Mazda 2013 CX-5 Workshop Manual Download Page 148

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POWER BRAKE UNIT REMOVAL/INSTALLATION

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2013 - CX-5 - Brakes

POWER BRAKE UNIT REMOVAL/INSTALLATION

CAUTION:

Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the

switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.

1. Remove the battery and battery tray. (See

BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0]

2. Remove the windshield wiper arm and blade. (See

WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION

3. Remove the cowl grille. (See

COWL GRILLE REMOVAL/INSTALLATION

4. Remove the windshield wiper motor and link. (See

WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION

5. Remove the cowl panel. (See

COWL PANEL REMOVAL/INSTALLATION

6. Remove the master cylinder. (See

MASTER CYLINDER REMOVAL/INSTALLATION

7. Remove in the order indicated in the table.

8. Install in the reverse order of removal.

9. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See

BRAKE FLUID AIR BLEEDING

10. Remove the brake switch. (See

BRAKE PEDAL REMOVAL/INSTALLATION

11. Inspect the brake pedal. (See

BRAKE PEDAL INSPECTION

12. Install a new brake switch. (See

BRAKE PEDAL REMOVAL/INSTALLATION

1Vacuum hose

Summary of Contents for 2013 CX-5

Page 1: ...TY CONTROL DSC DTC U0151 00 DYNAMIC STABILITY CONTROL DSC DTC U0401 00 DYNAMIC STABILITY CONTROL DSC DTC U0402 00 DYNAMIC STABILITY CONTROL DSC DTC U0420 00 DYNAMIC STABILITY CONTROL DSC DTC U0423 00...

Page 2: ...KE DISC REMOVAL INSTALLATION DISC PAD REAR REPLACEMENT CALIPER REAR DISASSEMBLY ASSEMBLY BRAKE HOSE REAR REMOVAL INSTALLATION Parking Brake System PARKING BRAKE SYSTEM LOCATION INDEX PARKING BRAKE LEV...

Page 3: ...TABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0402b2804700 html 1 7 13 9 28 23 AM Next 2013 CX 5 Brakes DYNAMIC STABILITY CO...

Page 4: ...NG DIAGRAM DYNAMIC STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0402b2804700 html 1 7 13 9 28 23 AM Next Back to Top 2012...

Page 5: ...SM 2013 CX5 mv books mvw04 html id0402b2892400 html 1 7 13 9 28 30 AM Previous Next 2013 CX 5 Brakes FOREWORD DYNAMIC STABILITY CONTROL DSC If there is any vehicle malfunction complaint lodged by a cu...

Page 6: ...FOREWORD DYNAMIC STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0402b2892400 html 1 7 13 9 28 30 AM...

Page 7: ...ctions Verify that a DTC has been recorded in the memory using the M MDS See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Perform a simulation test in the simulation mode based on the repair order...

Page 8: ...icle is identified select the following items from the initialization screen of the IDS a Select Self Test b Select All CMDTCs 3 Verify the DTC according to the directions on the screen If any DTCs ar...

Page 9: ...as an abnormality in the monitored value it is necessary to inspect the output parts individually Active Command Modes Procedure 1 Connect the M MDS IDS to the DLC 2 2 After the vehicle is identified...

Page 10: ...15 C0034 11 C0034 15 C0037 11 C0037 15 C003A 11 C003A 15 DYNAMIC STABILITY CONTROL DSC C0034 15 C0034 29 Illuminated 2 Illuminated Flashes 3 RF ABS wheel speed sensor ABS sensor rotor C D See DTC C00...

Page 11: ...C D See DTC C0062 76 DYNAMIC STABILITY CONTROL DSC C0063 28 Illuminated Flashes 3 SAS control module system C D See DTC C0061 28 C0061 64 C0062 28 C0062 64 C0063 28 C0063 64 DYNAMIC STABILITY CONTROL...

Page 12: ...TY CONTROL DSC U2300 52 U2300 54 U2300 55 U2300 56 U2300 64 U3000 49 Illuminated 5 Illuminated 5 Illuminated Flashes 3 4DSC HU CM internal malfunction C D See DTC B10DF 46 C1A08 1C U2007 46 U2007 62 U...

Page 13: ...0031 15 C0031 29 C0031 2F C0031 64 C0033 07 Control disabled Control enabled 1 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled C0034 07 C0034 11 C...

Page 14: ...isabled Control disabled Control enabled Control enabled Control disabled C006B 00 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Co...

Page 15: ...sensor See BRAKE FLUID PRESSURE SENSOR INSPECTION BRK_F_P_R Raw Value DDS_MODE Not_Learned Learning Learned During initialization Not_Learned During learning Learning Learning completed Learned Perfor...

Page 16: ..._SOL V Ignition switched ON engine off Approx 12 2 V Idling Approx 14 1 V Inspect power supply circuit See DSC HU CM INSPECTION VSPD KPH MPH Vehicle stopped 0 KPH 0 MPH Vehicle running Vehicle speed I...

Page 17: ...ctive Engine drag control IC_VPWR V Instrument cluster power supply IG ON_TIMER hh mm ss Times since ignition switch ON LAT_ACCL_R G Lateral acceleration Raw Value LAT_ACCL_R LON_ACCL_R G Longitudinal...

Page 18: ...On Switch the ignition ON engine off V_INLET_LF LF inlet solenoid valve V_INLET_LR LR inlet solenoid valve V_INLET_RF RF inlet solenoid valve V_INLET_RR RR inlet solenoid valve V_OUTLET_LF LF outlet s...

Page 19: ...rake assist control and hill launch assist HLA controls C1A08 1C Illuminates the TCS DSC indicator light Tire pressure monitoring system warning light illuminates after flashes Inhibits the TCS DSC ro...

Page 20: ...cedure STEP INSPECTION ACTION 1 VERIFY NO DSC HU CM MALFUNCTION Clear the DTCs from the memory See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Start the engine and drive the vehicle at 10km h 6 2...

Page 21: ...outlet solenoid valve system C001C 01 RR inlet solenoid valve system C001D 01 RR outlet solenoid valve system DETECTION CONDITION Malfunction detected in the DSC HU CM solenoid valve or internal circu...

Page 22: ...N BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Start the engine and drive the vehicle at 10 km h 6 2 mph or more Gradually slow down and stop vehicle Are the same DTCs present YesRepeat the inspectio...

Page 23: ...ON signal C0020 13 Motor relay signal does not correspond to DSC HU CM ON signal C0020 71 DSC HU CM motor monitor ON signal is not input within specified time limit or more when motor signal is switc...

