MacDon M155 2022 Operator'S Manual Download

Page: 478 / 526

215676

458

Revision A

6.8

Operator

’

s Station Troubleshooting

Refer to the table provided below if you encounter problems with the operator

’

s station while operating the windrower.

Problem

Solution

Reference

Symptom: Rough ride

Seat suspension not adjusted for
operator

’

s weight

Adjust seat suspension.

High air pressure in tires

Deflate to proper pressure.

Inflating Drive Wheel Tire, page
430

and

Inflating Caster Tire,

page 437

Cab suspension too stiff

Adjust suspension.

Contact Dealer

TROUBLESHOOTING

Summary of Contents for M155 2022

Page 1: ...M155 Self Propelled Windrower Operator s Manual 215676 Revision A Original Instruction The Harvesting Specialists ...

Page 2: ... and lead components Wash your hands after handling a battery Whole Body and Hand Arm Vibration Levels The weighted root mean square acceleration to which the whole body is subjected ranges from 0 57 to 1 06 m s2 as measured on a representative machine during typical operations and analyzed in accordance with ISO 5008 During the same operations the weighted root mean square hand arm vibration was ...

Page 3: ...tellen 6 ist die technischen Unterlagen zu erstellen Benedikt von Riedesel General Manager MacDon Europe GmbH Hagenauer Straße 59 65203 Wiesbaden bvonriedesel macdon com ES Nosotros 1 declaramos que el producto Tipo de máquina 2 Nombre y modelo 3 Números de serie 4 directriz 2006 42 EC 7 2 EN ISO 4254 1 2013 EN ISO 4254 7 2009 Lugar y fecha de la declaración 5 draw redactar la declaración 6 Nombre...

Page 4: ...O 4254 7 2009 Data și locul declarației 5 pentru întocmirea declarației 6 Numele și semnătura persoanei autorizate pentru întocmirea cărții tehnice Benedikt von Riedesel Manager General MacDon Europe GmbH Hagenauer Straße 59 65203 Wiesbaden Germania bvonriedesel macdon com SV Vi 1 Maskintyp 2 Namn och modell 3 Serienummer 4 2006 42 EG Harmonierade standarder används såsom anges i 7 2 EN ISO 4254 1...

Page 5: ...l for many years Use this manual in conjunction with your header operator s manual A manual storage case is provided in the cab Keep this manual handy for frequent reference Ensure that this manual is made available to any Owners or Operators of this machine Call your Dealer if you need assistance information or additional copies of this manual Unless otherwise noted use the standard torque values...

Page 6: ...e Display page 165 Added explanation of the table Added caption to the table Technical Publications Converting from Transport Mode to Field Operation page 182 Removed redundant lower the header down onto the transport wheels step in center link disconnect procedure the header was already lowered in Step 10 Removed final shut down the engine step Technical Publications Attaching Header in Transport...

Page 7: ...ng Drive Wheel topic Technical Publications 5 12 1 Traction Drive page 430 Removed redundant Lubricating Wheel Drive topic Technical Publications 5 12 2 Caster Wheels page 437 Removed redundant Servicing Caster Wheels topic Technical Publications Tightening Caster Wheel Hardware page 437 Clarified distinction between nuts and bolts on forked and formed casters respectively Added steps specific to ...

Page 8: ...r Location Windrower serial number plate A is located on the left side of the main frame near the walking beam Windrower serial number Year of manufacture 1005633 A Figure 4 Engine Serial Number Location The engine serial number plate A is located on top of the engine cylinder head cover Engine serial number Date of manufacture 215676 vi Revision A ...

Page 9: ...ing Safety Signs 13 Safety Sign Locations xxiii Chapter 2 Product Overview 27 2 1 Definitions 27 2 2 Specifications 29 2 3 Windrower Dimensions 32 2 4 Component Location 35 Chapter 3 Operator s Station 37 3 1 Operator s Console 37 3 2 Operator Presence System 39 3 2 1 Header Drive 39 3 2 2 Engine and Transmission 39 3 3 Operator s Seat Adjustments 40 3 3 1 Adjusting Fore Aft Position 40 3 3 2 Adju...

Page 10: ...verse Button 65 3 18 3 Ground Speed Lever Header Switches 66 Display Selector Switch 67 Header Position Switches 67 Reel and Disc Speed Switches 68 3 18 4 Console Header Switches 68 Deck Shift Float Preset Switch 68 3 19 Cab Display Module 70 3 19 1 Engine and Windrower Functions 70 3 19 2 Header Functions 71 3 19 3 Operating Screens 72 Ignition ON Engine Not Running 72 Engine Forward Engine Runni...

Page 11: ...02 Activating Hay Conditioner 104 Displaying Reel Speed 105 Setting Tire Size 106 Setting Engine Intermediate Speed Control 107 Clearing Sub Acres 108 3 19 9 Activating Cab Display Lockouts 108 Activating Header Tilt Control Lockout 109 Activating Header Float Control Lockout 110 Activating Reel Fore Aft Control Lockout 111 Activating Draper Speed Control Lockout 113 Activating Auger Speed Control...

Page 12: ...ns 154 4 2 2 Windrower Operating Symbols 155 4 2 3 Header Functions 156 4 3 Operating Windrower 157 4 3 1 Operational Safety 157 4 3 2 Break In Period 157 4 3 3 Preseason Checks Annual Service 158 Cycling Air Conditioning Compressor Coolant 159 4 3 4 Daily Checks and Maintenance 159 4 3 5 Engine Operation 160 Starting Engine 160 Engine Warm Up 162 Engine Intermediate Speed Control 162 Stopping Eng...

Page 13: ...t Self Alignment 221 Attaching D or D1 Series Draper Header Mechanical Center Link 227 4 5 3 Detaching D or D1 Series Draper Header 231 Detaching D or D1 Series Draper Header Hydraulic Center Link 231 Detaching D or D1 Series Draper Header Mechanical Center Link 235 4 5 4 Attaching A Series Auger Header 239 Attaching A Series Auger Header Hydraulic Center Link with Self Alignment 239 Attaching A S...

