the lower window of the left hand and right hand channel column Note The T F S softkey is present only for smaller operator panels i e up to OP012 See also Setting the multi channel view Page 665 11 1 2 Multi channel view for large operator p...

Page 664: ... are displayed one above the other for each channel Actual Value window G functions the G functions softkey is omitted All G functions is accessed with the Menu forward key T S F window Block Display window Selecting functions The window showing the G codes is overlaid if you press one of the vertical softkeys Toggling between the channels Press the CHANNEL key to toggle between the channels Press...

Page 665: ...hannel view and define the display sequence e g 1 3 4 2 In the multi channel view for a channel switchover you can only switch between the channels configured for the multi channel view all others are not taken into consideration Using the CHANNEL key advance the channel in the Machine operating area you obtain the following views Channels 1 and 3 channels 3 and 4 channels 4 and 2 Channels 5 and 6...

Page 666: ...ss the Multi channel view softkey The Settings for Multi Channel View window is opened 5 Set the multi channel or single channel view and define which channels are to be seen in the Machine operating area and in the editor in which sequence Multi channel machining 11 1 Multi channel view Turning 666 Operating Manual 06 2019 A5E44903486B AB ...

Page 667: ...nnel view you have the option of viewing several channels in parallel on the display This means that for multi channel machines the execution of several programs simultaneously started can be monitored and controlled View of the channels In the window Settings for multi channel view or Settings for multi channel functionality you set which channels are important for the program execution and which...

Page 668: ...ti channel softkeys The New job list window opens 4 Enter the required name and press the OK softkey The Job list JOB window opens For each channel that has been set up the window has one line for entering or selecting the assigned program 5 Position the cursor on the required channel line enter the required pro gram name and select the program type G code or ShopTurn 6 Press the OK softkey The Mu...

Page 669: ...work offset For G54 the Z value is entered into the work offset Note Please observe the information provided by the machine manufacturer Blank Tube Cylinder Polygon Centered cuboid XA Outside diameter for tube and cylinder mm XI Inside diameter abs or wall thickness inc only for tube mm ZA Initial dimension mm ZI Final dimension abs or final dimension in relation to ZA inc ZB Machining dimension a...

Page 670: ... provided by the machine manufacturer Spindle chuck data Only chuck You enter spindle chuck data in the program Complete You enter tailstock data in the program Note Please observe the information provided by machine manufacturer Jaw type Selecting the jaw type of the counter spindle Dimensions of the front edge or stop edge only if spindle chuck data yes Jaw type 1 Jaw type 2 ZC The counter spind...

Page 671: ... W Width of the blank only for centered cuboid mm L Length of the blank only for centered cuboid mm S Speed limitation of the counter spindle rev min Procedure 1 You have created programs for the multi channel machining in the job list and the parameter screen Multi channel data is open in the editor 2 Enter the data for the cross channel data 3 Press the Accept softkey The multi channel editor is...

Page 672: ...U50 is required 3 4 channel view in the Machine operating area If you have selected 3 channels via settings then 3 or 4 channel columns are displayed next to one another Channel view Display in the Machine operating area 3 channel view The following windows are displayed one above the other for each channel Actual value window T F S window Block display window 4 channel view The following windows ...

Page 673: ...nels in the Machine operating area for a 2 channel view the TFS window is visible Program operating area In the editor just as many programs are displayed next to one another as in the Machine operating area Displaying a program You can define the width of the program in the editor window using the settings in the editor This means that you can distribute programs evenly or you can display the col...

Page 674: ... Select the Program Manager operating area 2 Select where the multi channel program should be archived 3 Position the cursor in the Workpieces folder on a job list and press the Open softkey The window Job list JOB is opened and the program assignment to the channels is displayed 4 Select the channel to which you wish to assign a new program and press the softkey Select program The Program window ...

Page 675: ...am assignment to the chan nels is displayed 2 Press the OK softkey The programs are displayed next to one another in the editor 3 Position the cursor on the first block of the program multi channel data and press the Cursor right key The parameter screen Multi channel data is opened 4 Enter the required values if you wish to change cross channel data Adding multi channel data in a G code program Y...

Page 676: ... Length of the blank only for centered cuboid mm N Number of edges only for polygon SW or L Width across flats or edge length only for polygon ZA Initial dimension ZI Final dimension abs or final dimension in relation to ZA inc ZB Machining dimension abs or machining dimension in relation to ZA inc XA Outside diameter only for tube and cylinder mm XI Inside diameter abs or wall thickness inc for t...

Page 677: ...ries Program header with multi channel data In the program header set the parameters which are effective for the complete program You have the following options to save cross program data You can enter values in a common data set for the main and counterspindle You can enter values for the main and or counterspindle Parameter Description Unit Multi channel data Yes Name of the job list in which th...

Page 678: ... revolver with its zero point WCS Workpiece Coordinate System MCS Machine Coordinate System Notes The tool change point must be far enough outside the retraction area that it is not possible for any tool to protrude into the retraction area while the revolver is moving Ensure that the tool change point is relative to the zero point of the revolver and not the tool tip XT Tool change point X mm ZT ...

Page 679: ...XT Tool change point X mm ZT Tool change point Z mm SC The safety clearance defines how close the tool can approach the workpiece in rapid traverse Note Enter the safety clearance without sign into the incremental dimension mm Mach direction of rota tion Milling direction Conventional Climbing Program header without multi channel data If a program is to be executed through one channel then deselec...

Page 680: ...ne manufacturer s data Blank Define the form and dimensions of the workpiece Cylinder XA Outer diameter mm Polygon N Number of edges SW L Width across flats edge length Centered cuboid W Width of blank mm L Length of blank mm Tube XA Outer diameter mm Inner diameter abs or wall thickness inc mm ZA Initial dimension mm ZI Final dimension abs or final dimension in relation to ZA inc mm ZB Machining ...

Page 681: ...nt which must be approached by the revolver with its zero point WCS Workpiece Coordinate System MCS Machine Coordinate System Notes The tool change point must be far enough outside the retraction area that it is not possible for any tool to protrude into the retraction area while the revolver is moving Ensure that the tool change point is relative to the zero point of the revolver and not the tool...

Page 682: ...es No XRR Retraction plane tailstock only Yes for tailstock mm Tool change point Tool change point which must be approached by the revolver with its zero point WCS Workpiece Coordinate System MCS Machine Coordinate System Notes The tool change point must be far enough outside the retraction area that it is not possible for any tool to protrude into the retraction area while the revolver is moving ...

Page 683: ...or retraction extended and all mm ZRA Retraction plane Z front abs or retraction plane Z referred to ZA inc mm ZRI Retraction plane Z rear only for retraction all mm Tailstock Yes Tailstock is displayed for simulation simultaneous recording When approaching retracting the retraction logic is taken into account No XRR Retraction plane only Yes for tailstock mm Tool change point Tool change point WC...

Page 684: ...ata from the Multi channel data window MULTI CHANNEL PROGRAMS_1 program opened in channel 1 MULTI CHANNEL PROGRAMS_2 program opened in channel 2 Actual program with block name Stock removal The program block has been opened and an Addit run in code has been activated The program block is assigned to the main spindle Program block with block name Peripheral surface The program block is closed In or...

Page 685: ...etraction via block function When changing the machining spindle using program blocks it must be ensured that no collisions occur at on the machine when positioning Procedure 1 Select the Program manager operating area 2 Select the storage location and create a program or open a program The program editor opens 3 Select the required program blocks which you wish to combine to form a block 4 Press ...

Page 686: ...out and Paste softkeys to move individual or several blocks within the program 11 2 6 Setting the multi channel function Setting Meaning View Here you specify how many channels are displayed 1 channel 2 channels 3 channels 4 channels Channel selection and se quence for 2 4 channels view Here you create the channel group i e you specify which channels and in which sequence are displayed in the mult...

Page 687: ...king into account the configured sequence for the multi channel view Procedure 1 Select the Machine operating area 2 Select the operating mode JOG MDA or AUTO 3 Press the menu forward key and the Settings softkey 4 Press the Multi channel function softkey The Settings for the multi channel functionality window is opened 11 2 7 Synchronizing programs Using the synchronized view you have the possibi...

Page 688: ...he appropriate program is displayed If a WAIT mark involves a channel to which a program is not assigned in the job list then this is marked as having an error If you have enabled the synchronized view then the following symbols are displayed at the top right in the program title bar Symbol Meaning Synchronized view Error Errors were identified after enabling synchronized view or new synchro nizat...

Page 689: ...l WAIT marks the clocks are displayed in either yellow or red at the WAIT marks The program is synchronized at the WAIT marks Determination of processing times After a simulation or during processing in automatic mode the required processing time for the program blocks is displayed in the editor For multi channel programs the delay time is displayed at the wait points Spindle transfer between the ...

Page 690: ...also Optimizing the machining time Page 691 11 2 8 Insert WAIT marks To synchronize programs via several channels you have the option of inserting WAIT marks In the wait mark you define the type and depending on the synchronizing command the number and the channels to be synchronized WAIT marks In the WAIT mark window the following synchronizing commands are available Type Meaning WAITM Sets a mar...

Page 691: ...tion box select the desired WAIT mark 5 If necessary in the entry field enter the desired number 6 In the associated selection field of a channel select Yes if the WAIT mark for this channel is to be valid 7 Press the Accept softkey The WAIT mark is displayed in the program as machining step Using Cursor right as usual open the machining step in the editor Editing a WAIT mark Press the keys SHIFT ...

Page 692: ...s the Copy softkey if you wish to repeat the machining step at another position OR Press the Cut out softkey if you wish to execute the machining step at another position 4 Position the cursor at the required program position and press the Paste softkey The program block is inserted at the required position Time related view In the time related view the wait times at the WAIT marks as well as the ...

Page 693: ...Setting for automatic mode Page 232 11 2 10 Automatic block building 11 2 10 1 Creating automated program blocks With the Automatic block building function you have a convenient option to automatically split an existing program subsequently into the desired blocks Rules for creating the blocks You define the rules for creating the blocks in the configuration file Multi channel machining 11 2 Multi...

Page 694: ...g can only be performed once If you use the function a second time a message is displayed that no blocks can be inserted as some already exist In order to create blocks in the already converted program use the Build block softkey in the editor References For additional information please refer to the following references SINUMERIK Operate Commissioning Manual Precondition The configuration file se...

Page 695: ...two planes 2 Mark the program records that you want to block subsequently to form a block and press the Form block softkey 3 Enter a designation for the block in the Form new block window assign the spindle if required select the additional run in code and the auto matic retraction and press the Accept softkey 4 If you want to group additional program records within the block to form a block expan...

Page 696: ...aneously on all of the simulated channels Correction of the zero offsets for multi channel data If you use multi channel data in the simulation then the zero offsets are temporarily corrected so that they match the blank and the spindle chuck data Preconditions The function of the individual spindles and special axes must be specified in the display machine data set up for the purpose Machine manu...

Page 697: ...w of the current workpiece machining or in order to display details or the overall view of the finished workpiece The following views are available Side view Half section Front view 3D view 2 window Procedure 1 Start the simulation 2 Press the Views softkey 3 Press the Side view softkey if you wish to view the workpiece in the Z X plane OR Press the Half section softkey if you wish to view the wor...