Page 24: ...000 html 1 7 13 9 28 54 AM Poor connection at connectors female terminal Diagnostic procedure STEP INSPECTION ACTION 1 INSPECT FUSE CONDITION Is the fuse ABS DSC M 50A normal YesGo to the next step No...

Page 25: ...vehicle harness side and body ground Is there continuity YesRepair or replace the wiring harness then go to Step 6 No Go to the next step 5 INSPECT PUMP MOTOR GROUND FOR OPEN CIRCUIT Inspect for conti...

Page 26: ...1 DYNAMIC STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0402b2906000 html 1 7 13 9 28 54 AM Previous Next Back to Top 2012...

Page 27: ...03A 07 While the vehicle is traveling at a speed of 10 km h 6 2 mph or more no signal in any of the four wheels or an extremely low vehicle speed signal is detected C0031 29 C0034 29 C0037 29 C003A 29...

Page 28: ...STEP INSPECTION ACTION 1 INSPECT PID FOR ABS WHEEL SPEED SENSOR OUTPUT ERROR USING M MDS Switch the ignition to off Connect the M MDS to the DLC 2 Select the following PIDs using the M MDS WSPD_SEN_LF...

Page 29: ...peed sensor then go to Step 5 See FRONT ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION 4 VISUALLY INSPECT ABS SENSOR ROTOR FOR FOREIGN MATERIAL ADHERI...

Page 30: ...NCTION Illuminates the ABS warning light and TCS DSC indicator light Tire pressure monitoring system warning light illuminates after flashes Inhibits the ABS TCS DSC roll over mitigation ROM brake ass...

Page 31: ...ION ACTION 1 INSPECT ABS WHEEL SPEED SENSOR FOR SHORT TO GROUND Switch the ignition to off Disconnect the DSC HU CM connectors Inspect for continuity between the following DSC HU CM connector terminal...

Page 32: ...Inspect for continuity between the DSC HU CM connectors vehicle harness side and the following vehicle harness side connector terminals of the ABS wheel speed sensors RF ABS wheel speed sensor F A RF...

Page 33: ...1 7 13 9 29 08 AM See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Are the same DTCs present next step See DSC HU CM REMOVAL INSTALLATION No Go to the next step 6 VERIFY THAT NO OTHER DTCS ARE PRE...

Page 34: ...re when driving at a vehicle speed of 20 km h 12 mph or more A brake switch ON signal is not input when the brake fluid pressure sensor signal reaches the specified value FAIL SAFE FUNCTION Illuminate...

Page 35: ...VERIFY OPEN OR SHORT CIRCUIT IN BRAKE SWITCH SIGNAL Switch the ignition ON engine off Measure the voltage between the PCM connector terminal 2G vehicle harness side and body ground when the brake peda...

Page 36: ...terminal D vehicle harness side Is there continuity YesGo to the next step No Repair or replace the wiring harness between the PCM and brake switch then go to Step 5 4 INSPECT BRAKE SWITCH Inspect the...

Page 37: ...fluid pressure sensor detects the initialization procedure has not been perform FAIL SAFE FUNCTION C0044 01 Illuminates the TCS DSC indicator light Tire pressure monitoring system warning light illum...

Page 38: ...NSPECTION ACTION 1 VERIFY INITIALIZATION PROCEDURE Was the brake fluid pressure sensor initialization procedure been performed YesGo to the next step No Perform the brake fluid pressure sensor initial...

Page 39: ...4 DYNAMIC STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0402b2888500 html 1 7 13 9 29 19 AM Previous Next Back to Top 2012...

Page 40: ...driven in a straight line C0051 64 The difference between the steering angle calculated by each sensor and the steering angle from the EPS CM exceeds the specification C0051 67 The neutral position o...

Page 41: ...inspection See ELECTRIC POWER STEERING EPS ON BOARD DIAGNOSIS No Go to the next step 2 VERIFY THAT THE SAME DTC IS NOT PRESENT Clear the DTCs from the memory See ON BOARD DIAGNOSIS DYNAMIC STABILITY C...

Page 42: ...063 64 Out of specification signal modulation or yaw rate value is detected from the yaw rate sensor FAIL SAFE FUNCTION C0061 28 C0061 64 C0063 28 C0063 64 Illuminates the TCS DSC indicator light Tire...

Page 43: ...to the next step 2 INSPECT SAS CONTROL MODULE SIGNAL CAN2 LINE FOR OPEN CIRCUIT Disconnect the DSC HU CM connector Disconnect the SAS control module connectors Inspect for continuity between the foll...

Page 44: ...OSIS DYNAMIC STABILITY CONTROL DSC Start the engine and drive the vehicle at 10 km h 6 2 mph or more Are the same DTCs present YesRepeat the inspection from Step 1 If the malfunction recurs replace th...

Page 45: ...udinal acceleration sensor C0063 54 DSC HU CM detects that the initialization procedure has not been performed Yaw rate sensor FAIL SAFE FUNCTION Illuminates the ABS warning light 1 and TCS DSC indica...

Page 46: ...NDARD DEPLOYMENT CONTROL SYSTEM See DTC INSPECTION TWO STEP DEPLOYMENT CONTROL SYSTEM Are any DTCs detected YesGo to applicable DTC inspection See DTC TABLE STANDARD DEPLOYMENT CONTROL SYSTEM See DTC...

Page 47: ...Inhibits the ABS 2 TCS 2 DSC 2 roll over mitigation ROM 2 brake assist control 2 hill launch assist HLA and TPMS 2 controls 1 Not illuminated depending on malfunction content 2 Enabled depending on ma...

Page 48: ...ion for the PCM using the M MDS See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE Is the DSC sensor initialization completed normally YesGo to the next step No Replace the DSC HU CM then go to the...

Page 49: ...AFE FUNCTION C006B 00 Illuminates the TCS DSC indicator light Tire pressure monitoring system warning light illuminates after flashes Inhibits the TCS DSC roll over mitigation ROM and TPMS controls C0...

Page 50: ...memory See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Are the same DTCs present next step See DSC HU CM REMOVAL INSTALLATION No Go to the next step 2 VERIFY THAT NO OTHER DTCS ARE PRESENT Are an...

Page 51: ...N signal from the TCS OFF switch for 10 s or more is detected FAIL SAFE FUNCTION Permits the control and does not illuminate each warning indicator light POSSIBLE CAUSE The driver pressed and held the...