Page 14: ...eel Speed A30D Auger Headers 302 Reel Speed A40D Auger Headers 302 4 7 3 Knife Speed 307 4 8 Operating with R or R1 Series Rotary Disc Header 308 4 8 1 Disc Speed 308 Setting Disc Speed 308 Chapter 5 Maintenance and Servicing 311 5 1 Maintenance Schedule Record 311 5 2 Preparing for Servicing 315 5 3 Engine Compartment Hood 316 5 3 1 Opening Hood Lower Position 316 5 3 2 Closing Hood Lower Positio...

Page 15: ...g Air Conditioner Cover 338 Cleaning Air Conditioning Evaporator Core 339 Installing Air Conditioning Cover 340 5 8 5 Air Conditioning Compressor 340 Servicing Air Conditioning Compressor 341 5 9 Engine 342 5 9 1 General Engine Inspection 342 5 9 2 Turning Engine Manually 342 5 9 3 Engine Oil 344 Checking Engine Oil Level 344 Changing Engine Oil 345 Draining Engine Oil 346 Replacing Engine Oil Fil...

Page 16: ...3 Replacing Air Conditioner Compressor Belt 383 5 9 10 Engine Speed 384 Throttle Adjustment 384 5 10 Electrical System 385 5 10 1 Preventing Electrical System Damage 385 5 10 2 Battery 386 Maintaining Batteries 386 Battery Main Disconnect Switch 386 Charging Batteries 387 Boosting Battery 389 Adding Electrolyte to Batteries 389 Removing Batteries 390 Installing Batteries 392 Connecting Batteries 3...

Page 17: ... Removing Charge Oil Filter 422 Installing Charge Oil Filter 422 Return Oil Filter 422 Removing Return Oil Filter 423 Installing Return Oil Filter 423 5 11 5 Header and Reel Hydraulics 425 Hoses and Lines 425 Pressure Compensator Valve 426 Flow Control Blocks 426 Adjusting Header Drop Rate 427 Adjusting Reel Drop Rate 427 5 11 6 Traction Drive Hydraulics 428 Checking Transmission Oil Pressure 429 ...

Page 18: ...ted Steering Systems 459 7 1 3 High Intensity Discharge Auxiliary Lighting 459 7 1 4 Warning Beacons 459 7 1 5 Windshield Shades 459 7 2 Engine 460 7 2 1 Engine Block Heater 460 7 2 2 Engine Fan Air Baffle 460 7 3 Header Operation 461 7 3 1 Draper Header Case Drain Kit 461 7 3 2 Draper Header Reel Drive and Lift Plumbing 461 7 3 3 Header Drive Reverser 461 7 3 4 Hydraulic Center Link 461 7 3 5 Lig...

Page 19: ...g Boss Hydraulic Fittings Adjustable 470 O Ring Boss Hydraulic Fittings Non Adjustable 471 O Ring Face Seal Hydraulic Fittings 473 Tapered Pipe Thread Fittings 474 8 2 Recommended Fuel Fluids and Lubricants 476 8 2 1 Storing Lubricants and Fluids 476 8 2 2 Fuel Specifications 476 8 2 3 Lubricants Fluids and System Capacities 477 8 2 4 Filter Part Numbers 478 8 3 Conversion Chart 479 8 4 Engine Err...

Page 20: ......

Page 21: ...ty Alert Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine 1000915 Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided ...

Page 22: ...ided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicates a situatio...

Page 23: ...loves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 4 Safety Equipment Provide a first aid kit in case of emergencies Keep a properly ...

Page 24: ... functionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 7 Safety around Equipment Keep the machine service area clean and dry Wet and or oily floors are slippery Wet spot...

Page 25: ...servicing and or disconnecting the machine Ensure that all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance repairs or adjustments Install the transport lock o...

Page 26: ...aulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions 1001207 Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection when searching for high pressure hydraulic fluid leaks Use a piece of cardboard as a backstop instead of your hands to isolate and identify a leak If injured by a concentrated high pressure stream o...

Page 27: ...e is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to escape at high speed and with great force An air leak of this nature can thrust the tire in any direction endangering anyone in the area Do NOT stand over the tire when inflating it Use a clip on chuck and extension hose when...

Page 28: ... flush it with cool clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda and water then rinse the strained area with clean water 1000017 Figure 1 18 Safety around Batteries WARNING To avoid injury from a spark or short circuit disconnect the battery ground cable before serv...

Page 29: ... associated with welding can cause damage to electronic components Before welding on any part of the windrower or an attached header disconnect all electronic module harness connections as well as battery cables For instructions refer to your Dealer for proper procedures SAFETY ...

Page 30: ...rocedure in the Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket water heater if equipped and or lubricant oil heater if equipped are working correctly check the water temperature gauge and or oil temperature gauge during heater operation Engine exhaust contains...

Page 31: ...ailure to follow this instruction could result in personal injury or death This engine has a comprehensive programmable engine monitoring system The ECM has the ability to monitor engine operating conditions If certain conditions exceed their allowable range the ECM will initiate immediate action The engine monitoring system can initiate the following actions Warning Derate Shut down Abnormalities...

Page 32: ...t on which a safety sign was installed is replaced ensure that the repair part displays the current safety sign Replacement safety signs are available from your MacDon Dealer Parts Department 1 10 1 Installing Safety Decals Replace any safety decals that are worn or damaged 1 Decide exactly where you are going to place the decal 2 Clean and dry the installation area 3 Remove the smaller portion of...

Page 33: ... MD 166234 Run over hazard DANGER The training seat is provided so that an experienced Operator can instruct a new Operator on how to use the machine The training seat is NOT intended as a passenger seat or for use by children The Operator and the Passenger must wear their safety belts when operating or riding in the machine Keep all other riders off of the machine 1000685 Figure 1 22 MD 166425 MD...

Page 34: ...the machine s balance ensure that the recommended rear ballast kits are installed When operating the machine on sloped terrain additional rear ballast kits may be required 1000688 Figure 1 24 MD 166450 MD 166450 Hot surface hazard CAUTION To prevent injury Keep a safe distance from hot surfaces Allow hot surfaces to cool before touching them 1000696 Figure 1 25 MD 166451 MD 166451 Rotating fan haz...

Page 35: ...ll movement to stop before leaving the operator s position Stop the engine and remove the key from the ignition before servicing adjusting lubricating cleaning or unplugging the machine Engage the safety locks to prevent lowering of the header or reel before servicing the header when it is in the raised position Use a slow moving vehicle emblem and activate the machine s warning lights when operat...