Page 698: ...o M and auxiliary functions or tool functions are output Spindle commands are only output for selected spindles Running in spindle by spindle Only machining operations are executed for the spindle selected under program control running in When programming using the block formation allocate the corresponding machining operations to a spindle When generating a block a complete block can be assigned ...

Page 699: ...els which you configured for the multi channel view All other vertical softkeys e g Search text Interrupt position etc act on the current program If you selected the single channel view in the multi channel function settings then all of the actions only act on the actual channel Software options You require the programSYNC option for the multi channel block search and the multi channel program con...

Page 700: ...takes into account the synchronization between the programs Note Search target via Search pointer The Search Pointer window is displayed as usual over the complete lower part of the screen The upper contents of the window remain multi channel The actual channel is displayed in the title bar of the Search Pointer window The Delete search pointer also only acts on this channel Note Search target via...

Page 701: ...ze both programs If the offset is equal to zero then only one stock removal program is generated This program is started in the leading channel Axis coupling is used to generate the motion of the following channel For multi channel lathes the name of the generated stock removal program is extended by identifier _C with a subsequent two digit channel number Roughing When roughing typically there is...

Page 702: ...llisions do not occur between the tools and or tool carriers The control cannot ensure this as it has no information about the mechanical dimensions Before machining for the first time position the tools so that they are in approximately in the same position The tools must have the same cutting edge position and cutting direction in both channels The following parameters and settings must be the s...

Page 703: ...l have a bracket symbol 4 2 channel steps implicit WAIT marks are identified using a clock symbol 5 The contour is only defined in the leading channel this is the reason that there is no bracket here Figure 11 3 View of a 2 channel stock removal program in ShopTurn Multi channel machining 11 2 Multi channel support Turning Operating Manual 06 2019 A5E44903486B AB 703 ...

Page 704: ...emoval cycles which contain implicit WAIT marks are identified by a preceding clock symbol Figure 11 4 View of a 2 channel stock removal program in G code 11 2 13 2 Stock removal Calling up the cycle Precondition programSYNC option Multi channel machining 11 2 Multi channel support Turning 704 Operating Manual 06 2019 A5E44903486B AB ...

Page 705: ...st be parameterized here If for the channel parameter Following channel is selected then the channel number of the leading channel must be parameterized here DCH Channel offset For positive parameters then the leading channel machining is executed before the following channel by the channel offset For a negative parameter when executing the program the leading or following channel property is inte...

Page 706: ...unter spindle in main spindle Synchronization function Synchronizes with the counter spindle in the other channel Coordinate system MCS The park position is specified in the machine coordinate system Teaching in the park position and angular offset is only possible in the machine coordinate system Workpiece coordinate system The park position is specified in the workpiece coordinate system XP Park...

Page 707: ...min α1 Angular offset Degrees Z1 Transfer position abs ZR Position feedrate reduction abs or inc Position from which a reduced feedrate is used FR Reduced feedrate mm rev Fixed stop Travel to fixed stop Yes The counter spindle stops at a defined distance away from transfer position Z1 and then traverses with a defined feedrate up to the fixed stop No The counter spindle traverses to the transfer p...

Page 708: ...ate system which was shifted according to ZP and by ZV as well as mirrored in Z must be saved Basic reference G54 G55 G56 G57 Work offset write to Yes The Z value of the work offset can be directly written to the input screen form No The actual Z value of the work offset is used ZV only for work offset write yes Z value of the work offset abs Workpiece zero offset in the Z direction inc the sign i...

Page 709: ...le rotates clockwise Spindle rotates counter clockwise Spindle does not rotate S Spindle speed only when the spindles rotate rev min α1 Angular offset Degrees Z1 Transfer position abs ZR Position feedrate reduction abs or inc Position from which a reduced feedrate is used FR Reduced feedrate mm rev Fixed stop Travel to fixed stop Yes The counter spindle stops at a defined distance away from transf...

Page 710: ...ording to ZW and by ZV as well as mirrored in Z must be saved Basic reference G54 G55 G56 G57 Work offset write to Yes The Z value of the work offset can be directly written to the input screen form No The actual Z value of the work offset is used ZV only for work offset write yes Offset Z 0 Workpiece zero is offset in Z direction inc the sign is also evaluated Park counter spindle Traverse counte...

Page 711: ...d by the machine manufacturer Collision avoidance is based on a machine model The kinematics of the machine are described as a kinematic chain For machine parts to be protected protection areas are attached to these chains The geometry of the protection areas is defined using protection area elements The control then knows how they move in the machine coordinate system depending on the position of...

Page 712: ...omplete machine protection Incomplete models e g machine parts workpieces that have not been modeled or new objects in the working area are not monitored and can therefore cause collisions Additional information You can find additional information about collision avoidance at Function Manual Basic Functions Function Manual Transformations Collision avoidance Turning 712 Operating Manual 06 2019 A5...

Page 713: ... AUTO operating mode or for the JOG and MDA operating modes Procedure 1 Select the Machine operating area 2 Press the AUTO key 3 Press the Sim rec softkey 4 Press the Other views and Machine area softkeys An active machine model kinematic chains is displayed for simultane ous recording Collision avoidance 12 1 Activating collision avoidance Turning Operating Manual 06 2019 A5E44903486B AB 713 ...

Page 714: ...O operating mode on or off depending on machine data MN_JOG_MODE_MASK Note Please refer to the machine manufacturer s instructions JOG MDI Machine If the collision monitoring for the JOG MDI operating modes is activated then as a minimum the machine protection areas are monitored The parameter cannot be changed AUTO Machine If the collision monitoring for the AUTO operating mode is activated then ...

Page 715: ... the required operating modes e g for JOG MDI select the entry On to activate the collision avoidance or Off to deactivate collision avoidance 6 Deactivate the Tools checkbox if you only want to monitor the machine protection areas See also Actual value window Page 45 Collision avoidance 12 2 Set collision avoidance Turning Operating Manual 06 2019 A5E44903486B AB 715 ...

Page 716: ...Collision avoidance 12 2 Set collision avoidance Turning 716 Operating Manual 06 2019 A5E44903486B AB ...

Page 717: ...ters and functions that are required during operation e g wear and monitoring functions are listed here Magazine You will find the magazine and magazine location related parameters and functions for the tools magazine locations here Tool data OEM This list can be freely defined by the OEM Sorting the lists You can change the sorting within the lists according to The magazine The name tool identifi...

Page 718: ...have the option of searching through the lists according to the following objects Tool Magazine location Empty location Tool management 13 1 Lists for the tool management Turning 718 Operating Manual 06 2019 A5E44903486B AB ...

Page 719: ...the lists In the default setting the lists are displayed sorted according to magazine location The magazine selected via the cursor is displayed in the title line of each list The Magazine selection vertical softkey is displayed in the tool list You can load and unload tools to and from a magazine via the tool list Machine manufacturer Please refer to the machine manufacturer s specifications Tool...

Page 720: ...he tool type determines which geometry data is required and how it will be computed Tool types Figure 13 1 Example of Favorites list Figure 13 2 Available tools in the New Tool Milling Cutter window Tool management 13 3 Tool types Turning 720 Operating Manual 06 2019 A5E44903486B AB ...

Page 721: ...New Tool Drill window Figure 13 4 Available tools in the New Tool Turning Tools window Figure 13 5 Available tools in the New Tool Special Tools window Tool management 13 3 Tool types Turning Operating Manual 06 2019 A5E44903486B AB 721 ...

Page 722: ...See also Changing the cutting edge position or tool type Page 762 Tool management 13 3 Tool types Turning 722 Operating Manual 06 2019 A5E44903486B AB ...

Page 723: ... L S O H Q J W K HQJWK HQJWK XWWLQJ HGJH UDGLXV Figure 13 6 Finishing tool Type 510 5HIHUHQFH GLUHFWLRQ 5HIHUHQFH GLUHFWLRQ ROGHU DQJOH r ROGHU DQJOH r XWWLQJ WLS DQJOH r XWWLQJ WLS DQJOH r Figure 13 7 Angle descriptions Tool management 13 4 Tool dimensioning Turning Operating Manual 06 2019 A5E44903486B AB 723 ...

Page 724: ...J WLS ZLGWK XWWLQJ WLS OHQJWK 5DGLXV Figure 13 8 Plunge cutter Type 520 HQJWK LDPHWHU HQJWK Figure 13 9 Milling cutter Type 120 Tool management 13 4 Tool dimensioning Turning 724 Operating Manual 06 2019 A5E44903486B AB ...

Page 725: ... HQJWK LDPHWHU 7LS DQJOH HQJWK Figure 13 10 Drill Type 200 HQJWK HQJWK Figure 13 11 Threading tool Type 540 Tool management 13 4 Tool dimensioning Turning Operating Manual 06 2019 A5E44903486B AB 725 ...

Page 726: ...tton tool Type 550 LDPHWHU HQJWK Figure 13 13 Stop Type 730 ROGHU DQJOH XWWLQJ WLS DQJOH HQJWK HQJWK ULOO r r Figure 13 14 Rotary drill Type 560 Tool management 13 4 Tool dimensioning Turning 726 Operating Manual 06 2019 A5E44903486B AB ...

Page 727: ...ne manufacturer The tool length is measured to the center of the ball or to the ball circumference Please refer to the machine manufacturer s specifications Note A 3D probe must be calibrated before use Tool management 13 4 Tool dimensioning Turning Operating Manual 06 2019 A5E44903486B AB 727 ...

Page 728: ...as an icon Locations for gripper 1 and gripper 2 applies only when a spindle with dual gripper is used as icons Type Tool type Specific tool offset data is displayed depending on the tool type represen ted as an icon The icon identifies the position of the tool this was selected when the tool was created You have the option of changing the tool position or the tool type using the SELECT key Tool n...

Page 729: ...Type 140 facing tool Type 150 side mill Type 155 bevel cutter Type 156 bevel cutter with corner rounding and Type 157 tapered die sinking cut ter Tip length Tip length of a cutting tool or grooving cutter The tip length is required for displaying the tools during the simulation of the program processing Direction of spindle rotation The direction of the spindle s rotation is relative to the tool s...

Page 730: ...pTurn program step If a tool is loaded in a ShopTurn program step the corresponding M function for the coolant is automatically issued After a block search the coolant specified here is output even if a different coolant has been programmed e g via G code in the meantime References Information on the configuration and setting up of the tool list can be found in the following references SINUMERIK O...

Page 731: ... See also Displaying tool details Page 753 Changing the cutting edge position or tool type Page 762 13 5 1 Additional data The following tool types require geometry data that is not included in the tool list display Tool types with additional geometry data Tool type Additional parameters 111 Conical ballhead cutter Corner radius 121 End mill with corner rounding Corner radius 130 Angle head cutter...

Page 732: ... use the configuration file to specify the data to be displayed for specific tool types in the Additional Data window Machine manufacturer Please refer to the machine manufacturer s specifications Procedure 1 The tool list is opened 2 In the list select an appropriate tool e g an angle head cutter 3 Press the Additional data softkey The Additional Data window opens The Additional data softkey is o...