Page 52: ...STEP INSPECTION ACTION 1 INSPECT FOR INSTRUMENT CLUSTER MALFUNCTION Switch the ignition to off Using the M MDS perform the DTC inspection for the instrument cluster See DTC INSPECTION INSTRUMENT CLUST...

Page 53: ...side Is there continuity YesGo to the next step No Repair or replace the wiring harness then go to Step 5 4 INSPECT TCS OFF SWITCH Inspect the TCS OFF switch See TCS OFF SWITCH INSPECTION Is the TCS...

Page 54: ...s the TPMS control POSSIBLE CAUSE The driver pressed and held the TPMS set switch for 60 s or more TPMS set switch malfunction SYSTEM WIRING DIAGRAM Diagnostic procedure STEP INSPECTION ACTION 1 VERIF...

Page 55: ...ESENT Reconnect all disconnected connectors Clear the DTCs from the memory See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Are the same DTCs present YesRepeat the inspection from Step 1 No Go to...

Page 56: ...lluminates after flashes Inhibits the TPMS control POSSIBLE CAUSE DSC HU CM internal error DSC HU CM malfunction SYSTEM WIRING DIAGRAM Diagnostic procedure STEP INSPECTION ACTION 1 INITIALIZE A TPMS M...

Page 57: ...MIC STABILITY CONTROL DSC Are the same DTCs present YesRepeat the inspection from Step 1 If the malfunction recurs replace the DSC HU CM then go to the next step See DSC HU CM REMOVAL INSTALLATION No...

Page 58: ...minates after flashes Inhibits the TPMS control POSSIBLE CAUSE Diameter of currently installed tires differs from Mazda recommended tires There is a large fluctuation in steering angle and acceleratio...

Page 59: ...malfunction recurs replace the DSC HU CM then go to the next step See DSC HU CM REMOVAL INSTALLATION 4 VERIFY THAT THE SAME DTC IS NOT PRESENT Clear the DTCs from the memory See ON BOARD DIAGNOSIS DY...

Page 60: ...USE Ambient temperature sensor malfunction PCM malfunction SYSTEM WIRING DIAGRAM Diagnostic procedure STEP INSPECTION ACTION 1 VERIFY DTCs FOR PCM Switch the ignition to off Verify DTCs for the PCM us...

Page 61: ...SAME DTC IS NOT PRESENT Clear the DTCs from the memory See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Are the same DTCs present YesRepeat the inspection from Step 1 If the malfunction recurs rep...

Page 62: ...em wiring harness is detected U0100 00 Communication error with PCM is detected in CAN communication U0101 00 Communication error with TCM is detected in CAN communication U0114 00 Communication error...

Page 63: ...ts the TCS DSC roll over mitigation ROM hill launch assist HLA and TPMS controls U0114 00 Tire pressure monitoring system warning light illuminates after flashes Inhibits the TPMS control U0131 00 Ill...

Page 64: ...ystem wiring harness open or short circuit with AWD control module CAN system wiring harness open or short circuit with EPS CM CAN system wiring harness open or short circuit with SAS control module C...

Page 65: ...light Tire pressure monitoring system warning light illuminates after flashes Not illuminated flashed depending on malfunction content Inhibits the ABS 2 TCS 2 DSC 2 roll over mitigation ROM 2 brake a...

Page 66: ...PECT SAS CONTROL MODULE SIGNAL CAN2 LINE FOR OPEN CIRCUIT Disconnect the DSC HU CM connector Disconnect the SAS control module connectors Inspect for continuity between the following DSC HU CM connect...

Page 67: ...CONTROL DSC Start the engine and drive the vehicle at 10 km h 6 2 mph or more Are the same DTCs present YesRepeat the inspection from Step 1 If the malfunction recurs replace the DSC HU CM then go to...

Page 68: ...ot illuminated flashed depending on malfunction content Inhibits the TCS 2 DSC 2 roll over mitigation ROM 2 hill launch assist HLA 2 and TPMS 2 controls 1 Not illuminated depending on malfunction cont...

Page 69: ...STABILITY CONTROL DSC Are the same DTCs present If the malfunction recurs replace the PCM then go to the next step See PCM REMOVAL INSTALLATION SKYACTIV G 2 0 No Go to the next step 3 VERIFY THAT NO O...

Page 70: ...ht illuminates after flashes Inhibits the TCS DSC roll over mitigation ROM hill launch assist HLA and TPMS controls POSSIBLE CAUSE The transmission transaxle could not send a normal signal temporarily...

Page 71: ...Are the same DTCs present If the malfunction recurs replace the TCM then go to the next step See CONTROL VALVE BODY REMOVAL INSTALLATION FW6A EL FW6AX EL No Go to the next step 3 VERIFY IF OTHER DTCs...

Page 72: ...er mitigation ROM and TPMS controls POSSIBLE CAUSE EPS CM malfunction SYSTEM WIRING DIAGRAM Diagnostic procedure STEP INSPECTION ACTION 1 INSPECT FOR EPS CM MALFUNCTION Switch the ignition to off Usin...

Page 73: ...0402b2905000 html 1 7 13 9 30 35 AM Are the same DTCs present No Go to the next step 3 VERIFY THAT NO OTHER DTCS ARE PRESENT Are any other DTCs output YesGo to the applicable DTC inspection See ON BOA...

Page 74: ...CAUSE Instrument cluster malfunction SYSTEM WIRING DIAGRAM Diagnostic procedure STEP INSPECTION ACTION 1 INSPECT FOR INSTRUMENT CLUSTER MALFUNCTION Switch the ignition to off Using the M MDS perform t...

Page 75: ...mvw04 html id0402b2905500 html 1 7 13 9 30 40 AM No Go to the next step 3 VERIFY THAT NO OTHER DTCS ARE PRESENT Are any other DTCs output YesGo to the applicable DTC inspection See ON BOARD DIAGNOSIS...

Page 76: ...nated flashed depending on malfunction content Inhibits the ABS 2 TCS 2 DSC 2 roll over mitigation ROM 2 brake assist control 2 hill launch assist HLA 2 and TPMS 2 controls 1 Not illuminated depending...

Page 77: ...e DTCs present YesRepeat the inspection from Step 1 If the malfunction recurs replace the SAS control module then go to the next step See SAS CONTROL MODULE REMOVAL INSTALLATION STANDARD DEPLOYMENT CO...

Page 78: ...rning light and TCS DSC indicator light Tire pressure monitoring system warning light illuminates after flashes Inhibits the ABS TCS DSC roll over mitigation ROM brake assist control hill launch assis...