Page 36: ...D 166456 Battery acid hazard WARNING Lead acid batteries contain corrosive and poisonous acid which can damage clothing and cause injury or death To prevent injury Wear protective clothing and personal protective devices when handling battery acid SAFETY ...

Page 37: ...ing lubricating cleaning or unplugging the machine Engage the safety locks to prevent the lowering of the header or the reel before servicing the header when it is in the raised position Use a slow moving vehicle emblem and flashing warning lights when operating on roadways unless prohibited by law Run over hazard DANGER The machine will move if the steering wheel is turned while the engine is run...

Page 38: ...er and other vehicles when driving the windrower on public roadways Obey all highway traffic regulations in your area Use pilot vehicles in the front and the rear of the windrower if required by law Use a slow moving vehicle emblem and activate the machine s warning lights unless these actions are prohibited by law If the width of the attached header impedes other vehicle traffic remove the header...

Page 39: ... you can maintain steering control If you must drive the windrower without a header or without a MacDon weight system Operate the windrower in the low speed range Avoid slopes Do NOT tow a header If control of the machine is lost immediately pull the ground speed lever to the neutral position 1000706 Figure 1 33 MD 166466 MD 166466 High pressure oil hazard WARNING High pressure hydraulic fluid can...

Page 40: ...ove the ground speed lever to the slow end of the range Shift the high low speed control to the low range When the windrower is operating without a header attached weight must be added over the drive wheels so that you can maintain steering control If you must drive the windrower without a header or without a MacDon weight system Operate the windrower in the low speed range Avoid slopes Do NOT tow...

Page 41: ...y such as gangrene which can be fatal To prevent this Do NOT go near hydraulic fluid leaks Do NOT use a finger or skin to check for hydraulic fluid leaks Lower the load or relieve the pressure in the hydraulic system before loosening any hydraulic fittings If you are injured seek emergency medical help IMMEDIATE surgery is required to remove hydraulic fluid which has penetrated the skin 1004138 Fi...

Page 42: ... 306181 MD 306179 306180 306181 Header crushing hazard DANGER To prevent injury or death from the fall of a raised header Fully raise the header stop the engine remove the key from the ignition and engage the safety props before going under the header SAFETY ...

Page 43: ...over MD 166450 E Close to Radiator Cap MD 166461 F Fan Shroud Top MD 166450 G Fan Shroud Middle MD 166451 H Fan Shroud Bottom MD 166452 J Frame Opening MD 166233 K Platform Left of Step MD 166425 L Platform Right of Step MD 166441 M Frame at Multifunction Manifold MD 166466 N Lift Linkage MD 306179 306181 P Inner Post MD 166457 Q Inner Post MD 166234 R Inner Post MD 166463 S Neutral Interlock MD 1...

Page 44: ...215676 xxiv Revision A 1030065 A B C D E F G H J K L M N P Q R T S U Figure 41 Safety Signs Left Cab Forward Side ...

Page 45: ...ht Cab Forward Side A Hazard Sign on Seat MD 115148 B Lift Linkage MD 306180 306181 C Frame MD 166455 D Frame MD 166456 E Cab Frame MD 184372 F Platform MD 166425 G Shroud MD 166451 H Shroud MD 166452 J Hydraulic Reservoir MD 174436 K Wiper Cover MD 166465 L Rim MD 166454 M Window MD 167504 ...

Page 46: ...215676 xxvi Revision A 1030066 A B C D E F G H J K L M Figure 43 Safety Signs Right Cab Forward Side ...

Page 47: ...Double knife DKD Double knife drive DWA Double Windrow Attachment ECM Engine control module Engine forward Windrower operation with Operator and engine facing in direction of travel FFFT Flats from finger tight Finger tight Finger tight is a reference position in which the given sealing surfaces or components are making contact with each other and the fitting has been tightened by hand to a point ...

Page 48: ...ting part SDD Single draper drive Self Propelled SP Windrower Self propelled machine consisting of a power unit and a header It is designed to cut and lay crops into windrows for later harvest SK Single knife SKD Single knife drive Soft joint A flexible joint made by use of a fastener in which the joining materials compress or relax over a period of time spm Strokes per minute Tension An axial loa...

Page 49: ...er Wet type Working lights 11 Traction Drive Type Hydrostatic 3 speed electric shift Speed Field cab forward Low range 0 18 km h 11 mph Mid range 0 26 km h 16 mph Reverse cab forward 9 6 km h 6 mph Transport engine forward High range 0 37 km h 23 mph Transmission Type 2 Piston pumps 1 per drive wheel Displacement 44 cc 2 65 cu in Flow 167 L min 40 US gpm Pressure 37 921 kPa 5500 psi Final drive Ty...

Page 50: ...outside field Radio Two speakers and antenna factory installed Radio is dealer installed System Monitoring Speeds Ground mph or km h engine rpm knife spm disc rpm reel rpm or mph km h conveyor ref no Header Height angle float header drive load gauge Tire Options Refer to Table 2 2 page 32 for options Frame And Structure Dimensions Refer to 2 3 Windrower Dimensions page 32 Frame to ground crop clea...

Page 51: ...E Engine end pump drives right wheel outboard pump drives left wheel Table 2 1 Hydraulic Pumps Pump Type Specifications Controller Type Function Pump A load sense pressure compensated piston pump Variable displacement 0 45 cc 2 75 cu in Flow 0 102 L min 27 gpm at 27 56 MPa 4000 psi Electric over hydraulic Maximum flow rate determined by header ID Knife drive or part of disc drive option M1 circuit...

Page 52: ...read A mm in Hubs B mm in Tires C mm in 18 4 x 26 bar and turf narrow track4 Inner outer shipping 3144 123 3 4 3571 140 9 16 3644 143 7 16 18 4 x 26 bar and turf narrow track4 Outer outer 3324 130 7 8 3751 147 11 16 3824 150 5 8 18 4 x 26 bar and turf narrow track4 Inner inner 2964 116 11 16 3391 133 1 2 3464 136 3 8 18 4 x 26 bar and turf wide track4 Inner outer shipping 3319 130 11 16 3571 140 9...