Page 733: ...nd on the icon of the desired cutting edge position 5 If more than four cutting edge positions are available select the de sired cutting edge position with the aid of the cursor left and cursor right keys 6 Press the OK softkey The tool is added to the tool list with a predefined name If the cursor is located on an empty magazine location in the tool list then the tool is loaded to this magazine l...

Page 734: ...ftkey You jump to the JOG operating area and the tool to be measured is entered in the T field in the Length Manual screen 3 Select the cutting edge number D and the replacement tool number ST 4 Press the X or Z softkey depending on which tool length you want to measure 5 Traverse the tool towards the workpiece in the direction that is to be measured and scratch it 6 Enter the position of the work...

Page 735: ... cursor is positioned 5 Enter the offset data for the second cutting edge 6 Repeat this process if you wish to create more tool edge offset data 7 Position the cursor on the cutting edge that you want to delete and press the Delete cutting edge softkey The data set is deleted from the list The first tool cutting edge cannot be deleted 13 5 5 Delete tool Tools that are no longer in use can be delet...

Page 736: ...utomatically saves the tool data in the tool list in the NC memory outside the magazine Should you want to use the tool again later simply load the tool with the tool data into the corresponding magazine location again Then the same tool data does not have to be entered more than once Procedure 1 The tool list is opened 2 Place the cursor on the tool that you want to load into the magazine if the ...

Page 737: ...window 3 Confirm your selection with OK OR Undo your selection with Cancel 13 5 7 Selecting a magazine You can directly select the buffer memory the magazine or the NC memory Procedure 1 The tool list is opened 2 Press the Magazine selection softkey If there is only one magazine you will move from one area to the next i e from the buffer memory to the magazine from the magazine to the NC memory an...

Page 738: ...ew You have the option of configuring a code carrier connection This means that the following functions are available in SINUMERIK Operate Creating a new tool from code carrier Unloading tools on code carrier Software option In order to use the functions you require the option Tool Ident Connection Further information Further information about tool management with code carrier and the configuratio...

Page 739: ...rea of the NC tool memory Data from the displayed tool will not be overwritten 3 Press the New tool softkey The New Tool Favorites window opens 4 Position the cursor on the entry Tool from code carrier and press the OK softkey The tool data is read from the code carrier and is displayed in the New tool window with the tool type tool name and possibly with certain pa rameters 5 Press the OK softkey...

Page 740: ...pened 2 Position the cursor on the tool on code carrier that you want to delete 3 Press the Delete tool and On code carrier softkeys The tool is unloaded and the data of the tool are written to the code carrier The tool is then deleted from the NC memory The deletion of the tool can be set differently i e the On code carrier softkey is not available 13 5 9 Managing a tool in a file If the Permit t...

Page 741: ...ool name and possibly with certain pa rameters 6 Press the OK softkey The tool is added to the tool list with the specified name If the cursor is located on an empty magazine location in the tool list then the tool is loaded to this magazine location The tool creation sequence can be defined differently Unloading a tool in a file 1 The tool list is opened 2 Place the cursor on the tool that you wo...

Page 742: ...o the required directory and press the OK softkey 4 Enter the required file name in the Name field and press the OK soft key The field is pre assigned with the tool names The tool is unloaded and the data of the tool are written to the file The tool is then deleted from the NC memory Tool management 13 5 Tool list Turning 742 Operating Manual 06 2019 A5E44903486B AB ...

Page 743: ...r wish to use them Tool parameters Column heading Meaning Location BS If activated in magazine selection Magazine location number The magazine location numbers The magazine number is specified first followed by the location number in the magazine If there is only one magazine only the location number is displayed Load position in the load magazine The following icons can also be displayed for othe...

Page 744: ...hine manufacturer s instructions Tool life Workpiece count Wear Parameter depends on selection in TC Tool life Number of workpieces Tool wear Setpoint Setpoint for tool life workpiece count or wear Prewarning limit Specification of the tool life workpiece count or wear at which a warning is displayed G The tool is disabled when the checkbox is selected Further parameters If you have set up unique ...

Page 745: ... is positioned at the loading position Red X The magazine location is disabled Procedure 1 Select the Parameter operating area 2 Press the Tool wear softkey See also Displaying tool details Page 753 Changing the cutting edge position or tool type Page 762 13 6 1 Reactivate tool You can replace disabled tools or make them ready for use again Preconditions In order to be able to reactivate a tool th...

Page 746: ...nge the tool Reactivation of all monitoring types When the Reactivation of all monitoring types function is configured all the monitoring types set in the NC for a tool are reset during reactivation Machine manufacturer Please refer to the machine manufacturer s specifications References Commissioning Manual SINUMERIK Operate IM9 SINUMERIK 840D sl Multiple load points If you have configured severa...

Page 747: ...Refer to the following document for more information on configuring OEM tool data Commissioning Manual SINUMERIK Operate IM9 SINUMERIK 840D sl Procedure 1 Select the Parameter operating area 2 Press the OEM tool softkey Tool management 13 7 Tool data OEM Turning Operating Manual 06 2019 A5E44903486B AB 747 ...

Page 748: ...ed by an icon certain tool offset data is enabled The icon identifies the position of the tool this was selected when the tool was created You have the option of changing the tool position or the tool type using the Select key Tool name The tool is identified by the name and number of the replacement tool ST You can enter the name as text or number Note The maximum length of tool names is 31 ASCII...

Page 749: ...ce the cursor on the marked tool A tooltip provides a short description Green border The tool is preselected Magazine location number Green double arrow The magazine location is positioned at the change position Gray double arrow con figurable The magazine location is positioned at the loading position Red X The magazine location is disabled Procedure 1 Select the Parameter operating area 2 Press ...

Page 750: ...3 8 2 Relocating a tool Tools can be directly relocated within magazines to another magazine location which means that you do not have to unload tools from the magazine in order to load them into a different location When you are relocating a tool the application automatically suggests an empty location You may also directly specify an empty magazine location Machine manufacturer Please refer to t...

Page 751: ...unload load relocate all tools You have the option of deleting all tools from the magazine list unloading all tools from the magazine list loading all tools to the magazine or relocating tools simultaneously Preconditions The following requirements must be met so that the Delete all Unload all Load all or Relocate all softkey is displayed and is available Magazine management is set up There is no ...

Page 752: ...ad and delete unload load or relocate the tools The tools are deleted from the magazine unloaded from the magazine loaded into the magazine or relocated in ascending order of magazine location numbers 4 Press the Cancel softkey if you wish to cancel the unloading operation Tool management 13 8 Magazine Turning 752 Operating Manual 06 2019 A5E44903486B AB ...

Page 753: ...magazine press the and Details softkeys OR If you are in the wear list or OEM tool list press the Details softkey The Tool Details window opens All of the available tool data are displayed 4 Press the Cutting edge data softkey if you wish to display the cutting edge data 5 Press the Monitoring data softkey if you want to display the monitoring data 13 9 2 Tool data The Tool Details window provides...

Page 754: ...lf locations right one half location top and one half location bottom in a magazine Special size Left Number of half locations to the left of the tool Right Number of half locations to the right of the tool Tool OEM parameters 1 6 Freely available pa rameters 13 9 3 Cutting edge data The Tool Details window provides the following data on the selected tool when the Cutting edge data softkey is acti...

Page 755: ...0 threading tool Cutting tip length For displaying the tools during the simulation of the program execution Cutting tip width Width of the plunge cutter Type 110 ball end mill for cylindrical die sinking cutter type 111 ball end mill for tapered die sinking cutter type 120 end mill type 121 end mill with corner rounding type 130 angle head cutter type 140 facing tool type 150 side mill type 155 be...

Page 756: ...d by the name and the sister tool number You can enter the name as text or number ST Sister tool number for sister tool strategy D quantity Number of created cutting edges D Cutting edge number Monitoring type T tool life C count W wear The wear monitoring is configured via machine data Please note the specifications of the machine manufacturer Actual value Tool life count and wear Actual value fo...

Page 757: ...lly according to magazine loca tion 4 Press the Acc to type softkey to display the tools arranged by tool type Identical types are sorted according to their radius Press the Acc to name softkey to display the tool names in alphabetical order The replacement tool numbers are used to sort tools with the same names OR Press the Acc to T number softkey to display the tools sorted numeri cally The list...

Page 758: ...ools Only tools with remaining quantity of to Only tools with residual tool life of to Only tools with unloading marking Only tools with loading marking Note Multiple selection You have the option of selecting several criteria You will receive an appropriate message if conflicting filter options are selected You can configure OR logic operations for the various filter criteria Machine manufacturer...

Page 759: ...s The Filter window opens 4 Activate the required filter criterion and press the OK softkey The tools that correspond to the selection criteria are displayed in the list The active filter is displayed in the window header Tool management 13 11 Filtering the tool management lists Turning Operating Manual 06 2019 A5E44903486B AB 759 ...

Page 760: ...ined by the number of half locations required to the right left top and bottom All four directions are of significance for a box magazine For a chain magazine a disk type or a turret only the half locations to the right and left are of significance The maximum number of half locations which a tool can occupy is limited to 7 If the lists with the location type are used then the empty location searc...

Page 761: ...h to search for a specific empty location 5 Press the OK softkey The search is started 6 Press the Search softkey again if the tool that was found is not the tool that was being searched for The search term is kept and with OK you start the search for the next tool that corresponds to the entry 7 Press the Cancel softkey to cancel the search Tool management 13 12 Specific search in the tool manage...

Page 762: ...r right or Cursor left key to select the new cutting edge position OR Select the required tool type in the list of favorites or select using softkeys Cutters 100 199 Drills 200 299 Cutting tools 500 599 or Special tools 700 900 5 Press the OK softkey The new cutting edge position or the new tool type is accepted and the corresponding icon is displayed in the Type column Tool management 13 13 Chang...

Page 763: ... tool in out file When creating a new tool the tool data can be loaded from a file When deleting or unloading a tool the tool data can be backed up to a file Switch on adapter transformed view Geometry lengths and the application offsets are displayed in a transformed manner in the tool list In the tool wear list the wear length and the sum offsets are displayed in a transformed manner Machine man...

Page 764: ... Press the Continue and Settings softkeys 4 Activate the corresponding check box for the desired setting Tool management 13 14 Settings for tool lists Turning 764 Operating Manual 06 2019 A5E44903486B AB ...

Page 765: ...itool i e by rotating the tool spindle Geometrical arrangement of the tools on the multitool The geometrical arrangement of the tools is defined by the clearance between the locations on the multitool The clearance between the locations can be defined as follows Using the multitool location number or using the angle of the multitool location If angle is selected here then the value of the angle mu...

Page 766: ... Tool list softkey The Tool List window opens 13 15 2 Create multitool The multitool can be selected in the list of favorites as well as in the list of special tool types Figure 13 20 List of favorites with multitool Tool management 13 15 Working with multitool Turning 766 Operating Manual 06 2019 A5E44903486B AB ...

Page 767: ...ol will not be over written 3 Press the New tool softkey The New Tool Favorites window opens OR Press the softkey Special tool 700 900 4 Select the multitool and press the OK softkey The New Tool window appears 5 Enter the multitool name and define the number of multitool loca tions If you wish to define the clearance of the tools based on the angle activate the Angle input checkbox and for each m...