Page 79: ...U CM then go to Step 1 See INSTRUMENT CLUSTER REMOVAL INSTALLATION See PCM REMOVAL INSTALLATION SKYACTIV G 2 0 See DSC HU CM REMOVAL INSTALLATION No Go to the next step 4 INSPECT FOR INSTRUMENT CLUSTE...

Page 80: ...6 U2300 64 DYNAMIC STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0402b2905800 html 1 7 13 9 30 49 AM Previous Next Back to...

Page 81: ...lve or motor monitor Except engine cranking condition Low ignition voltage 6 0 7 9 V is detected at the voltage monitor of the solenoid valve or motor monitor Low ignition voltage below 6 0 V is detec...

Page 82: ...sist control hill launch assist HLA and TPMS controls 1 When power supply voltage is 7 9 9 6 V for 550 ms or more 2 When power supply voltage is 6 0 7 9 V for 630 ms or more 3 When power supply voltag...

Page 83: ...2b2902000 html 1 7 13 9 30 55 AM Diagnostic procedure STEP INSPECTION ACTION 1 INSPECT BATTERY VOLTAGE Is the battery positive terminal voltage normal YesInspect for normal connection of the battery t...

Page 84: ...belt if necessary See GENERATOR REMOVAL INSTALLATION SKYACTIV G 2 0 See DRIVE BELT REMOVAL INSTALLATION SKYACTIV G 2 0 Go to Step 7 4 INSPECT FUSE CONDITION Inspect the following fuses SRS1 7 5A ABS...

Page 85: ...n go to the next step If resistance is not within specification Repair or replace the poor ground part then go to the next step 7 VERIFY THAT THE SAME DTC IS NOT PRESENT Reconnect all disconnected con...

Page 86: ...ITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0403b2806400 html 1 7 13 9 31 03 AM Previous Next 2013 CX 5 Brakes SYSTEM WIRING DI...

Page 87: ...STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0403b2806400 html 1 7 13 9 31 03 AM Previous Next Back to Top 2012 Mazda Nor...

Page 88: ...SM 2013 CX5 mv books mvw04 html id0403b2804000 html 1 7 13 9 31 14 AM Previous Next 2013 CX 5 Brakes FOREWORD DYNAMIC STABILITY CONTROL DSC If there is any vehicle malfunction complaint lodged by a cu...

Page 89: ...FOREWORD DYNAMIC STABILITY CONTROL DSC http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0403b2804000 html 1 7 13 9 31 14 AM...

Page 90: ...ctions Verify that a DTC has been recorded in the memory using the M MDS See ON BOARD DIAGNOSIS DYNAMIC STABILITY CONTROL DSC Perform a simulation test in the simulation mode based on the repair order...

Page 91: ...SC control ABS warning light Brake system warning light 1 TCS DSC indicator light Only the front wheels rotate under the following condition while jacked up stuck or on the chassis dynamometer Detecte...

Page 92: ...els are malfunctioning 2 If battery voltage drops below 10 V while vehicle speed is greater than 3 km h 2 mph DSC HU CM detects DTC U3003 16 2 Precautions during servicing of DSC The DSC is composed o...

Page 93: ...control module will mistakenly detect a fault and record it as a malfunction CAUTION When any DSC HU CM brake fluid pressure sensor SAS control module yaw rate sensor low G sensor are replaced Perfor...

Page 94: ...of vibration and places where wire harnesses pass through the firewall body panels etc are the major areas to be checked Inspection method for switch and or sensor connectors or wires 1 Connect the M...

Page 95: ...e or malfunction occurs check for poor connection and or poorly mounted sensor Malfunction data monitor method 1 Perform malfunction reappearance test according to malfunction reappearance mode and ma...

Page 96: ...arning light Brake system warning light TCS DSC indicator light TCS OFF indicator light 2 Any of the following lights stay on ABS warning light TCS DSC indicator light TCS OFF indicator light 3 Brake...

Page 97: ...HLA does not operate on a slope X Applied Troubleshooting item 1 2 3 4 5 6 7 8 DSC HU CM does not operate X X X Communication error between DSC HU CM and instrument cluster X X X DSC HU CM internal m...

Page 98: ...front body control module FBCM X There is a mechanical malfunction in system X Incorrect ABS wheel speed signal is inputted to DSC HU CM X X X X There is a difference in size air pressure or wear cond...

Page 99: ...SC HU CM detects a malfunction input output device malfunction X X Center point of low G sensor has deviated X X PCM and or instrument cluster detect a malfunction X X Error input signal from PCM X X...

Page 100: ...nction DSC HU CM internal malfunction Diagnostic procedure STEP INSPECTION ACTION 1 VERIFY WHERE MALFUNCTION IS IN WARNING LIGHTS AND INDICATOR LIGHTS COMMON POWER SUPPLY OR IN OTHER WARNING LIGHTS AN...

Page 101: ...cluster connector Inspect for continuity between instrument cluster terminal 2K wiring harness side and body ground Is there continuity YesReplace the instrument cluster Open circuit in the instrumen...

Page 102: ...inuity between DSC HU CM terminal AL wiring harness side and body ground Is there continuity YesReplace the DSC HU CM Open circuit in the DSC HU CM See DSC HU CM REMOVAL INSTALLATION No Repair or repl...

Page 103: ...tput device malfunction DSC HU CM detects low voltage in power supply DSC HU CM ground malfunction When DSC HU CM ground is not securely connected ABS warning light brake system warning light TCS DSC...

Page 104: ...ep 6 3 INSPECT DSC HU CM POWER SUPPLY FUSE Inspect the DSC HU CM ignition power supply fuse Is the fuse normal YesGo to the next step No Inspect the blown fuse s circuit for short to ground Repair or...

Page 105: ...G SENSOR NOT PERFORMED Verify if malfunction caused by initialization procedure for low G sensor not performed Has the initial setting for the low G sensor been performed after replacing the DSC HU CM...

Page 106: ...light turn on and off according to the active command modes When performing an asterisked troubleshooting inspection shake the wiring harness and connectors while doing the inspection to discover whe...

Page 107: ...onnector comes off ABS warning light brake system warning light TCS DSC indicator light and TCS OFF indicator light illuminate DSC HU CM detected malfunction Input and output device malfunction DSC HU...

Page 108: ...ONNECTOR Inspect for connection of the DSC HU CM connector Is the DSC HU CM connector connected securely YesGo to the next step No Connect the DSC HU CM connector securely then go to the next step 4 C...

Page 109: ...MODULE FBCM AND BRAKE FLUID LEVEL SWITCH Inspect for short to ground in the following circuit Between brake fluid level switch and front body control module FBCM terminal 2Q Is the short to ground det...