Page 53: ...16 3571 140 9 16 3758 147 15 16 600 65R28 radial tire Outer outer 3319 130 11 16 3751 147 11 16 3938 155 1 16 600 65R28 radial tire Inner inner 2959 116 1 2 3391 133 1 2 3578 140 7 8 23 1 26 and 580 70R26 turf tires Inner outer shipping 3203 126 1 8 3571 140 9 16 3793 149 5 16 23 1 26 and 580 70R26 turf tires Outer outer 3383 133 3 16 3751 147 11 16 3973 156 7 16 23 1 26 and 580 70R26 turf tires I...

Page 54: ... Minimum 2448 96 7 16 3032 118 15 16 7 5 16SL Maximum 3448 135 11 16 4032 158 3 4 10 16 formed caster Minimum 2448 96 7 16 3032 118 15 16 10 16 formed caster Maximum 3448 135 11 16 4032 158 3 4 10 16 forked caster Minimum 2448 96 7 16 3014 118 11 16 10 16 forked caster Maximum 3448 135 11 16 4014 158 16 5 x 16 1 Minimum 2448 96 7 16 3014 118 11 16 16 5 x 16 1 Maximum 3448 135 11 16 4014 158 PRODUC...

Page 55: ...rly maintaining the machine 1022542 A B C D E F G H F K L M N J J Figure 2 2 Front Cab Forward View A Header Lift Leg B Header Float Springs C Operator s Station D Windshield Wiper E Turn Signal Hazard Lights F Taillight Engine Forward G Field Road Lights H Handholds J Beacon K Mirror L Door M Maintenance Platform N Center Link PRODUCT OVERVIEW ...

Page 56: ...rward View A Caster Wheel B Walking Beam C Taillights Cab Forward Option D Engine Compartment Hood E Windshield Wiper F Field Lights G Horn H Turn Signal Hazard Lights J Mirror K Door L Drive Wheel M Maintenance Platform N Engine Air Precleaner Export P Headlights PRODUCT OVERVIEW ...

Page 57: ...nsole contains the controls necessary to operate the windrower and its amenities The console position can be adjusted to suit each Operator 1000570 A B C D C E Figure 3 1 Operator s Console A Ignition B Cab Display Module CDM C Header Controls D Ground Speed Lever GSL E Throttle Note the position of each instrument on the operator s console 1000572 A Figure 3 2 Console Fore Aft Adjustment 1 To adj...

Page 58: ...71 A Figure 3 3 Console Fore Aft Adjustment 2 To adjust only the operator console s fore aft setting without adjusting its height a Loosen nuts A under the console b Move the console as needed c Tighten nuts A OPERATOR S STATION ...

Page 59: ... and transmission systems will only operate if allowed to do so by the operator presence system If the HEADER DRIVE switch is engaged the engine will not start If the windrower is traveling at 8 km h 5 mph or slower and the Operator leaves the seat the cab display module CDM will display the message NO OPERATOR on the upper line and ENGINE SHUT DOWN 5 4 3 2 1 0 on the lower line and a steady tone ...

Page 60: ...he front of the windrower 1000573 A Figure 3 4 Fore Aft Position 1 Pull lever A up to release the fore aft position lock 2 Move the seat forward or rearward as desired 3 Release lever A 3 3 2 Adjusting Seat Suspension and Height The height of the operator s seat can be adjusted electrically by using the switch on the armrest 1000574 A B Figure 3 5 Seat Suspension and Height To increase the seat s ...

Page 61: ...at s vertical dampening turn knob A counterclockwise To decrease the seat s vertical dampening turn knob A clockwise 3 3 4 Adjusting Armrest The armrest can be put into the raised or the lowered position to facilitate access to the seat 1000575 A Figure 3 7 Armrest Raise armrest A so that the seat can be more easily accessed Lower armrest A after sitting down and buckling the operator s safety bel...

Page 62: ... 8 Fore Aft Isolator Lock To lock the fore aft isolator push lever A down To unlock the fore aft isolator push lever A up 3 3 6 Adjusting Seat Tilt The angle of the seat back relative to the operator s seat can be adjusted using the seat tilt lever 1000577 A Figure 3 9 Seat Tilt 1 Pull lever A to release the seat tilt lock 2 Position the seat back as desired 3 Release lever A OPERATOR S STATION ...

Page 63: ... the armrest angle rotate knob A counterclockwise 3 3 8 Adjusting Lumbar Support Lumbar support fills in the gap between the curve of the spine of the lower back and the seat back so that the Operator can maintain proper posture It can be adjusted by using the knob on the back of the seat back 1007710 A Figure 3 11 Lumbar Support To increase the seat s lumbar support rotate knob A upward To decrea...

Page 64: ...er use the training seat when operating the windrower in engine forward mode The training seat is NOT intended as a passenger seat or for use by children Use the seat belt whenever you are operating the machine or when you are riding as a Trainer Keep all other riders off of the machine 1000581 A B Figure 3 12 Training Seat in Storage Position To store the training seat lift seat B and secure it w...

Page 65: ...elt loosely or leave any slack in the belt system Never wear the belt in a twisted condition or pinched between the seat structural members To fasten a seat belt 1033521 A B Figure 3 14 Seat Belt 1 Pull metal eye A and pull the safety belt completely across your body 2 Push metal eye A into buckle B until the eye is locked in place 3 Adjust the position of the belt as low on your body as possible ...

Page 66: ...d to suit each Operator and to make it easier to get in and out of the seat 1000582 A Figure 3 16 Steering Column 1 Hold onto the steering wheel lift handle A and move the steering wheel up or down to the desired position 2 Release handle A to lock the position of the steering wheel OPERATOR S STATION ...

Page 67: ...ward mode and the auto road lighting feature automatically determines which lighting systems are activated IMPORTANT Red and amber reflector tape is positioned so as to be visible in both the engine forward and cab forward modes 1022563 A B C Figure 3 18 Headliner Console Russia A FIELD OFF ROAD B LOW HIGH C BEACON CLEARANCE OFF CLEARANCE 3 7 1 Auto Road Lighting This feature automatically activat...

Page 68: ...DM switched CDM switched Tail G OFF ON ON ON Header H not shown OFF OFF OFF OFF Field J ON with high or low beam OFF OFF OFF Beacons K ON or OFF ON or OFF ON ON 1022476 K K F F D J G 1022477 A A A B B C C F F E E 1030122 1 2 Figure 3 19 Cab Forward Lighting 1 Front 2 Rear A Field Qty 3 B Field Road Qty 2 C Field Road Qty 2 D Field Qty 2 E Tail Qty 2 F Hazard Turn Signals Qty 2 G Tail Qty 2 H Heade...