Page 768: ...e multitool with tools 2 Select the required multitool position the cursor on an empty mul titool location 3 Press the New tool softkey 4 Using the appropriate selection list e g favorites select the re quired tool Load multitool 2 Select the required multitool position the cursor on an empty mul titool location 3 Press the Load softkey The Load with window opens 4 Select the required tool Load th...

Page 769: ...d from the multitool To do this the cursor is positioned at the line where the tool is located which is to be removed When unloading the tool is automatically saved in the tool list outside the magazine in the NC memory Procedure 1 The tool list is opened 2 Position the cursor on the tool that you would like to unload from the multitool and press the Unload softkey OR Position the cursor on the to...

Page 770: ... The Load to window opens The field Locat is initialized with the number of the first empty magazine location 4 Press the OK softkey to load the multitool to the recommended empty location OR Enter the location number you require and press the OK softkey The multitool together with the tools in it is loaded to the specified magazine location Loading a multitool into a magazine 2 Position the curso...

Page 771: ...Machine manufacturer Please refer to the machine manufacturer s specifications If several tools with monitoring are mounted on the multitool and the lifetime or unit quantity has expired for one tool then only this tool is disabled Reactivating If a tool with expired lifetime or unit quantity that is mounted on a multitool is reactivated then for this tool the lifetime unit quantity is set to the ...

Page 772: ...e the multitool Reactivation of all monitoring types When the Reactivation of all monitoring types function is configured all the monitoring types set in the NC for a tool are reset during reactivation Machine manufacturer Please refer to the machine manufacturer s specifications References Commissioning Manual SINUMERIK Operate IM9 SINUMERIK 840D sl 13 15 8 Relocating a multitool Multitools can b...

Page 773: ... Please refer to the machine manufacturer s specifications Press the OK softkey The multitool with the tools is relocated to the specified magazine location 13 15 9 Positioning multitool You can position a magazine In this case a magazine location is positioned to the loading point Multitools which are located in a spindle can also be positioned The multitool is rotated and therefore the multitool...

Page 774: ...Tool management 13 15 Working with multitool Turning 774 Operating Manual 06 2019 A5E44903486B AB ...

Page 775: ...problems falling out breakage through knocking or unintentional removal of the USB FlashDrive during operation Disconnecting it during operation will result in the stopping of the machining and thus to the workpiece being damaged Storage for programs Possible storage locations are NC Local drive Network drives USB drives FTP drives V24 Software options To display the Local drive softkey you requir...

Page 776: ... USB port of the operator panel Displaying documents You can display documents on all drives of the program manager e g in the local drive or USB and via the data tree of the system data Various data formats are supported PDF HTML It is not possible to preview HTML documents Various graphic formats e g BMP or JPEG DXF Software options You require the DXF reader option in order to display DXF files...

Page 777: ...rs without accents numbers and underscores Type Directory WPD Program MPF Subprogram SPF Initialization programs INI Job lists JOB Tool data TOA Magazine assignment TMA Zero points UFR R parameters RPA Global user data definitions GUD Setting data SEA Protection zones PRO Sag CEC Size in bytes Date time of creation or last change Active programs Selected i e active programs are identified by a gre...

Page 778: ... of the NC memory system or to create a separate archiving system You can create any number of subdirectories here in which you can store any files e g text files with notes Software options To display the Local drive softkey you require option Additional HMI user memory on CF card of the NCU not for SINUMERIK Operate on PCU50 or PC PG Procedure 1 Select the Program manager operating area 2 Press ...

Page 779: ...NC and execute programs that were created externally NOTICE Interruption of operation Direct execution from the USB FlashDrive is not recommended because machining can be undesirably interrupted therefore resulting in workpiece damage Partitioned USB FlashDrive only 840D sl and TCU If the USB FlashDrive has several partitions these are displayed in a tree structure as a subtree 01 02 For EXTCALL c...

Page 780: ...the option of archiving any files in the FTP server by creating new directories and subdirectories Note Selecting a program execution It is not possible to select a program directly on the FTP drive and change to execution in the Machine operating area Precondition User name and password have been set up in the FTP server Procedure 1 Select the Program manager operating area 2 Press the FTP softke...

Page 781: ... server with its folders is displayed 4 Press the Log out softkey after the required data processing has been completed The connection to the FTP server is disconnected In order to reselect the FTP drive you must log on again Managing programs 14 1 Overview Turning Operating Manual 06 2019 A5E44903486B AB 781 ...

Page 782: ...d for the currently selected channel This channel is used to simulate the program If you change over a channel in the editor this does not influence the editor Only when closing the editor do you change into the other channel Procedure 1 Select the Program manager operating area 2 Select the desired storage location and position the cursor on the pro gram that you would like to edit 3 Press the Op...

Page 783: ...ne of the program press the Cursor left key to close the program and the editor To reopen a program you have exited with Close press the Program key Note A program does not have to be closed in order for it to be executed Managing programs 14 2 Opening and closing the program Turning Operating Manual 06 2019 A5E44903486B AB 783 ...

Page 784: ...he selected workpiece is executed For example when you select SHAFT1 MPF the SHAFT1 INI file is executed upon CYCLE START MD11280 MN_WPD_INI_MODE 1 All files of type SEA GUD RPA UFR PRO TOA TMA and CEC which have the same name as the selected main program are executed in the specified sequence The main programs stored in a workpiece directory can be selected and processed by several channels Machi...

Page 785: ...l media If you execute programs from an external drive e g network drive you require the Execution from external storage EES software option Managing programs 14 3 Executing a program Turning Operating Manual 06 2019 A5E44903486B AB 785 ...

Page 786: ...F CON INI can lead to problems if they are transferred to a Windows environment by copying archiving or uploading for example 14 4 2 Creating a new directory Directory structures help you to manage your program and data transparently At all storage locations you can create subdirectories for this purpose in a directory In a subdirectory in turn you can create programs and then create program block...

Page 787: ...ets etc in a workpiece Note Workpiece directories You have the option of nesting tool directories Please note that the length of the call line is restricted You will be informed if the maximum number of characters is reached when entering the workpiece name Procedure 1 Select the Program manager operating area 2 Select the required storage location 3 Position the cursor on the folder in which you ...

Page 788: ... the cursor on the folder in which you would like to store the program 3 Press the New softkey The New G Code Program window opens 4 If necessary select a template if any are available 5 Select the file type MPF or SPF If you are in the NC memory and have selected either the Subprograms or Part programs folder you can only create one subprogram SPF or one main program MPF 6 Enter the desired progr...

Page 789: ...th Enter the desired program name and press the OK softkey 14 4 6 Storing any new file In each directory or subdirectory you can create a file in any format that you specify Note File extensions In the NC memory the extension must have 3 characters and DIR or WPD are not permitted In the NC memory you can create the following file types under a workpiece using the Any softkey Managing programs 14 ...

Page 790: ...rkpiece directory in the NC memory The file automatically has the selected file format OR Enter a name and file format for the file to be created e g My_Text txt 5 Press the OK softkey 14 4 7 Creating a job list For every workpiece you can create a job list for extended workpiece selection In the job list you specify instructions for program selection in different channels Syntax The job list cont...

Page 791: ...identified in the job list by at the start of the line or by round brackets Template You can select a template from Siemens or the machine manufacturer when creating a new job list Executing a workpiece If the Select softkey is selected for a workpiece the syntax of the associated job list is checked and then executed The cursor can also be placed on the job list for selection Procedure 1 Select t...

Page 792: ...ory is displayed 5 Place the cursor on the desired program and press the OK softkey The selected program is inserted in the first line of the list together with its path OR Enter the program name directly in the list If you are making entries manually check that the path is correct e g NC WKS DIR MEINPROGRAMM WPD MEINPROG RAMM MPF NC and the extension MPF may be added automatically With multi chan...

Page 793: ...ata Templates Manufacturer Part programs or Workpieces HMI Data Templates User Part programs or Workpieces Procedure 1 Select the Start up operating area 2 Press the System data softkey 3 Position the cursor on the file that you wish to store as a template and press the Copy softkey 4 Select the directory in which you want to store the data Part programs or Workpieces and press the Paste softkey S...

Page 794: ...s positioned on a file then a search is made from the higher level directory Note Searching in opened directories Open the closed directories for a successful search Procedure 1 Select the Program Manager operating area 2 Select the storage location in which you wish to perform the search and then press the and Search softkeys The Find File window opens 3 Enter the desired search term in the Text ...

Page 795: ...s if the directory or the file does not correspond to the required result OR Press the Cancel softkey when you want to cancel the search Managing programs 14 6 Searching directories and files Turning Operating Manual 06 2019 A5E44903486B AB 795 ...

Page 796: ...Program manager operating area 2 Select a storage location and place the cursor on the relevant program 3 Press the and Preview window softkeys The Preview window opens 4 Press the Preview window softkey again to close the window Managing programs 14 7 Displaying the program in the Preview Turning 796 Operating Manual 06 2019 A5E44903486B AB ...

Page 797: ...is selection is kept when closing the directory Procedure 1 Select the Program manager operating area 2 Choose the desired storage location and position the cursor on the file or directory from which you would like your selection to start 3 Press the Select softkey The softkey is active 4 Select the required directories programs with the cursor keys or mouse 5 Press the Select softkey again to dea...

Page 798: ...n Meaning Left mouse Click on element The element is selected A previously existing selection is canceled Left mouse Pressed Expand selection consecutively up to the next click Left mouse Pressed Expand selection to individual elements by clicking An existing selection will expand to include the element you clicked Managing programs 14 8 Selecting several directories programs Turning 798 Operating...

Page 799: ...ers except accented characters numbers and underscores are permitted when assigning names The names are automatically converted to upper case letters and extra dots are converted to underscores Example If the name is not changed when copying a copy is created automatically MYPROGRAM MPF is copied to MYPROGRAM__1 MPF The next time it is copied it is changed to MYPROGRAM__2 MPF etc If the files MYPR...

Page 800: ... want to overwrite existing directories programs OR Press the No overwriting softkey if you do not want to overwrite already existing directories programs OR Press the Skip softkey if the copy operation is to be continued with the next file OR Enter another name if you want to paste the directory program under another name and press the OK softkey Note Copying files in the same directory You canno...

Page 801: ...up space in the NCK memory delete the contents of the TEMP directory This is where ShopTurn stores the programs that are created internally for calculating solid machining operations Procedure 1 Select the Program manager operating area 2 Choose the desired storage location and position the cursor on the file or directory that you would like to delete 3 Press the and Delete softkeys A prompt appea...

Page 802: ... g on a local drive the access rights are displayed to you only if settings have been executed for these files by the machine manufacturer They cannot be changed via the Properties window Settings for the access rights to directories and files Via a configuration file and MD 51050 access rights of the directories and file types of the NC and user memory local drive can be changed and pre assigned ...

Page 803: ...ges Note You can save changes via the user interface in the NC memory 5 Press the OK softkey to save the changes Managing programs 14 11 Changing file and directory properties Turning Operating Manual 06 2019 A5E44903486B AB 803 ...