Page 110: ...er supply fuse Is the fuse normal YesGo to the next step No Inspect the blown fuse s circuit for short to ground Repair or replace the wiring harness for a possible short to ground as necessary Instal...

Page 111: ...there continuity ground point When performing an asterisked troubleshooting inspection shake the wiring harness and connectors while doing the inspection to discover whether poor contact points are t...

Page 112: ...ere is a mechanical malfunction in system Diagnostic procedure STEP INSPECTION ACTION 1 CONFIRM DSC HU CM DTC Retrieve the DSC HU CM DTC using the M MDS IDS See ON BOARD DIAGNOSIS DYNAMIC STABILITY CO...

Page 113: ...RNING LIGHT BRAKE SYSTEM WARNING LIGHT TCS DSC INDICA http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id0403b2895900 html 1 7 13 9 31 48 AM Previous...

Page 114: ...a difference in size or air pressure between front and rear tires Incorrect ABS wheel speed signal is inputted to DSC HU CM There is a malfunction in engine control system TCS malfunction Diagnostic...

Page 115: ...RN TROUBLESHOOTING See PRECAUTION DYNAMIC STABILITY CONTROL DSC No ABS wheel speed sensor installation inspection Inspect the ABS wheel speed sensor for looseness and confirm it is securely adhered AB...

Page 116: ...on with SAS control module yaw rate sensor low G sensor If SAS control module is poorly installed DSC may operate intermittently When replacing DSC HU CM initialization is not performed If initializat...

Page 117: ...or See FRONT ABS WHEEL SPEED SENSOR INSPECTION See REAR ABS WHEEL SPEED SENSOR INSPECTION 2WD See REAR ABS WHEEL SPEED SENSOR INSPECTION AWD Is the output voltage pattern normal YesFound malfunctionin...

Page 118: ...f the initialization is not carried out after replacing the DSC HU CM and or SAS control module a TCS DSC indicator light will flash In this case the DSC is not detected Diagnostic procedure STEP INSP...

Page 119: ...ore when selector lever is in a R position ATX HLA operates for a maximum of 2 s after releasing brake pedal DSC HU CM detects a malfunction Input output device malfunction PCM and or instrument clust...

Page 120: ...BOARD DIAGNOSTIC SYSTEM DTC TABLE FW6A EL FW6AX EL See DTC TABLE INSTRUMENT CLUSTER No Go to the next step 2 VERIFY IF FALSE DETECTION OF INCLINATION ANGLE CAUSED BY MALFUNCTIONING SAS CONTROL MODULE...

Page 121: ...CTION SKYACTIV G 2 0 See ON BOARD DIAGNOSTIC SYSTEM PID DATA MONITOR INSPECTION FW6A EL FW6AX EL See PID DATA MONITOR INSPECTION INSTRUMENT CLUSTER DSC HU CM BRAKE_SW Brake signal LON_ACCL_C Low G sen...

Page 122: ...mv books mvw04 html id0403b2896300 html 1 7 13 9 32 07 AM PCM RPM Engine speed signal APP APP sensor signal CPP Clutch pedal signal MTX M_GEAR Manual gear position signal MTX GEAR Gear commanded signa...

Page 123: ...47 N m 12 14 Kgf m 80 108 ft lbf Brake Lines Disconnection 1 If any brake line has been disconnected during the procedures add brake fluid bleed the brakes and inspect for leakage after the procedure...

Page 124: ...ialization procedure See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE DSC HU CM Tire Pressure Monitoring System Initialization Procedure CAUTION If the tire pressure monitoring system initializat...

Page 125: ...RES BRAKE http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041000800100 html 1 7 13 9 32 13 AM Previous Next Back to Top 2012 Mazda North American O...

Page 126: ...3 9 32 21 AM Previous Next 2013 CX 5 Brakes CONVENTIONAL BRAKE SYSTEM LOCATION INDEX Vehicle front side 1Vacuum line See VACUUM LINE INSPECTION See VACUUM HOSE REMOVAL INSTALLATION 2Brake fluid See BR...

Page 127: ...LLATION 5Brake switch See BRAKE SWITCH INSPECTION 6Brake pedal See BRAKE PEDAL INSPECTION See BRAKE PEDAL REMOVAL INSTALLATION 7Front brake disc See FRONT BRAKE DISC INSPECTION See FRONT BRAKE DISC RE...

Page 128: ...w04 html id041100800100 html 1 7 13 9 32 21 AM 1Rear brake hose See BRAKE HOSE REAR REMOVAL INSTALLATION 2Rear brake disc See REAR BRAKE DISC INSPECTION See REAR BRAKE DISC REMOVAL INSTALLATION See DI...

Page 129: ...d041100815200 html 1 7 13 9 32 26 AM Previous Next 2013 CX 5 Brakes BRAKE FLUID INSPECTION 1 Verify that the brake fluid level in the brake fluid reserve tank is between the MAX and MIN marks If the b...

Page 130: ...Brake fluid type SAE J1703 or FMVSS116 DOT 3 1 Remove the cap from the brake fluid reserved tank and add brake fluid 2 Remove the bleeder cap on the brake caliper and attach a vinyl tube to the bleed...

Page 131: ...mvw04 html id041100815300 html 1 7 13 9 32 32 AM 7 Perform air bleeding as described in the above procedures for all brake calipers 8 Clean the brake calipers 9 After air bleeding inspect the followin...

Page 132: ...ION 1 Remove the vacuum hose See VACUUM HOSE REMOVAL INSTALLATION 2 Verify that air can be blown from the power brake unit side of the vacuum hose towards the vacuum pump side and that air cannot be b...

Page 133: ...1 7 13 9 32 43 AM Previous Next 2013 CX 5 Brakes VACUUM HOSE REMOVAL INSTALLATION 1 Pinch open the clamp using pliers and disconnect the vacuum hose 2 Pinch open the clamp using pliers and disconnect...

Page 134: ...he upper surface of the pedal pad to the insulator and verify that it is as specified If not within the specification inspect the following items and repair or replace the applicable part if there is...

Page 135: ...y 3 5 mm 0 12 0 19 in NOTE If there is no malfunction in the clevis pin there is a possibility that the power brake unit has some malfunction Verify that there are no malfunctions and replace it if ne...

Page 136: ...SPECTION http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100801100 html 1 7 13 9 32 49 AM Previous Next Back to Top 2012 Mazda North American Op...