Page 69: ... only OFF OFF OFF OFF Tail on header not shown ON ON ON ON Road E ON in high or low beam ON in high or low beam ON in high or low beam ON in high or low beam Beacon F ON or OFF ON or OFF ON ON 1022478 B B C C F F 1022474 F F C C A E D D 1030123 1 2 Figure 3 20 Engine Foward Lighting 1 Front 2 Rear A Field Qty 2 B Tail Qty 2 C Hazard Turn Signals Qty 2 D Tail Qty 2 E Road Qty 2 F Beacons Qty 2 OPER...

Page 70: ...Figure 3 21 HID Auxiliary Lights Optional If installed the HID auxiliary lights are located on mirror supports A They can be activated only when the windrower is in cab forward mode 1010283 1033525 A Figure 3 22 Field Light Switch except Russia 1033528 A Figure 3 23 Field Light Switch Russia The HID auxiliary lighting is activated by moving light switch A to the FIELD position OPERATOR S STATION ...

Page 71: ...the front and one in the rear They can be controlled independently 1022567 A B Figure 3 24 Wiper Controls A Rear Wiper B Front Wiper The windshield wiper controls are located in the cab headliner The illustration shows the controls when the windrower is in cab forward mode OPERATOR S STATION ...

Page 72: ...e forward mode 1000595 A B Figure 3 25 Mirrors Two outside mounted adjustable mirrors A provide a rear view when the windrower is in cab forward mode A single interior mounted mirror B provides a rear view when the windrower is in engine forward mode Mirror light assembly A is designed to fold back if it is struck A detent type lock keeps it in place OPERATOR S STATION ...

Page 73: ...alve near the engine allows the cab heater to be isolated from the engine s cooling system 1000596 A Figure 3 26 Heater Shut Off Valve Shut off valve A must be OPEN to provide heat to the cab but can be CLOSED in warm weather so that the cab cooling system can operate at maximum efficiency 3 10 2 Air Distribution Air distribution in the cab is controlled through adjustable air vents 1000598 A B C ...

Page 74: ...t is low medium or high Outside air switch C controls the air source for the blower FRESH AIR Starts the booster fan so that filtered outside air is drawn into the cab RECIRCULATE Stops the booster fan so that no fresh air is drawn into the cab Temperature control dial D controls the temperature of the blown air Turning the dial clockwise increases the temperature of the blown air Turning the dial...

Page 75: ...terior Lights Low intensity LED light A is located directly overhead It functions only when the windrower s key is in the RUN position An ON OFF switch is located on the light Interior light B is located on the headliner switch panel The light can turned on or off by pressing on the housing This light can be activated at any time OPERATOR S STATION ...

Page 76: ...s no longer usable 1011934 A Figure 3 30 Emergency Exit Sign The emergency exit window indicated by emergency exit decal A is located beside the operator s station To open the emergency exit window 1011937 A B C Figure 3 31 Emergency Exit Window 1 Release window latch A 2 Remove latch pin B 3 Push window C open OPERATOR S STATION ...

Page 77: ...y 1000602 A Figure 3 33 Windshield Shades Windshield shades optional Retractable window shades A can be installed for the front and rear windows Refer to 7 1 5 Windshield Shades page 459 for ordering information 1000605 A B B C D E Figure 3 34 Auxiliary Power Outlets Auxiliary outlets Two auxiliary power outlets are located on either side of the wiper motor cover storage tray behind the Operator w...

Page 78: ...ure 3 35 Operator s Manual Storage Manual storage Manual storage case A is located under the training seat 1000608 A Figure 3 36 Coat Hook Coat hook Coat hook A is located above the training seat left of the Operator OPERATOR S STATION ...

Page 79: ...the headliner For radio installation procedures refer to the windrower unloading and assembly instructions Operating instructions are supplied with the radio 3 14 2 Mounting Antenna An optional base for a magnetic roof mounted antenna is available from your Dealer IMPORTANT The antenna base can only be installed on the left cab forward and right rear cab roof bolts Order antenna mount MD 160288 B ...

Page 80: ...ated on the exterior right cab forward rear corner post of the cab under the roof between the horn and the light 1000611 Figure 3 40 Template for Antenna Mount To make your own mount refer to the dimensions template provided Use 11 gauge or 3 0 mm thick steel sheeting OPERATOR S STATION ...

Page 81: ...568 A Figure 3 41 Horn Button Location The horn is activated by pushing button A on the headliner console Sound the horn three times prior to starting the engine 1000612 A Figure 3 42 Horn Location Horn A is located outside the cab on the rear right cab forward corner of the cab under the roof OPERATOR S STATION ...

Page 82: ...in in this position after the engine has been started START Turn the ignition key fully clockwise to crank the engine Once the engine has started the key will sit in the RUN position NOTE Remove the key when the windrower is not in use the key also locks the windrower s cab doors Engine coolant temperature gauge B Normal running temperature 82 104 C 180 220 F NOTE For information about temperature...

Page 83: ...ing lights C this switch allows the Operator to activate all of the hazard warning lights on the windrower and the header It can be pushed to activate the hazard lights and pushed again to deactivate them GROUND SPEED RANGE SWITCH D this switch allows the Operator to change the transmission s speed range The ranges which can be set are High range 0 37 km h 23 mph ENGINE FORWARD MODE ONLY Mid range...

Page 84: ...1014371 A Figure 3 46 Autosteer Harness SW1 GSL SW1 A is located in the cab beneath the floor mat at the engine end seat position switch 1000881 A Figure 3 47 Autosteer Harness SW2 GSL SW2 A is located beneath the cab between the fuel tank and the evaporator box OPERATOR S STATION ...

Page 85: ... Always move the throttle lever back to the IDLE position before engaging the header drive Do NOT engage the header when the engine is operating at any speed above idle 3 18 2 Header Drive Reverse Button The header drive reverse button allows the Operator to run the header in reverse Typically this is done to clear obstructions which prevent the header from operating properly 1005292 A B Figure 3 ...