Page 804: ...quire the option Additional HMI user memory on CF card of NCU not for SINUMERIK Operate on PCU PC Software option for 828D You will need the Manage network drives option to manage additional drives via Ethernet Note The USB interfaces of the NCU are not available for SINUMERIK Operate and can therefore not be configured for 840D sl 14 12 2 Setting up drives The Set Up Drives window is available in...

Page 805: ... part pro gram memory User cycles Access to the user cycle directory of the Com pactFlash card Manufacturer cycles Access to the manufacturer cycle directory of the CompactFlash card Drive Windows Access to a local PCU PC directory Specifications for USB Entry Description Device Names of the TCU to which the USB storage medium is connected e g tcu1 The NCU must already know the TCU name Connection...

Page 806: ...ations for network drives Entry Description Computer name Logical name of the server or the IP address Release name Only for network drives in Windows systems Name under which the network drive was re leased Path Start directory The path is specified relative to the released directory User name Password Enter the user name and the corresponding password for which the directory is enabled on the se...

Page 807: ...tion from external storage EES function Machine manufacturer Please refer to the machine manufacturer s specifications Entry Description Enable drive Only for Drive Windows PCU type The drive is enabled in the network A user name is required The checkbox must be activated if the local drive serves as global part program memory Global part program mem ory Only for local drives net work drives and g...

Page 808: ...evel 1 manufacturer The particular assigned access level applies to all operating areas Softkey text Two lines are available as labeling text for the softkey n is accepted as a line separator If the first line is too long then a line break is automatically inserted If a space is present it is taken as a line sep arator For language dependent softkey texts the text ID is entered which is used to se...

Page 809: ...e entries are checked A window with the appropriate message opens if the data is incomplete or incorrect Acknowledge the message with OK softkey If you press the Cancel softkey then all of the data that has not been activated is rejected 9 Restart the control in order to activate the configuration and to obtain the softkeys in the Program Manager operating area Entering the default settings for dr...

Page 810: ...rives to be released 5 Press the OK softkey The specifications are transferred as default setting for the Windows re lease If you press the Cancel softkey then all of the data that has not been activated is rejected Managing programs 14 12 Set up drives Turning 810 Operating Manual 06 2019 A5E44903486B AB ...

Page 811: ...bar The current page as well as the total number of pages of the document are displayed 3 Press the Zoom or Zoom softkey to enlarge of reduce the size of the display Navigation and search for specific texts 1 Press the Search softkey A new vertical softkey bar is displayed 2 Press the Go to start softkey to navigate to the first page of the docu ment 3 Press the Go to end softkey to navigate to th...

Page 812: ...e Rotate right softkey to rotate the document through 90 de grees to the right 3 Press the Back softkey to return to the higher level softkey bar Copying text 1 Press the Mark softkey The Copy softkey can be used 2 Select the required text either by touching or with the mouse 3 Press the Copy softkey The marked text is available for insertion in the editor 4 Press the Mark softkey again to shift t...

Page 813: ...d PDF opens 4 Press the Back softkey to return to the higher level softkey bar Closing the PDF 1 Press the Close softkey to close the PDF Managing programs 14 13 Viewing PDF documents Turning Operating Manual 06 2019 A5E44903486B AB 813 ...

Page 814: ...42700 the correct location of the program is specified in the EXTCALL call itself by means of a fully qualified path that can also point to a subdirectory of the network drive For programs that were generated on external storage media Windows system observe upper and lower case syntax Note Maximum path length for EXTCALL The path length must not exceed 112 characters The path comprises the content...

Page 815: ...or the local drive the CompactFlash card and the USB front connection you can use the abbreviation LOCAL_DRIVE CF_CARD and USB e g EXTCALL LOCAL_DRIVE spf dir TEST SPF Alternatively you can also use the abbreviations CF_Card and LOCAL_DRIVE Software options To display the Local drive softkey you require option Additional HMI user memory on CF card of the NCU not for SINUMERIK Operate on PCU50 PC N...

Page 816: ...re the Execution from external storage EES software option Note Not possible to teach in program When an EES program has been selected it is not possible to teach in programs Machine manufacturer Please observe the information provided by the machine manufacturer You have the option of processing the G code programs saved on the configured external drives as usual in the editor When executing the ...

Page 817: ...back up several files or directories press the Select softkey Make the selection using the cursor keys or mouse 4 Press the and Archive softkeys 5 Press the Generate archive softkey The Generate Archive Select archiving window opens 6 Position the cursor to the required storage location press the Search softkey enter the required search term in the search dialog and press the OK softkey if you wis...

Page 818: ... using a preview You can display information about the file such as path name date of creation and change in a Properties window Precondition The access rights depend on the relevant areas and range from protection level 7 key switch position 0 to protection level 2 password Service Storage locations CompactFlash card under user sinumerik data archive or oem sinumerik data archive All configured l...

Page 819: ...ss the Search softkey Enter the required search term in the search dialog and press the OK softkey if you wish to search for a specific directory or subdirectory Note The place holders for any character string and for any character make it easier for you to perform a search 8 Press the Archive and Generate archive softkeys The Generate Archive Select Storage Location window opens The Archive folde...

Page 820: ...ager operating area you require the option Additional HMI user memory on CF Card of NCU not for 840D sl SINUMERIK Operate on PCU50 PC Procedure 1 Select the Program Manager operating area 2 Press the Archive and Read in archive softkeys The Read in archive Select archive window opens 3 Select the archive storage location and position the cursor on the required archive Note When the option is not s...

Page 821: ...o Searching directories and files Page 794 14 16 4 Read in archive from system data If you want to read in a specific archive you can select this directly from the data tree Procedure 1 Select the Startup operating area 2 Press the System data softkey 3 In the data tree below the Archive directory in the User folder select the file that you wish to read in 4 Press the Read in softkey 5 Press the O...

Page 822: ...pens and a progress message box appears for the read in process You will then obtain a Read error log for archive in which the skipped or overwritten files are listed 6 Press the Cancel softkey to cancel the read in process Managing programs 14 16 Backing up data Turning 822 Operating Manual 06 2019 A5E44903486B AB ...

Page 823: ...election boxes to backup the tool data and zero points Note Backing up setup data from part programs Setup data from part programs can only be backed up if they have been saved in the Workpieces directory For part programs which are located in the Part programs directory Save setup data is not listed Backing up data Data Tool data No All used in the program only for ShopTurn program and job list o...

Page 824: ...is hidden All Basic zero points No Yes Directory The directory is displayed in which the selected program is located File name Here you have the option of changing the suggested file names Note Magazine assignment You can only read out the magazine assignments if your system provides support for loading and unloading tool data to and from the magazine Procedure 1 Select the Program Manager operati...

Page 825: ... data When reading in select which of the backed up data you require Tool data Magazine assignment Zero points Basic zero point Tool data Depending on which data you have selected the system behaves as follows Complete tool list First all tool management data are deleted and then the saved data are imported All tool data used in the program If at least one of the tools to be read in already exists...

Page 826: ...ow in which you can assign a loading point to a magazine Procedure 1 Select the Program Manager operating area 2 Position the cursor on the file with the backed up tool and zero point data INI that you wish to re import 3 Press the Cursor right key OR Double click the file The Read in setup data window opens 4 Select the data e g magazine assignment that you wish to read in 5 Press the OK softkey ...

Page 827: ...metic parameters UGUD parameters No Yes all channel specific variables of the user Global UGUD parameters No Yes all global variables of the user MGUD parameters No Yes all channel specific variables of the machine manufacturer Global MGUD parameters No Yes all global variables of the machine manufacturer Directory The directory is displayed in which the selected program is located File name Here ...

Page 828: ...specified name of the originally selected program in the File name field as required 9 Press the OK softkey The parameters are saved in the same directory in which the se lected program is stored The R parameters RPA and the user variables GUD are saved in separate files Note Program selection If a directory contains a main program as well as an RPA file or a GUD file with the same name initially ...

Page 829: ...Machine manufacturer Please refer to the machine manufacturer s instructions Managing programs 14 18 Backing up parameters Turning Operating Manual 06 2019 A5E44903486B AB 829 ...

Page 830: ...torage of file slpmconfig ini The template of the file slpmconfig ini for SINUMERIK Operate is stored in the following directory Installation path siemens sinumerik hmi template cfg Copy the file to one of the following directories Installation path user sinumerik hmi cfg Installation path oem sinumerik hmi cfg Note If you want to achieve a better overview of the changes you have made yourself sim...

Page 831: ...ormat If you wish to externally process an archive then generate this in the punched tape format Procedure 1 Select the Program manager operating area and press the NC or Local drive softkey OR Select the Startup operating area and press the System data softkey Reading out archives 2 Select the directories or the files that you wish to send to V24 3 Press the and Archive softkeys 4 Press the V24 s...

Page 832: ...onnected device the cable length and the general electrical conditions 110 19200 default 115200 Archive format Punched tape format default setting Binary format PC format V24 settings details Interface COM1 Parity Parity bits are used for error detection The parity bits are added to the coded characters to make the number of positions set to 1 an uneven number uneven parity or to an even number ev...

Page 833: ...pecified number of seconds The time monitoring is controlled by a time generator clock that is star ted with the first character and is reset with each transferred character The time monitoring can be set seconds Procedure 1 Select the Program Manager operating area 2 Press softkey NC or Local Drive 3 Press the and Archive softkeys 4 Select the V24 settings softkey Window Interface V24 is opened 5...

Page 834: ...Managing programs 14 19 RS 232 C Turning 834 Operating Manual 06 2019 A5E44903486B AB ...

Page 835: ...n acknowledge the alarms in the specified way Failure to observe this warning will place your machine workpiece saved settings and possibly even your own safety at risk Alarm overview You can display all upcoming alarms and acknowledge them The alarm overview contains the following information Date and time Cancel criterion The delete criterion specifies the key or softkey that can be used to ackn...

Page 836: ...ch or press NCK POWER ON OR If an NC Start alarm is displayed press the NC Start key OR If a RESET alarm is displayed press the RESET key OR OR If a Cancel alarm is displayed press the ALARM CANCEL key or press the Cancel Alarm delete softkey OR If an HMI alarm is displayed press the Delete HMI alarm softkey OR If a dialog alarm of the HMI is displayed press the RECALL key OR If a PLC alarm is dis...

Page 837: ... the HMI PLC alarm PLC alarm of the SQ type alarm number from 800000 Safety alarms Machine manufacturer Please refer to the machine manufacturer s instructions Alarm error and system messages 15 1 Displaying alarms Turning Operating Manual 06 2019 A5E44903486B AB 837 ...

Page 838: ...tics operating area 2 Press the Alarm log softkey The Alarm Log window opens All of the coming and going events that have occurred since the HMI was started are listed 3 Press the Display new softkey to update the list of displayed alarms messages 4 Press the Save Log softkey The log that is currently displayed is stored as text file alarmlog txt in the system data in directory user sinumerik hmi ...

Page 839: ...are usually kept beyond a machining step or until the end of the cycle Overview of messages You can display all issued messages The message overview contains the following information Date Message number is only displayed for PLC messages Message text Procedure 1 Select the Diagnostics operating area 2 Press the Messages softkey The Messages window appears Alarm error and system messages 15 3 Disp...