Page 137: ...ake switch to the pedal Once the brake switch clearance has automatically been adjusted it cannot be adjusted again Therefore replace the switch with a new one when replacing the power brake unit or t...

Page 138: ...rsystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100801200 html 1 7 13 9 32 56 AM 1Brake switch connector and wiring harness 2Brake switch See Brake Switch Installation Note 3Spring pin...

Page 139: ...cle front where the power brake unit fork does not interfere with the brake pedal arm 2 Remove the brake pedal Brake Switch Installation Note 1 Inspect the brake pedal See BRAKE PEDAL INSPECTION 2 Wit...

Page 140: ...may not operate normally If the brake switch is removed from the brake pedal replace the brake switch with a new one 1 Remove the lower panel See LOWER PANEL REMOVAL INSTALLATION 2 Remove the front he...

Page 141: ...ATION 1 Remove the battery See BATTERY REMOVAL INSTALLATION SKYACTIV G 2 0 2 Remove in the order indicated in the table 3 Install in the reverse order of removal 4 After installation add brake fluid b...

Page 142: ...8 Cap 9 Brake fluid reserve tank 10Cylinder component Clutch Reserve Hose Removal Note MTX 1 Disconnect the clutch reserve hose in the order shown in the figure Clutch Reserve Hose Installation Note M...

Page 143: ...CX 5 Brakes BRAKE FLUID LEVEL SENSOR INSPECTION 1 Disconnect the brake fluid level sensor connector from the master cylinder 2 Inspect for continuity according to fluid level between the brake fluid...

Page 144: ...l depressed start the engine 3 If the pedal moves down slightly immediately after starting the engine the unit is normal Vacuum function inspection 1 Start the engine 2 Stop the engine after driving t...

Page 145: ...on using the SST inspect the brake pipe on the left or right front wheel The following procedure and figures show the inspection for the brake pipe on the left front wheel Pre inspection preparation 1...

Page 146: ...ess the brake pedal with a force of 200 N 20 4 kgf 45 0 lbf 3 Stop the engine when the vacuum gauge reading reaches 68 kPa 510 mmHg 20 inHg with the pedal depressed 4 With the engine off observe the v...

Page 147: ...luid pressure is within the specification the unit is normal Master cylinder fluid pressure Vacuum amount at 66 7 kPa 500 mmHg 19 7 inHg Pedal force Fluid pressure 200 N 20 4 kgf 45 0 lbt 6 900 kPa 70...

Page 148: ...he windshield wiper arm and blade See WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION 3 Remove the cowl grille See COWL GRILLE REMOVAL INSTALLATION 4 Remove the windshield wiper motor and link See...

Page 149: ...zdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100801800 html 1 7 13 9 33 30 AM 2Snap pin 3Clevis pin 4Nut 5Power brake unit 6Gasket Previous Next Back t...

Page 150: ...3 Warn up the engine If the pressure is less than the specification inspect for the following Malfunction of the vacuum pump Shortage of the lubrication oil pressure Vacuum pump vacuum specification r...

Page 151: ...erviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100811000 html 1 7 13 9 33 35 AM 4 Install in the reverse order of the removal Previous Next Back to Top 2012...

Page 152: ...e the plug hole plate See PLUG HOLE PLATE REMOVAL INSTALLATION SKYACTIV G 2 0 2 Remove the battery See BATTERY REMOVAL INSTALLATION SKYACTIV G 2 0 3 Set the PCM wiring harness out of the way 4 Disconn...

Page 153: ...al Note 1 When removing the vacuum pump place a rag under the installation surface of the vacuum pump so that engine oil does not get on other parts 2 Remove the vacuum pump Vacuum Pump and O ring Ins...

Page 154: ...ke pedal 2 The following are the main possible causes of brake judder Due to an excessive runout side to side wobble of the disc plate the thickness of the disc plate is uneven 1 If the runout is more...

Page 155: ...te and the hub insert the washer thickness 10 mm 0 39 in inner diameter more than 12 mm 0 47 in between each hub bolt and the hub nut then tighten all the hub nuts NOTE The component parts of the SST...

Page 156: ...from the maximum and if the result is not within the specification machine the disc plate using a lathe Thickness variation limit 0 015 mm 0 00059 in WARNING Do not exceed minimum disc plate thickness...

Page 157: ...ack up the front of the vehicle and support it with safety stands 2 Remove the wheels and tires 3 Verify the remaining thickness of the pads Minimum front disc pad thickness 2 0 mm 0 079 in min 4 Repl...

Page 158: ...Previous Next 2013 CX 5 Brakes FRONT BRAKE DISC REMOVAL INSTALLATION 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 After installation add brake fluid bleed t...

Page 159: ...d Installation Note 5 Disc pad See Disc Pad Installation Note 6 Shim 7 Guide plate 8 Bolt 9 Mounting support 10Slide pin 11Bushing 12Dust boot 13Disc plate Disc Pad Installation Note 1 Clean the expos...

Page 160: ...ml 1 7 13 9 34 07 AM Previous Next 2013 CX 5 Brakes DISC PAD FRONT REPLACEMENT 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 After installation depress the b...

Page 161: ...html id041100800700 html 1 7 13 9 34 07 AM 4Shim 5Guide plate Disc Pad Installation Note 1 Clean the exposed area of the piston 2 Push the piston in using the commercially available disc brake expand...

Page 162: ...em service esi en_us SM 2013 CX5 mv books mvw04 html id041100801000 html 1 7 13 9 34 14 AM Previous Next 2013 CX 5 Brakes CALIPER FRONT DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the...

Page 163: ...other part from pinching could result from the piston springing up When blowing in compressed air do not place your fingers between the piston and caliper body when performing the work CAUTION The pi...

Page 164: ...04 html id041100190300 html 1 7 13 9 34 21 AM Previous Next 2013 CX 5 Brakes BRAKE HOSE FRONT REMOVAL INSTALLATION 1 Remove in the order indicated in the table 2 Install in the reverse order of remova...

Page 165: ...LATION http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100190300 html 1 7 13 9 34 21 AM 3Bolt 4Brake hose Previous Next Back to Top 2012 Mazda N...

Page 166: ...e pedal 2 The following are the main possible causes of brake judder Due to an excessive runout side to side wobble of the disc plate the thickness of the disc plate is uneven 1 If the runout is more...

Page 167: ...te and the hub insert the washer thickness 10 mm 0 39 in inner diameter more than 12 mm 0 47 in between each hub bolt and the hub nut then tighten all the hub nuts NOTE The component parts of the SST...