Page 86: ... on the ground speed lever GSL 1000620 A B Figure 3 50 GSL The switches on GSL A control the most common header functions NOTE Decal B identifies the functions of the switches on the GSL Decal B can be found on the cab post above the operator s console 1007606 A B C D E Figure 3 51 GSL Function Groups A Reel Speed B Reel Position C Autosteer Engagement D Display Selector E Header Position OPERATOR...

Page 87: ...h A to scroll through the settings Header Position Switches Use the header position switches on the ground speed lever GSL to adjust the height of the header 1009604 A B C D Figure 3 53 Ground Speed Lever To lower the header press switch A To raise the header press switch C To tilt the header down press switch B To tilt the header up press switch D Release the switch when the header is sitting at ...

Page 88: ... 320 rpm Draper headers The speed of the reel is limited in INDEX HEADER SPEED mode Rotary disc headers The speed of the conditioner is automatically adjusted when the disc speed is changed 3 18 4 Console Header Switches The operator s console allows the Operator to control the deck shift and float functions of the header It is also used to control the Double Windrow Attachment DWA and the swath c...

Page 89: ...at Preset 3 Draper header with fixed decks auger header rotary disc header When a fixed deck draper header auger header or rotary disc header is attached to the windrower this switch is used to select one of the preprogrammed header float settings Refer to Float Options page 196 to learn how to configure these presets OPERATOR S STATION ...

Page 90: ...ctions 1000644 A B C D E F G H ENGINE RPM A GROUND SPEED B km h or mph DISPLAY C Reports windrower performance data HAZARD LIGHTS SWITCH D Activates the hazard warning lights can also be used to cancel an active turn signal SELECT SWITCH E Allows the Operator to select a display item on the lower line Push the switch to SELECT a highlighted option TURN SIGNAL SWITCHES F Activates the turn signals ...

Page 91: ...er left side changes the header s left float setting If the deck shift option is installed on the attached header individual float settings can be configured for each deck shift delivery position Push to increase the float push to decrease it NOTE Refer to Setting Float Options with Deck Shift page 299 for more information on configuring the deck shift float presets AUGER DRAPER SPEED ADJUST E cha...

Page 92: ...egories in this section are organized according to the state of the windrower for example whether or not the engine is running and the state of the header for example whether or not the header is engaged 1000647 A B C D E Figure 3 59 CDM Operating Screen A Display Selector for Upper Line B Display C CDM Upper Line D CDM Lower Line E Display Selector for Lower Line Ignition ON Engine Not Running Th...

Page 93: ... at a time press SELECT to cancel scroll mode Cab Forward Engine Running Header Disengaged These are the messages which can appear in the cab display module CDM when the windrower is in cab forward mod the engine is running and the header is disengaged Display Lower or Upper Line Description ENGINE HRS Displays the total engine operating time UNIT HRS Displays the windrower s total operating time ...

Page 94: ...PEED and SENSOR appear alternately at one second intervals HEADER HEIGHT HEADER SENSOR Displays the distance setting 00 0 10 0 between the cutterbar and the ground This message appears if the header height sensor is disabled The messages HEIGHT and SENSOR appear alternately at one second intervals HEADER ANGLE HEADER SENSOR Displays the angle setting 00 0 10 0 of the header relative to the ground ...

Page 95: ...ld down the PROGRAM switch for five to seven seconds until the display resets TOTAL ACRES TOTAL HECT if metric Displays the total area cut by the machine REEL IND REEL SENSOR Displays the reel s indexed speed in rpm and the windrower s ground speed in mph or km h This message appears if the reel sensor is disabled The messages IND and SENSOR appear alternately at one second intervals AUGER SPEED A...

Page 96: ...eader Engaged Auger Header Scroll through display with cab display module CDM switch or ground speed lever GSL switch Display Lower or Upper Line Description ENGINE HRS Total engine operating time UNIT HRS Total windrower operating time HEADER HRS Total header operating time ACRES HOUR HECTARES HOUR if metric Actual cutting rate in acres hectares hour SUB ACRES SUB HECTARES if Metric Area cut sinc...

Page 97: ...RES TOTAL HECT if metric Displays the total area cut by the machine REEL MPH REEL KPH if metric REEL SENSOR flashing Displays the reel s peripheral speed in miles per hour or kilometers per hour This message appears if the reel sensor is disabled The messages MPH KPH and SENSOR appear alternately at one second intervals DRAPER SPEED Displays the speed of the draper 0 0 11 0 KNIFE SPEED KNIFE SENSO...

Page 98: ...Display Lower or Upper Line Description ENGINE HRS Displays the total engine operating time UNIT HRS Displays the windrower s total operating time HEADER HRS Displays the header s total operating time ACRES HOUR HECTARES HOUR if metric Displays the actual cutting rate in acres or hectares per hour SUB ACRES SUB HECTARES if metric Displays the total area cut since the last reset was performed To re...

Page 99: ...L IND DRAP INDX Displays the sub menu after two to three seconds Press SELECT to exit the sub menu Use the CDM switch to scroll through the sub menu options REEL MIN RPM lower line This message appears if the reel speed drops below its programmed threshold value MINIMUM lower line Displays the reel speed when the windrower is stationary Cab Forward Engine Running Header Engaged Rotary Disc Header ...

Page 100: ...lternately at one second intervals VOLTS Displays the engine electrical system s operating voltage SWATH COMPR HT SWATH CO SENSOR Displays the swath compressor s height setting 00 0 10 0 fully raised is 0 This message appears if the swath compressor height sensor is disabled SCROLL SUB MENU lower line only DISC RPM HEADER HEIGHT LOAD Displays the sub menu after two to three seconds Press SELECT to...

Page 101: ...ting states Engine Warning Lights The engine warning lights on the cab display module CDM allow the Operator to determine the operating state of the engine at a glance 1000652 A B C D E Figure 3 60 CDM Engine Warning Lights A Engine Preheat B Water in Fuel C Caution D Stop E Display ENGINE PRE HEAT Yellow light Indicates that the engine s glow plugs are warming the cylinders The Operator should wa...

Page 102: ...arm Tone Description BRAKE OFF X Short beep accompanies each flash Engine is running GSL is in the N DETENT position Indicates a brake pressure switch or brake switch relay fault BRAKE ON X Short beep accompanies each flash Ground speed lever GSL out of the N DETENT position but the interlock switch remains closed when the brake is applied BRAKE SW FAILURE X Short beep accompanies each flash Ignit...