Page 840: ... softkey to display the requested messages and interrupts 3 Press the Sort softkey The list of entries is sorted in descending order according to date i e the most recent information is at the beginning of the list 4 Press the softkey Ascending to sort the list in the ascending order The most recent event is shown at the end of the list 5 Press the Number softkey if you wish to sort the alarm list...

Page 841: ... 1 Select the Setup operating area 2 Press the System data softkey 3 Open the folder specified above and select the required screenshots 4 Press the Copy softkey OR Press the Cut softkey 5 Open the required archive directory e g on a USB flash drive and press the Paste softkey Note WinSCP 840D sl only You can also copy the screenshots to a Windows PC using WinSCP Note Open files 840D sl only Open ...

Page 842: ...splayed and hidden Format Specify the format in which the variable is to be displayed The format can be specified e g floating point Value Displays the actual value of the NC PLC variables PLC variables Inputs Input bit Ex input byte EBx input word EWx input double word EDx Input bit Ix input byte IBx input word IWx input double word IDx Outputs Output bit Ax output byte ABx output word AWx output...

Page 843: ...II Example of a field variable Variable Format DBx DBBy number A Inserting variables The start value for Filtering searching of variables differs For example to insert the variable R 0 enter the following start value The start value is 0 if you filter according to System variables The start value is 1 if you filter according to All no filter In this case all signals are displayed and shown in the ...

Page 844: ...ariables can only be selected and displayed at Diagnostics Trace Changing and deleting values 1 Select the Diagnostics operating area 2 Press the NC PLC variables softkey The NC PLC Variables window opens 3 Position the cursor in the Variable column and enter the required vari able 4 Press the INPUT key The operand is displayed with the value 5 Press the Details softkey The NC PLC Variables Detail...

Page 845: ...ist using the Insert line and Delete line softkeys If you press the softkey a new line inserted before the line marked by the cursor You can only use the Insert line softkey if there is at least one empty line at the end of the variable list The softkey is deactivated if there is no empty line If you press the Delete line softkey the line marked by the cursor is deleted An empty line will be added...

Page 846: ... Save screen softkey The Save screen Select archiving window opens 4 Position the cursor on the template folder for variable screen forms in which your actual screen form should be saved and press the OK soft key The Save screen Name window opens 5 Enter the name for the file and press the OK softkey A message in the status line informs you that the screen form was saved in the specified folder If...

Page 847: ...the CF card The version displayed in the Actual version column does not match the ver sion of the CF card You may save the version data Version data saved as text files can be further processed as required or sent to the hotline in the event of an error Procedure 1 Select the Diagnostics operating area 2 Press the Version softkey The Version Data window appears Data of the available components is ...

Page 848: ...you wish to create your own directory 5 Press the OK softkey The directory is created 6 Press the OK softkey again to confirm the storage location The Save version information Name window opens 7 Specify the desired settings Name input field the file name is pre assigned with Machine name no CF card number _config xml or _version txt is automatically attached to the file names Comment input field ...

Page 849: ...ting logbook entries Note Deleting logbook entries Up to the 2nd commissioning you have the option to delete all of the entered data up to the time of the first commissioning Output of the logbook You have the possibility of exporting the logbook by generating a file using the Save version function in which the logbook is contained as section See also Save information Page 848 15 8 1 Displaying an...

Page 850: ...artment and a brief description of the measure taken or a description of the fault Note Setting line breaks If you wish to make line breaks in the Fault diagnostics measure field use the key combination ALT INPUT The date and entry number are automatically added Sorting the entries The logbook entries are displayed numbered in the machine logbook window More recent entries are always added at the ...

Page 851: ...esired term in the search form You can make a search ac cording to date time company name department or according to fault diagnostics measure The cursor is positioned on the first entry that corresponds to the search term 4 Press the Continue search softkey if the entry found is not the one that you are looking for Additional search option Press the Go to Beginning softkey to start the search at ...

Page 852: ... remote monitoring Permit remote control Depending on the combination of the settings in the HMI and in the PLC the valid status as to whether access is permitted or not is shown in the Resulting from this line Settings for the confirmation dialog box If the settings made for Specified from the PLC and Selected in the HMI permit access from outside then this is however still dependent on either a ...

Page 853: ...fied by PLC and Selected in HMI 5 Enter new values in the group Behavior for remote access confirmation if you wish to change the behavior for confirming remote access 6 Press the OK softkey The settings are accepted and saved References A description of the configuration options can be found in the following reference SINUMERIK Operate Commissioning Manual 15 9 2 Permit modem You can permit remot...

Page 854: ...ou obtain a window with the corresponding pre assigned data and values of the ping service If required you can ask your machine manufacturer for this data Data Meaning IP address IP address of the remote PC Port Standard port that is intended for remote diagnostics Send duration Duration of the request in minutes Send interval Cycle in which the message is sent to the remote PC in seconds Ping sen...

Page 855: ... and it is possible that remote monitoring or remote access is active 2 Block the modem access if access via modem is to be blocked OR In the Remote Diagnostics RCS window reset the access rights to Permit no remote access Alarm error and system messages 15 9 Remote diagnostics Turning Operating Manual 06 2019 A5E44903486B AB 855 ...

Page 856: ...Alarm error and system messages 15 9 Remote diagnostics Turning 856 Operating Manual 06 2019 A5E44903486B AB ...

Page 857: ...ut writing a program Software options You require the ShopMill ShopTurn option for working with Manual Machine Machining Machining before the center of rotation is typical Machine manufacturer Please refer to the machine manufacturer s specifications Main screen After power up of the control the basic screen appears for Manual Machine Turning Operating Manual 06 2019 A5E44903486B AB 857 ...

Page 858: ...ing options You have the following options for machining the workpieces Manual mode Single cycle machining Working with Manual Machine 16 1 Manual Machine Turning 858 Operating Manual 06 2019 A5E44903486B AB ...

Page 859: ...ta see also Section Measuring the tool Page 105 Procedure 1 Manual Machine is active 2 Press the Meas tool softkey 3 Select the the required measuring function via the vertical softkey bar and press the appropriate softkey Working with Manual Machine 16 2 Measuring the tool Turning Operating Manual 06 2019 A5E44903486B AB 859 ...

Page 860: ...ct the Parameter operating area 2 Press the Work offset and G54 599 softkeys The Work Offset G54 599 window opens 3 Position the cursor on the desired work offset and press the softkey WO selection Now return to the basic screen and enter the selected work offset in the Work offset field See also Setting the zero offset Page 103 Working with Manual Machine 16 3 Setting the zero offset Turning 860 ...

Page 861: ... JOG mode to MDA or AUTO mode Machine manufacturer Please refer to the machine manufacturer s specifications Procedure 1 Manual Machine is active 2 Press the Limit stops softkey The Limit Stops window opens 3 Enter the desired position of the limit stop for each axis OR Press the Set limit stop softkey to enter the current position of an axis 4 In the field next to the position specification selec...

Page 862: ... the parameters directly into the Manual Machine input fields of the basic screen Tool selection 1 Manual Machine is active Tool selection 2 Select the desired tool in T 3 Enter the feedrate F and the spindle speed S 4 Select the direction of spindle rotation e g clockwise direction of rota tion OR Set the direction of rotation via the machine control panel 5 Press the CYCLE START key The spindle ...

Page 863: ...the cross switching lever In addition a taper angle α1 can also be entered Procedure 1 Manual Machine is active 2 Press the Taper turning softkey 3 Select the tool spindle and spindle direction and specify the machining feedrate 4 Enter the desired angle α1 Note Selecting deselecting the taper turning and changing the angle α1 is only possible in the reset state Parameter Description Unit T Tool n...

Page 864: ...5 3 Straight and circular machining 16 5 3 1 Straight turning Use this function for simple straight machining e g face or longitudinal turning Procedure 1 Manual Machine is active 2 Press the Straight circle softkey 3 Select the desired straight machining and press the All axes softkey OR Press the softkey Straight X α OR Press the softkey Straight Z α 4 Specify the desired value for the feedrate ...

Page 865: ...X axis mm Degrees Straight Z α Z α Target position in the Z direction abs or inc Angle of the straight line to the Z axis mm Degrees 16 5 3 2 Circular turning You can use this function for a simple circular machining Procedure 1 Manual Machine is active 2 Press the Straight circle softkey 3 Press the Circle softkey 4 Specify the desired value for the feedrate F 5 Select the desired circle input e ...

Page 866: ...nd inc mm Z Target position in the Z direction abs and inc mm I Circle center point I inc only if circle input via end point and center point mm K Circle center point K inc only if circle input via end point and center point Note Incremental dimensions The sign is also evaluated mm R Radius only if circle input via end point and radius mm Working with Manual Machine 16 5 Simple workpiece machining...

Page 867: ...ral sequence For more complex machining processes proceed in the following order Select the desired function via the corresponding softkey Select the tool and enter the desired values in the parameter screen Press the Accept softkey to save the values The input screen form closes A line with the specified parameters is displayed on the basic screen Press the CYCLE START key The selected cycle is s...

Page 868: ...ckets Note You only have the option of creating a machining operation and a position pattern one after the other Note If you enter the positions first only the drilling cycles for driven tools are offered after creating the positioning block Approach and retraction When machining the workpiece you traverse from the current position to the machining start point After the machining process the tool ...

Page 869: ...atic see Section Drilling Page 345 16 6 2 Turning with manual machine Functions cycles The same range of technological functions cycles is available for turning as in the automatic mode Working with Manual Machine 16 6 More complex machining Turning Operating Manual 06 2019 A5E44903486B AB 869 ...

Page 870: ...eed of the cutting depth during the machining process by inserting idle cuts in order to smooth the flanks for example You can insert idle cuts using the Idle cut softkey This softkey is only active during machining Thread re machining You can re machine existing threads when repairing previously cut threads for example or as the result of changes that arise from re measuring see Section Thread sy...

Page 871: ...n automatic mode is available Machine manufacturer Please refer to the machine manufacturer s specifications Parameters The parameters of the input screen forms correspond to the parameters under Automatic see Section Contour turning Page 442 Last contour If you have created a contour since the startup of the machine the Last con tour softkey is available You then have the option to reopen the inp...

Page 872: ... simple geometric shapes Machine manufacturer Please refer to the machine manufacturer s specifications Parameters The parameters of the input screen forms correspond to the parameters under Automatic see Section Milling Page 485 Working with Manual Machine 16 6 More complex machining Turning 872 Operating Manual 06 2019 A5E44903486B AB ...

Page 873: ...taneous recording ShopTurn real time simula tion for the simultaneous recording of the work steps Note In Manual Machine you can simulate a work step with an already opened and filled out parameter screen form Setting up a blank shape For the graphical display a pre defined blank shape is used Just the same as under simultaneous recording in automatic and simulation you can change the blank as req...

Page 874: ...Working with Manual Machine 16 7 Simulation and simultaneous recording Turning 874 Operating Manual 06 2019 A5E44903486B AB ...

Page 875: ...ols must be measured is B 0 When turning you can align the tool for special machining operations using the B axis and C axis of the tool spindle When milling you can swivel the workpiece using the B and C axis of the main or counterspindle so that you can mill and drill on inclined surfaces The B axis is also used for aligning tools for face and peripheral surface machining Turning Operating Manua...