Page 168: ...from the maximum and if the result is not within the specification machine the disc plate using a lathe Thickness variation limit 0 015 mm 0 00059 in WARNING Do not exceed minimum disc plate thickness...

Page 169: ...ack up the front of the vehicle and support it with safety stands 2 Remove the wheels and tires 3 Verify the remaining thickness of the pads Minimum rear disc pad thickness 2 0 mm 0 079 in min 4 Repla...

Page 170: ...ALLATION 1 Loosen the adjusting nut See PARKING BRAKE LEVER ADJUSTMENT 2 Remove in the order indicated in the table 3 Install in the reverse order of removal 4 After installation add brake fluid bleed...

Page 171: ...g Brake Cable Installation Note 2 Bolt 3 Brake hose 4 Bolt 5 Caliper See Caliper Installation Note 6 Disc pad 7 Shim 8 Guide plate 9 Bolt 10Mounting support 11Slide pin 12Bushing 13Dust boot 14Disc pl...

Page 172: ...l id041100800500 html 1 7 13 9 34 39 AM 3 Install the caliper Rear Parking Brake Cable Installation Note 1 Install the rear parking brake cable to the rear caliper 2 Verify that the outer end tabs of...

Page 173: ...34 47 AM Previous Next 2013 CX 5 Brakes DISC PAD REAR REPLACEMENT 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 After installation pump the brake pedal a fe...

Page 174: ...com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100800300 html 1 7 13 9 34 47 AM See REAR BRAKE DISC REMOVAL INSTALLATION 3Disc pad 4Shim 5Guide plate Previous Next Back...

Page 175: ...si en_us SM 2013 CX5 mv books mvw04 html id041100800600 html 1 7 13 9 34 55 AM Previous Next 2013 CX 5 Brakes CALIPER REAR DISASSEMBLY ASSEMBLY 1 Disassemble in the order indicated in the table 1Bleed...

Page 176: ...embly Note 5Piston seal 6Caliper body 2 Assemble in the reverse order of removal Piston Disassembly Note 1 Rotate the piston counter clockwise using the SST remove the piston from the caliper body Dus...

Page 177: ...013 CX5 mv books mvw04 html id041100800600 html 1 7 13 9 34 55 AM 3 Rotate the piston clockwise using the SST slowly and push the piston inwards completely 4 Verify that the dust seal is installed int...

Page 178: ...books mvw04 html id041100190400 html 1 7 13 9 35 03 AM Previous Next 2013 CX 5 Brakes BRAKE HOSE REAR REMOVAL INSTALLATION 1 Remove in the order indicated in the table 2 Install in the reverse order o...

Page 179: ...HOSE REAR REMOVAL INSTALLATION http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100190400 html 1 7 13 9 35 03 AM 1Brake pipe 2Clip 3Bolt 4Brake...

Page 180: ...AL INSTALLATION http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041100190400 html 1 7 13 9 35 03 AM Previous Next Back to Top 2012 Mazda North Amer...

Page 181: ...7 13 9 35 09 AM Previous Next 2013 CX 5 Brakes PARKING BRAKE SYSTEM LOCATION INDEX 1Parking brake lever See PARKING BRAKE LEVER INSPECTION See PARKING BRAKE LEVER ADJUSTMENT See PARKING BRAKE LEVER R...

Page 182: ...o com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041200800100 html 1 7 13 9 35 09 AM 4Rear parking brake cable See REAR PARKING BRAKE CABLE REMOVAL INSTALLATION Previous N...

Page 183: ...a few times 2 Pull the parking brake lever two to three times 3 Inspect the parking brake stroke by slowly pulling at point A 50 mm 2 0 in from the end of the parking brake lever with a force of 98 N...

Page 184: ...USTMENT 1 Pump the brake pedal a few times 2 Remove the upper console and put it out of the way See REAR CONSOLE DISASSEMBLY ASSEMBLY 3 Turn the adjusting nut and adjust the parking brake lever 4 Afte...

Page 185: ...ront console box See FRONT CONSOLE BOX REMOVAL INSTALLATION 2 Remove the shift lever knob MTX See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL INSTALLATION C66M R 3 Remove the shift panel See SHIFT PANEL...

Page 186: ...mazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041200801600 html 1 7 13 9 35 26 AM 1Parking brake switch connector 2Adjusting nut 3Bolt 4Parking brake lever 5Parking brake swit...

Page 187: ...CONSOLE BOX REMOVAL INSTALLATION 2 Remove the shift lever knob MTX See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL INSTALLATION C66M R 3 Remove the shift panel See SHIFT PANEL REMOVAL INSTALLATION 4 Rem...

Page 188: ...http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041200801200 html 1 7 13 9 35 33 AM 1Adjusting nut 2Front parking brake cable Previous Next Back to...

Page 189: ...TX See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL INSTALLATION C66M R 3 Remove the shift panel See SHIFT PANEL REMOVAL INSTALLATION 4 Remove the upper panel See UPPER PANEL REMOVAL INSTALLATION 5 Remove...

Page 190: ...e Cable Removal Note 1 Remove the rear parking brake cable from the front parking brake cable See FRONT PARKING BRAKE CABLE REMOVAL INSTALLATION 2 Remove the rear parking brake cable from the rear cal...

Page 191: ...200800700 html 1 7 13 9 35 45 AM Previous Next 2013 CX 5 Brakes PARKING BRAKE SWITCH INSPECTION 1 Disconnect the parking brake switch connector 2 Verify that the continuity is as indicated in the tabl...

Page 192: ...C HU CM REMOVAL INSTALLATION See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE See DSC HU CM INSPECTION 2Brake fluid pressure sensor built into DSC HU CM See BRAKE FLUID PRESSURE SENSOR INSPECTION...

Page 193: ...2013 CX5 mv books mvw04 html id041500800500 html 1 7 13 9 35 53 AM 1Rear ABS wheel speed sensor See REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION See REAR ABS WHEEL SPEED SENSOR INSPECTION 2WD See...

Page 194: ...WIRING DIAGRAM http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041500800600 html 1 7 13 9 36 01 AM Previous Next 2013 CX 5 Brakes DSC SYSTEM WIRIN...

Page 195: ...G DIAGRAM http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041500800600 html 1 7 13 9 36 01 AM Previous Next Back to Top 2012 Mazda North American O...

Page 196: ...SC HU CM could be damaged if dropped Be careful not to drop the DSC HU CM Replace the DSC HU CM if it is subjected to an impact NOTE When the ignition is switched to ON or the engine is started after...