Page 103: ... X Tone sounds with each flash for 5 seconds and then stops for 1 minute flashing continues if oil still cold after 1 minute tone sounds again Hydraulic oil temperature is less than 10 C 50 F C or F HYD OIL HOT X Tone accompanies each flash for five seconds at 104 C 220 F then tone stops for 1 minute while flashing continues If oil still hot after one minute the tone will sound again At temperatur...

Page 104: ...st be configured in the cab display module CDM Use the following guidelines when configuring the CDM The header MUST be attached to the windrower for the CDM to recognize the type of header The transmission MUST be in neutral that is the GSL must be in the N DETENT position in order for the Operator to be able to configure the system while the engine is running The ignition switch MUST be in the R...

Page 105: ...splays potential menu items and the current selection NOTE The current selection will flash Upper line Menu item Lower line Current selection Select Switch Pressing this switch along with the PROGRAM switch puts the CDM into programming mode Press SELECT to accept the highlighted menu item and to advance the selection to the next item Menu Item Scroll Forward Displays the value of the currently se...

Page 106: ...ssing the CDM s CAB DISPLAY SETUP menu NOTE The following procedures are current for CDM software version C512 and windrower control module WCM M236 The WCM is supplied with the latest released version of the operating software already installed Any subsequent updates will be made available on the MacDon Dealer Portal https portal macdon com NOTE The menus in the CDM in your windrower may differ f...

Page 107: ...preferred language NOTE The available languages are English Russian and Spanish 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next CAB DISPLAY SETUP action Changing Windrower Display Units The cab display module CDM can be configured so that units of measurement are displayed in metric or in standard imperial format 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figu...

Page 108: ...w B or right arrow C to select either METRIC or IMPERIAL 7 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next CAB DISPLAY SETUP option Adjusting Cab Display Buzzer Volume The volume level of the alert tones generated by the cab display module CDM can be changed by accessing the BUZZER VOLUME sub menu in the CAB DISPLAY SETUP menu 1009099 CXXX MXXX WINDROWER SETUP NO ...

Page 109: ...the preferred level 7 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next CAB DISPLAY SETUP option Adjusting Cab Display Backlighting The cab display module CDM is equipped with a backlight which makes it easier to read the display in low light situations The degree of backlighting can be changed by accessing the BACKLIGHTING sub menu in the CAB DISPLAY SETUP menu 100...

Page 110: ...degree of backlighting 7 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next CAB DISPLAY SETUP option Adjusting Cab Display Contrast Contrast is the degree of difference between the lightest and darkest colours a display can produce The contrast of the cab display module s CDM display screen can be adjusted by accessing the DISPLAY CONTRAST sub menu in the CAB DISPLAY...

Page 111: ...ast setting 7 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next CAB DISPLAY SETUP option 3 19 8 Configuring Windrower The Operator can configure several windrower header and other attachment performance options using the cab display module CDM Setting Header Knife Speed The speed of the knife on non rotary headers can be set by accessing the cab display module s CDM...

Page 112: ...ct knife speed Press SELECT D 5 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP action Setting Knife Overload Speed The knife overload speed setting determines the reported header knife speed at which a knife overload speed warning will appear on the cab display module CDM By default this is 75 of the configured header knife speed but this setting ...

Page 113: ...Press left arrow B or right arrow C to set the knife overload speed Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Setting Rotary Disc Overload Speed The rotary disc overload speed setting determines the reported rotary disc speed at which a disc overload speed warning will appear on the cab display module CDM By default th...

Page 114: ...0 rpm The range of possible disc overload speeds is 500 to 100 rpm 5 Press left B or right C arrows to set the disc overload speed Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Setting Hydraulic Overload Pressure The hydraulic overload pressure setting determines the reported hydraulic pressure at which an overload pressur...

Page 115: ...sible pressure settings is 17 237 34 474 kPa 2500 5000 psi 5 Press left arrow B or right arrow C to configure the hydraulic overload pressure setting Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Setting Header Index Mode Enabling header index mode in the cab display module CDM links the speed of the reel and the draper on...

Page 116: ...row B or right arrow C to set HEADER INDEX mode Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Setting Return to Cut Mode Enabling the return to cut feature in the cab display module CDM allows the Operator to make use of height and optionally tilt position presets The return to cut feature can be configured by accessing th...

Page 117: ...rrow B or right arrow C to select RETURN TO CUT MODE Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Setting Auto Raise Height Enabling the auto raise height feature in the cab display module CDM allows the Operator to raise the header to a preset height by quickly pressing the HEADER UP switch on the ground speed lever GSL ...

Page 118: ...ar on the lower line NOTE The auto raise height setting ranges from 4 0 minimum to 9 5 maximum and can be adjusted in increments of 0 5 A setting of 10 disables the auto raise function 5 Press left arrow B or right arrow C to change the auto raise height 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Configuring Double Windrow Attachment ...

Page 119: ...ow B to select YES Press SELECT C SET KNIFE SPEED appears on the upper line 1009360 CXXX MXXX DWA INSTALLED NO YES B A Figure 3 93 DWA Controls 4 Press SELECT B until DWA INSTALLED appears on the upper line NO YES appears on the lower line 5 Press right arrow A to select YES Press SELECT B 1022619 CXXX MXXX SWAP DWA CONTROLS NO YES Figure 3 94 DWA Controls 6 SWAP DWA CONTROLS appears on the upper ...

Page 120: ...P menu NOTE This procedure requires installation of the optional Hydraulic Center Link kit MD B4650 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 96 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP appears on the upper line NO YES appears on the lower line 3 Pr...

Page 121: ...S Press SELECT C NOTE When the disc drive kit MD B4657 is installed on the windrower this setting must be YES even if a rotary header is not attached to the windrower 6 Press PROGRAM A to exit programming mode or press SELECT C to proceed to the next WINDROWER SETUP option Setting Header Cut Width When a header is attached to the windrower the windrower s computer automatically detects the type of...

Page 122: ...ine 5 Press left arrow B or right arrow C to change the header cut width Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next WINDROWER SETUP action Activating Swath Compressor An optional swath compressor MD C2061 is available through your MacDon Dealer Before the swath compressor can be used it must be activated in the cab display module CDM NOTE CDM5 ve...