Page 876: ...re required for turning with tool alignment ˠ β Rotation around the Y axis with the B axis γ Rotation around the Z axis with the tool spindle Working with a B axis only 840D sl 17 1 Lathes with B axis Turning 876 Operating Manual 06 2019 A5E44903486B AB ...

Page 877: ...LQJ PDLQ VSLQGOH DFH FXWWLQJ FRXQWHUVSLQGOH RQJLWXGLQDO PDFKLQLQJ LQWHUQDO ǩ ǩ ǩ ǩ Display of the B axis The B axis is displayed in the following windows Axis position display in actual value window In the Positioning window to position axes in manual operation You can display the B axis in the zero offset lists using the Zero offset softkey and you can also define the offset Working with a B axis...

Page 878: ... on the counter spindle it is programmed in exactly the same way as the main spindle The direction display of the arrows depends on the settings Machine manufacturer Please refer to the machine manufacturer s specifications γ angle In the entry field γ you have the possibility of selecting the main alignment of the tool 0 180 or Free entry field to enter the required angle Machine manufacturer Ple...

Page 879: ...an define inclined surfaces in a swivel mask You can enter the rotation of the planes around the geometry axes X Y Z of the tool coordinate system as described in the workpiece drawing The rotation of the Work in the program is then automatically converted to a rotation for the relevant B and C axis of the machine during machining The swivel axes are always rotated to place the tool axis perpendic...

Page 880: ... window opens if you press the Various softkey 2 Press the Swivel plane softkey 3 Press the Initial position softkey if you wish to reestablish the basic setting i e you wish to set the values back to 0 This is done for example to swivel the coordinate system back to its original orientation Parameter Description Unit T Tool identifier RP Retraction plane for face B mm C0 Positioning angle for mac...

Page 881: ...Degrees X1 New zero point of rotated surface mm Y1 New zero point of rotated surface mm Z1 New zero point of rotated surface mm Note Other additive transformations can be added to the offsets before X0 Y0 Z0 or after X1 Y1 Z1 swiveling see Section Work offsets Working with a B axis only 840D sl 17 4 Swiveling Turning Operating Manual 06 2019 A5E44903486B AB 881 ...

Page 882: ...ks The numbers 1 6 represent the processing sequence Note Programming additional positions If three or six positions are not sufficient for the approach retraction you can call the cycle several times in succession to program further positions NOTICE Risk of collision Note that the tool will move from the last position programmed in the approach retraction cycle directly to the starting point for ...

Page 883: ...to the fourth position Alternatively rapid traverse mm min X4 4 position inc or abs mm Z4 4 position inc or abs mm β5 Beta angle for 2nd swivel movement Degrees γ5 Gamma angle for 2nd swivel movement Degrees Tracking The position of the tool tip is maintained during swiveling Please refer to the machine manufacturer s instructions F6 Feedrate to approach the sixth position Alternatively rapid trav...

Page 884: ...illed all additional positions are ap proached at this angle only for pitch circle Positive angle Additional positions are rotated in counterclockwise direction Negative angle Additional positions are rotated in clockwise direction Degrees R Radius of full circle mm N Number of positions on circle Positioning Straight line Next position is approached linearly in rapid traverse Circular Next positi...

Page 885: ...his angle only for pitch circle Positive angle Additional positions are rotated in counterclockwise direction Negative angle Additional positions are rotated in clockwise direction Degrees N Number of positions on circle Working with a B axis only 840D sl 17 6 Position pattern Turning Operating Manual 06 2019 A5E44903486B AB 885 ...

Page 886: ...ligning the milling and turning tool with β angle Press the SELECT key and select 0 or 90 or Value entry box to freely enter the angle Aligning the turning tool with γ angle Press the SELECT key and select 0 180 Value entry box to freely enter the angle See also Selecting a tool and spindle Page 138 Working with a B axis only 840D sl 17 7 Tool selection for the manual mode Turning 886 Operating Ma...

Page 887: ...e main or counterspindle can also be used when measuring in the Z direction Specify the position of the workpiece edge during the measurement β angle In order to measure milling and turning tools you can select the two main settings β 0 and β 90 and a value input field γ angle In order to measure turning tools you can select the γ angle 0 and 180 Procedure 1 Select JOG mode in the Machine operatin...

Page 888: ...ition of the workpiece edge in X0 or Z0 If no value is entered for X0 or Z0 the value is taken from the actual value display 7 Press the Set length softkey The tool length is calculated automatically and entered in the tool list Whereby the cutting edge position and tool radius or diameter are au tomatically taken into consideration as well Note Tool measurement is only possible with an active too...

Page 889: ...ection As both tool holders are mounted on the same axis it is only possible to machine with one tool The workpiece is always located between the two tool holders The tool lengths of all tools i e of both tool holders have the same reference point which is usually on tool holder 1 That is why the tool lengths of the tools of the second tool holder are always longer than those of the tools on the f...

Page 890: ...ROGHU 7RRO KROGHU 7RRO KROGHU In the simulation the tool is always displayed on the correct side just the same as it is used at the machine The programmed C offset around 180 only affects C axes not spindles It is not possible to machine a thread with tools that are distributed between both tool holders G code programming The following points must be taken into account for G code programming After...

Page 891: ... and Toolholder 2 are available for scratching when measuring a tool This is how you set the tool holder in which the tool to be measured is located Working with two tool carriers 18 2 Measure tool Turning Operating Manual 06 2019 A5E44903486B AB 891 ...

Page 892: ...Working with two tool carriers 18 2 Measure tool Turning 892 Operating Manual 06 2019 A5E44903486B AB ...

Page 893: ...de 2 Insert a block To do this position the cursor at the desired point in the program and insert an empty line Press the relevant softkey Teach position Rapid traverse G01 Straight line G1 or Circle interpolation position CIP and Circle end position CIP OR 3 Change an existing block To do this mark the desired program block and press the corresponding softkey Teach in position Rapid traverse G01 ...

Page 894: ...ere whether motion and transition parameters are offered for teach in Operating mode or operating area switchover If you switch to another operating mode or operating area while in teach in mode the position changes will be canceled and teach in mode will be cleared Teaching in a program 19 1 Overview Turning 894 Operating Manual 06 2019 A5E44903486B AB ...

Page 895: ... be edited is selected MDI mode The program to be edited is loaded into the MDI buffer Procedure 1 Select the Machine operating area 2 Press the AUTO or MDA key 3 Press the TEACH IN key 4 Press the Teach prog softkey Teaching in a program 19 2 Select teach in mode Turning Operating Manual 06 2019 A5E44903486B AB 895 ...

Page 896: ...y row is not available insert one 3 Press the softkeys Rap tra G0 Straight line G1 or Circ interm pos CIP and Circ end pos CIP The relevant windows with the input fields are displayed 4 Traverse the axes to the relevant position 5 Press the Accept softkey A new program block will be inserted at the cursor position OR Press the Cancel softkey to cancel your input 19 3 2 Editing a block You can only...

Page 897: ... option of setting the interrupt pointer to the current cursor position The next time the program is started processing will resume from this point With teach in you can also change program areas that have already been executed This automatically disables program processing You must press reset or select a block to resume the program Procedure 1 Teach in mode is active 2 Place the cursor on the de...

Page 898: ...Select the program block to be deleted 3 Press the and Delete block softkeys The program block on which the cursor is positioned is deleted Teaching in a program 19 3 Processing a program Turning 898 Operating Manual 06 2019 A5E44903486B AB ...

Page 899: ...h in of the two positions You teach in the intermediate position in the Circle intermediate position CIP window You teach in the end position in the Circle end position CIP window The intermediate or interpolation point is only taught in with geometry axes For this reason at least 2 geometry axes must be set up for the transfer Teach in A spline For Akima spline interpolation you enter interpolati...

Page 900: ... Parameter Description X Axis position in the X direction Y Axis position in the Y direction Z Axis position in the Z direction I Coordinate of the circle intermediate points in the X direction J Coordinate of the circle intermediate points in the Y direction K Coordinate of the circle intermediate points in the Z direction Feedrate only for G1 and circle end position CIP Parameter Description Uni...

Page 901: ... point Transitional behavior of the spline curve Parameter Description Start Transitional behavior at the beginning BAUTO automatic calculation BNAT curvature is zero or natural BTAN tangential End Transitional behavior at the beginning EAUTO automatic calculation ENAT curvature is zero or natural ETAN tangential Teaching in a program 19 4 Teach sets Turning Operating Manual 06 2019 A5E44903486B A...

Page 902: ...rs are to be provided Procedure 1 Teach in mode is active 2 Press the and Settings softkeys The Settings window opens 3 Under Axes to be taught and Parameters to be taught select the check boxes for the desired settings 4 Press the Accept softkey to confirm the settings Teaching in a program 19 5 Settings for teach in Turning 902 Operating Manual 06 2019 A5E44903486B AB ...

Page 903: ...User menu key Handwheel optional Operation The 7 5 TFT color display provides touch operation Membrane keys are featured for traversing the axes numeric input control of the cursor and for machine control panel functions e g start and stop The HT 8 is equipped with an emergency stop button and two 3 stage acknowledgment buttons You can also connect an external keyboard References For more informat...

Page 904: ... You are therefore provided the opportunity of activating the acknowledgement function for operator actions which require approval e g showing the traversing keys with either hand Acknowledgment buttons are available for the following button positions Released no activation Acknowledgment center position acknowledgment for channels 1 and 2 is on the same switch Panic completely pushed through Trav...

Page 905: ...e 1 n CHANNEL softkey is available in the machine control panel menu that can be reached via the user menu key U Operating area switchover You display the operating area menu by touching the display symbol for the active operating area in the status display Handwheel The HT 8 is available with a hand wheel Further information about the connection can be found in the Equipment Manual SINUMERIK 840D...

Page 906: ...ing You can link the showing and hiding of the label to activation of the enabling button for example In this case the traversing keys are displayed when you press the enabling button If you release the enabling button the traversing keys are hidden again Machine manufacturer Please refer to the machine manufacturer s specifications All existing vertical and horizontal softkeys are covered or hidd...

Page 907: ...re triggered via the softkeys of the machine control panel menus are edge triggered Showing and hiding The user menu key U displays the CPF softkey bar vertical softkey bar and the user softkey bar horizontal softkey bar Press the menu forward key to extend the horizontal user softkey bar There are 8 additional softkeys available You use the Back softkey to hide the menu bar again HT 8 840D sl onl...

Page 908: ...ent 1 n CHANNEL softkey Changing the channel Single Block soft key Switch single block execution on off WCS MCS softkey Switch between WCS and MCS Back softkey Close window Note The window will automatically disappear when changing regions areas with the MENU SELECT key HT 8 840D sl only 20 3 Machine control panel menu Turning 908 Operating Manual 06 2019 A5E44903486B AB ...

Page 909: ...yout and the keyboard layout which corresponds with the actual language set for the respective country Procedure 1 Position the cursor on the desired entry field 2 Click the input field The virtual keyboard is displayed 3 Enter your values via the virtual keyboard 4 Press the INPUT key OR Position the cursor on an another operator element The value is accepted and the virtual keyboard is closed Po...