Page 197: ...procedure is completed 7 Perform the DSC related parts sensor initialization procedure See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE 8 Perform the tire pressure monitoring system initializatio...

Page 198: ...e Pipe Removal Note See Brake Pipe Installation Note 3Nut 4Bolt 5DSC HU CM component 6Bolt 7DSC HU CM 8Bracket DSC HU CM Connector Removal Note 1 Pull the lock lever down in the direction of the arrow...

Page 199: ...e fluid from entering 3 Disconnect the brake pipes Brake Pipe Installation Note 1 Align the marks made before removal and install the brake pipe to the DSC HU CM and brake pipe joint referring to the...

Page 200: ...zda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041500801000 html 1 7 13 9 36 09 AM 2 After connecting the connector verify that the connector cover is completely pushed in Previo...

Page 201: ...operation 1 Inspect the wheel alignment and the tire pressure If there is any malfunction adjust the applicable part 2 Position the vehicle on level ground 3 Switch the ignition to off 4 Connect the M...

Page 202: ...e negative battery cable See NEGATIVE BATTERY CABLE DISCONNECTION CONNECTION SKYACTIV G 2 0 3 Attach the tester lead to the DSC HU CM wiring harness side connector and inspect voltage continuity or re...

Page 203: ...wheel speed sensor Continuity F RF ABS wheel speed sensor terminal A Continuity detected Wiring harness F RF ABS wheel speed sensor terminal A G H I J K L LR wheel speed LR ABS wheel speed sensor Cont...

Page 204: ...d for malfunction determination during terminal voltage inspection Perform a DTC inspection T U V W X RR wheel speed RR ABS wheel speed sensor Continuity X RR ABS wheel speed sensor terminal B Continu...

Page 205: ...AG LF wheel speed sensor LF ABS wheel speed sensor Continuity AG LF ABS wheel speed sensor terminal A Continuity detected Wiring harness AG LF ABS wheel speed sensor terminal A AH AI AJ LF wheel speed...

Page 206: ...5 Brakes FRONT ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION 1 Remove the mudguard See MUDGUARD REMOVAL INSTALLATION 2 Remove in the order indicated in the table 3 Install in the reverse order of remov...

Page 207: ...M MDS to the DLC 2 3 Select the following PIDs using the M MDS WSPD_SEN_LF LF wheel speed sensor WSPD_SEN_RF RF wheel speed sensor 4 Start the engine and drive the vehicle 5 Verify that the display of...

Page 208: ...eel hub and steering knuckle as a single unit See WHEEL HUB STEERING KNUCKLE REMOVAL INSTALLATION 3 Install the ABS wheel speed sensor to the removed wheel hub steering knuckle component and tighten t...

Page 209: ...sensor rotor Is there deformation or damage to the ABS wheel speed sensor Is there foreign material adhering Clearance 0 87 1 53 mm 0 035 0 060 in Servicing after inspection 1 Remove the ABS wheel sp...

Page 210: ...ENSOR INSPECTION http am mazdaserviceinfo com emazda dealersystem service esi en_us SM 2013 CX5 mv books mvw04 html id041500800400 html 1 7 13 9 36 35 AM Previous Next Back to Top 2012 Mazda North Ame...

Page 211: ...the trunk end trim See TRUNK END TRIM REMOVAL INSTALLATION 3 Remove the rear scuff plate See REAR SCUFF PLATE REMOVAL INSTALLATION 4 Remove the trunk side trim See TRUNK SIDE TRIM REMOVAL INSTALLATIO...

Page 212: ...3 CX5 mv books mvw04 html id041500800100 html 1 7 13 9 36 44 AM 1Bolt 2Rear ABS wheel speed sensor See Rear ABS Wheel speed Sensor Removal Note Rear ABS Wheel speed Sensor Removal Note 1 Pull aside th...

Page 213: ...of the ABS wheel speed sensor b Deformation of the ABS wheel speed sensor Clearance Inspection 1 Remove the ABS wheel speed sensor 2 Measure the distance between the ABS wheel speed sensor installatio...

Page 214: ...e ignition to off 2 Connect the M MDS to the DLC 2 3 Select the following PIDs using the M MDS WSPD_SEN_LR LR ABS wheel speed sensor WSPD_SEN_RR RR ABS wheel speed sensor 4 Start the engine and drive...

Page 215: ...heel speed sensor b Deformation of the ABS wheel speed sensor c Deformation or damage of the ABS sensor rotor Clearance Inspection 1 Remove the ABS wheel speed sensor 2 Measure the distance between th...

Page 216: ...1 Switch the ignition to off 2 Connect the M MDS to the DLC 2 3 Select the following PIDs using the M MDS WSPD_SEN_LR LR ABS wheel speed sensor WSPD_SEN_RR RR ABS wheel speed sensor 4 Start the engin...

Page 217: ...Previous Next 2013 CX 5 Brakes BRAKE FLUID PRESSURE SENSOR INSPECTION 1 Switch the ignition to off 2 Remove the clips 3 Set the splash shield out of the way 4 Disconnect the brake pipe from the LF br...

Page 218: ...Start the engine 13 Depress the brake pedal and confirm that the fluid pressure value of the SST Gauge and the value shown on the M MDS are equal If the fluid pressures are different replace the DSC...

Page 219: ...2013 CX 5 Brakes TCS OFF SWITCH REMOVAL INSTALLATION NOTE The TCS OFF switch is integrated with the cluster switch Refer to SWITCH PANEL REMOVAL INSTALLATION to remove the cluster switch 1 Remove the...

Page 220: ...sistance between the TCS OFF switch terminals B and C is as indicated in the table If not as indicated in the table replace the TCS OFF switch TCS OFF switch specification Terminal Test condition Resi...

Page 221: ...mm 3 7 in or more Front disc plate runout limit 0 04 mm 0 002 in Minimum front disc plate thickness 26 0 mm 1 02 in Minimum front disc plate thickness after machining using a brake lathe on vehicle 2...

Page 222: ...45 0 lbt 6 900 kPa 70 36 kgf cm2 1 001 psi or more Vacuum pump vacuum specification reference value Measurement condition Specification Engine speed Change in vacuum amount Period of time change in va...

Page 223: ...0800100 html 1 7 13 9 37 23 AM Previous 2013 CX 5 Brakes BRAKES SST 49 F043 002 Wrench 49 U043 004A Oil pressure gauge Part of 49 U043 0A0A 49 U043 005 Joint Part of 49 U043 0A0A 49 U043 006 Hose Part...

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Mazda 2013 CX-5, Workshop Manual

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