Page 910: ...signment between the English keyboard assignment and the keyboard assignment for the current language setting Area for positioning the virtual keyboard Num key Reduces the virtual keyboard to the number block Number block of the virtual keyboard Press the ABC key to return to the full keyboard HT 8 840D sl only 20 4 Virtual keyboard Turning 910 Operating Manual 06 2019 A5E44903486B AB ...

Page 911: ...e same time to start the TCU service screen 2 Touch the Calibrate TouchPanel button The calibration process will be started 3 Follow the instructions on the screen and touch the three calibration points one after the other The calibration process has terminated 4 Touch the horizontal softkey 1 or the key with the number 1 to close the TCU service screen HT 8 840D sl only 20 5 Calibrating the touch...

Page 912: ...HT 8 840D sl only 20 5 Calibrating the touch panel Turning 912 Operating Manual 06 2019 A5E44903486B AB ...

Page 913: ...l E Profiles Control of energy saving states of the machine To optimize the energy consumption you have the option of defining energy saving profiles and saving them For instance your machine has a basic and a more sophisticated energy saving mode or under certain conditions automatically switches itself off These defined energy states are saved as profiles At the user interface you have the possi...

Page 914: ...screen with display of the current energy consumption Display in the Machine operating area The first row of the status display shows the current power status of the machine Display Meaning A red bar indicates that the machine is not operating productively A dark green bar in the positive direction indicates that the machine is operating productively and consuming energy A light green bar in the n...

Page 915: ...e display for the following components Sum of the axes Sum of the units if auxiliary units are configured in the PLC Sentron PAC Sum of the machine Detailed display of the energy usage Further you also have the option of listing the usage values for all drives and where relevant all auxiliary units References Information on the configuration is provided in the following reference System Manual Ctr...

Page 916: ...r the measurement You specify in which channel the start and stop of the part program should be initiated and how many repetitions you want to measure Save measurements Save the measured consumption values so that you can subsequently compare the data Note Up to 3 data sets are saved The oldest data set is automatically overwritten if there are more than three measurements Measurement duration The...

Page 917: ...the following reference System Manual Ctrl Energy SINUMERIK 840D sl 828D 21 2 4 Tracking measurements You have the option of graphically displaying the actual and saved measurement curves Precondition You have pressed the Ctrl E analyse softkey and the Ctrl E analyse window has been opened Procedure 1 Press the Graphic softkey The actual measurement is displayed as a blue measurement curve in the ...

Page 918: ...nerated energy kWh Shows the regenerated energy of the selected measured component in kilowatts per hour Energy totals kWh Shows the total of all measured drive values or the total of all axes as well as fixed value and Sentron PAC Display in the Ctrl E analysis window Table Precondition 1 You have pressed the Ctrl E analyse softkey and the Ctrl E analyse window has been opened 2 You have already ...

Page 919: ...ere saved 4 Press the Saved measurements softkey again if you only want to see the actual comparison 21 2 7 Long term measurement of the energy consumption The long term measurement of energy consumption is performed in the PLC and saved The values from times in which the HMI is not active are also recorded Measured values The infeed and regenerative power values as well as the sum of the power ar...

Page 920: ...softkey The SINUMERIK Ctrl Energy Analysis Long term Measurement win dow opens The results of the long term measurement are displayed 3 Press the Back softkey to terminate the long term measurement Ctrl Energy 21 2 Ctrl E analysis Turning 920 Operating Manual 06 2019 A5E44903486B AB ...

Page 921: ... the energy saving mode has been reached then an appropriate message is displayed in the alarm line Predefined energy saving profiles Energy saving profile Meaning Simple energy saving mode machine standby Machine units that are not required are either throttled or shut down When required the machine is immediately ready to operate again Full energy saving mode NC standby Machine units that are no...

Page 922: ...the required energy saving profile and press the Disable profile softkey if you wish to disable this state The profile is inhibited and does not become active The energy saving profile is grayed out and displayed without any time information The labeling of the Disable profile softkey changes to Enable profile Press the Enable profile softkey in order to withdraw the energy saving profile disable ...

Page 923: ...d via a PLC user program The sequences to be executed for the installation activation deactivation and testing of a device are stored in a statement script Available devices and device states are displayed in a list The view of the available devices can be controlled for users according to their access rights The subsequent chapters are selected for example only and are not available in every stat...

Page 924: ...2 Press the menu forward key and then the Easy Extend softkey A list of the connected devices is displayed 3 Press the Enable function softkey The Enabling of the Devices Option window opens 4 Enter the option code and press the OK softkey A tick appears in the appropriate checkbox in the Function column and the function is enabled Easy Extend 22 2 Enabling a device Turning 924 Operating Manual 06...

Page 925: ... device in the list with the Cursor down or Cursor up keys 3 Position the cursor on the device option for which the function has been unlocked and press the Activate softkey The device is marked as activated and can now be used 4 Select the desired activated device and press the Deactivate softkey to switch the device off again Easy Extend 22 3 Activating and deactivating a device Turning Operatin...

Page 926: ... and then the Easy Extend softkey 3 Press the Start up softkey A new vertical softkey bar appears 4 Press the Comm start up softkey to start the commissioning Before starting a complete data backup is made to which you can resort in an emergency 5 Press the Cancel softkey if you want to abort commissioning prema turely 6 Press the Restore softkey to load the original data 7 Press the Device functi...

Page 927: ...Appendix A A 1 840D sl 828D documentation overview Turning Operating Manual 06 2019 A5E44903486B AB 927 ...

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Page 929: ...2 323 ShopTurn program 322 Arbitrary positions CYCLE802 Function 386 Parameter 390 Archive Generate in the program manager 817 generating in the system data 818 Punched tape format 817 read in archive from system data 821 reading in in the Program Manager 820 Auxiliary functions H functions 217 M functions 217 Axes Defined increment 142 Direct positioning 144 Referencing 94 Repositioning 163 Trave...

Page 930: ...onnection 738 Collision avoidance 711 Displaying the machine model kinematic chains 713 Machine operating area 714 Settings 714 Configured stop 174 Context sensitive online help 67 Contour call CYCLE62 Function 454 574 Parameter 455 575 Contour elements 443 564 Contour pocket residual material CYCLE63 Function 593 Parameter 596 Contour spigot residual material CYCLE63 Function 601 Parameter 604 Co...

Page 931: ...1 CYCLE76 Rectangular spigot Function 507 Input simple 507 Parameter input complete Parameter input simple CYCLE77 circular spigot Function 513 Input simple 514 Parameter input complete 517 Parameter input simple 517 CYCLE78 Drill thread milling Function 381 Parameters 384 CYCLE782 Adapt to load Function 623 Parameter 624 CYCLE79 multi edge Function 519 Input simple 520 Parameter input complete 52...

Page 932: ...eter input complete 471 Parameter input simple 473 CYCLE952 Grooving residual material Function 473 Parameter 475 CYCLE952 Plunge turning Function 476 Input simple 477 Parameter input complete 480 Parameter input simple 482 CYCLE952 Plunge turning residual material Function 482 Parameter 484 CYCLE952 Stock removal Function 455 Input simple 459 Parameter input complete 462 Parameter input simple 46...

Page 933: ...editing in the Editor 195 Increasing decreasing the section 192 Machining plane 196 Open 191 Rotating the drawing 193 Saving 198 Select contour and accept 201 Select the machining range 197 Selecting drilling position 199 Snap radius 196 Specifying a reference point 195 Transferring the drilling position 199 Zero point 195 DXF Reader 190 E Easy Extend Activate deactivate device 925 Additional devi...

Page 934: ...tion pattern Parameter 392 HOLES1 row position pattern Function 390 HOLES2 circle position pattern Parameter 400 HOLES2 circle position pattern Function 397 HOLES2 pitch circle position pattern Function 397 HOLES2 position pattern pitch circle Parameter 403 HT 8 Acknowledgment button 904 Overview 903 Touch Panel 911 Traversing keys 906 User menu 907 Virtual keyboard 909 I IME Chinese characters 57...

Page 935: ...omplete 530 Parameter input simple 530 M Machine control panel in the sidescreen 85 Operator controls 38 Machine model 711 Machine specific information 848 Machining step program 283 Machining times Delete 189 Display G code program 261 Display ShopTurn program 285 Display in block display 49 158 Machining with fixed counter spindle Function 657 Machining with traversable counter spindle Function ...

Page 936: ...ti channel support Changing the job list 674 Defining multi channel data 668 Multi channel view 667 Program blocks 684 Running in a program 698 Simulation 696 Multi channel view 661 Machine operating area 661 Block search 699 Multi channel support 667 OP015 OP019 663 Program control 699 Settings 665 687 Multi edge CYCLE79 Function 519 Input simple 520 Parameter input complete 522 Parameter input s...

Page 937: ...ple 494 POCKET4 circular pocket Function 498 Input simple 498 Parameter input complete 503 Parameter input simple 504 Polar coordinates Overview 296 Position pattern Block search 171 Positioning Magazine 750 Multitool 773 Positions display 403 Hiding 403 Predrilling contour pocket CYCLE64 Function Centering 583 Function Predrilling 583 Parameter Centering 586 Parameter Predrilling 587 Preview Prog...

Page 938: ...l 745 Reaming CYCLE85 Function 352 Parameter 354 Rectangular pocket POCKET3 Function 488 Input simple 489 Parameter input complete 494 Parameter input simple 494 Rectangular spigot CYCLE76 Function 507 Input simple 507 Parameter input complete 511 Parameter input simple 511 Reference 94 Relocating Multitool 772 Tool 750 Remote access Allowing 853 Setting 852 Remote diagnostics 852 Exit 855 request...

Page 939: ...lar 646 Structure 290 Tool T 304 Shortcuts Operator panel fronts 30 Sidescreen ABC keyboard 85 MCP 85 Navigation bar 79 Operator controls 79 Overview 79 Pages 85 Requirements 79 Show 81 Standard widgets 81 Widgets 79 Simulation Alarm display 258 Changing the feedrate 252 Changing the graphic section 256 Manual Machine 873 Moving the graphic 255 Multi channel support 696 Non modal 253 Program contr...

Page 940: ...79 Tapping without compensating chuck CYCLE84 Function 373 Input simple 374 Parameter input complete 379 Parameter input simple 379 Teach in 893 Changing blocks 896 Circle intermediate position CIP 899 Continuous path mode 901 Deleting blocks 897 General sequence 893 Inserting a position 899 Inserting blocks 896 Motion type 900 Parameter 900 Rapid traverse G0 899 Selecting 895 Selecting a block 89...

Page 941: ...on DIN thread 414 Function Form E 412 Function Form F 412 Function Thread 414 Parameter DIN thread 415 Parameter Form E 413 Parameter Form F 414 Parameter Thread 416 Unique cutting edge number 730 Unit of measurement switching 101 USB drive 779 User agreement 95 User variables 204 Activating 212 Backing up 827 Channel GUD 209 Defining 212 Global GUD 208 212 Global R parameters 205 Local LUD 210 Pr...

Page 942: ...ts Active ZO 118 Displaying details 121 Overview 117 Settable ZO 120 Setting 103 Zero point DXF file 195 Zero point settings Backing up 823 reading in 825 Index Turning 942 Operating Manual 06 2019 A5E44903486B AB ...

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