Page 123: ...line NO YES appears on the lower line 7 Press right arrow A to select YES Press SELECT B TO CALIBRATE SELECT appears on the upper line HEADER HEIGHT appears on the lower line 8 Press right arrow A to scroll through choices until SWATH COMPR HT appears Press SELECT B SWATH SENSOR CAL appears on the upper line SWATH UP TO START appears on the lower line 1031050 B A Figure 3 104 Swath Compressor Swit...

Page 124: ...an be used The HAY CONDITIONER sub menu can be accessed from the CDM s WINDROWER SETUP menu NOTE This procedure applies to windrowers with an attached draper header only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 215 To ...

Page 125: ...is procedure applies to windrowers with an attached draper or auger header only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 215 To display the header s reel speed 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 10...

Page 126: ...u in the WINDROWER SETUP menu 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 110 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP will appear on the upper line NO YES will appear on the lower line 3 Press right arrow B to select YES Press SELECT C S...

Page 127: ...ons 1 Start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP will appear on the upper line NO YES will appear on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED will appear on the upper line CXXX MXXX SET ENGINE ISC RPM NO YES 1030043 B A Figure 3 113 Engine ISC RPM 4 Press SELECT B until SET ENGINE ...

Page 128: ... sub acre counter can be reset to zero as needed by accessing the SUB ACRES menu in the windrower s cab display module CDM 1017362 A B Figure 3 115 Cab Display Module CDM 1 With the key in the ON position and the operator s station in cab forward mode press SELECT until SUB ACRES appears on the bottom line 2 Press and hold PROGRAM button A until the counter is reset to zero 3 19 9 Activating Cab D...

Page 129: ...raulic Center Link MD B4650 To activate the header tilt control lockout 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 116 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP will appear on the upper line NO YES will appear on the lower line 3 Press right arrow B to sele...

Page 130: ...splay module CDM prevents unauthorized Operators from changing the float setting of the attached header NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 215 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 119 CDM ...

Page 131: ...press right arrow C to lock the HEADER FLOAT control switch 8 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Activating Reel Fore Aft Control Lockout Activating the header reel fore aft control lockout in the windrower s cab display module CDM prevents unauthorized Operators from changing the reel fore aft setting of the attached header NOT...

Page 132: ...9221 CXXX MXXX NO YES SET CONTROL LOCKS B A Figure 3 123 Control Locks 4 Press SELECT B until SET CONTROL LOCKS appears on the upper line NO YES will appear on the lower line 5 Press right arrow A to select YES Press SELECT B 1009230 CXXX MXXX REEL FORE AFT ENABLED LOCKED D C B A Figure 3 124 M155 Reel Fore Aft Control Lock 6 Press SELECT D until REEL FORE AFT appears on the upper line ENABLED LOC...

Page 133: ...g and Detaching Headers page 215 To activate the draper speed control lockout 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 125 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP will appear on the upper line NO YES will appear on the lower line 3 Press right arrow B t...

Page 134: ...nging the auger speed of the attached header NOTE This procedure applies to windrowers with attached A40D Auger Headers only An auger header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 215 To activate the auger speed control lockout...

Page 135: ...nable the AUGER SPEED control switch Press right arrow C to lock the AUGER SPEED control switch 8 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next WINDROWER SETUP option Activating Knife Speed Control Lockout Activating the header knife speed control lockout in the windrower s cab display module CDM prevents unauthorized Operators from changing the knife speed of t...

Page 136: ... YES SET CONTROL LOCKS B A Figure 3 132 Control Locks 4 Press SELECT B until SET CONTROL LOCKS appears on the upper line NO YES will appear on the lower line 5 Press right arrow A to select YES Press SELECT B 1009233 CXXX MXXX KNIFE SPEED ENABLED LOCKED D C B A Figure 3 133 Knife Speed Control Lock 6 Press SELECT D until KNIFE SPEED appears on the upper line ENABLED LOCKED will appear on the lower...

Page 137: ...taching Headers page 215 To activate the rotary disc speed control lockout 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 3 134 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT C simultaneously on the CDM to enter programming mode WINDROWER SETUP will appear on the upper line NO YES will appear on the lower line 3 Press rig...

Page 138: ...s from changing the reel speed of the attached rotary header NOTE This procedure applies to windrowers with attached draper headers only NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 215 1009066 CXXX MXXX WINDROWER SET...

Page 139: ... or press SELECT D to proceed to the next WINDROWER SETUP option 3 19 10 Displaying Active Cab Display Lockouts The Operator can generate a list of all windrower features which have been locked out by accessing the cab display module s CDM VIEW CONTROL LOCKS sub menu NOTE Displaying header tilt control lock requires installation of the optional Hydraulic Center Link MD B4650 1009066 CXXX MXXX WIND...

Page 140: ... D C B A Figure 3 142 Control Locks 6 Press left arrow B or right arrow C to cycle between control switch lockouts The displayed control switches are as follows HEADER TILT HEADER FLOAT REEL FORE AFT DRAPER SPEED AUGER SPEED KNIFE SPEED DISK SPEED REEL SPEED NOTE Not all control lock options apply to every type of header 1009247 CXXX MXXX DRAPER SPEED 575 1 HRS ENABLED D C B A Figure 3 143 Control...

Page 141: ...aching Headers page 215 The engine must be running to perform this procedure DANGER Ensure that all bystanders have cleared the area To calibrate the header height sensor 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 144 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on the CDM to enter programming mode WINDROWER SETUP will appear on the upper line 3 Press SELECT...

Page 142: ...ER HEADER will appear on the lower line 1023540 A Figure 3 147 Header Height Controls on GSL 8 Press and hold HEADER DOWN button A on the GSL NOTE The word HOLD will flash during calibration HT SENSOR COMPLETE will display on the lower line once calibration is complete 9 Release HEADER DOWN button A TO CALIBRATE SELECT will appear on the upper line HEADER HEIGHT will appear on the lower line 10 Pr...

Page 143: ...ck to be sure all bystanders have cleared the area 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 148 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B simultaneously on the CDM to enter programming mode WINDROWER SETUP will appear on the upper line 3 Press SELECT B until CALIBRATE SENSORS appears on the upper line NO YES will appear on the lower line 1018666 HDR TIL...

Page 144: ...e 3 151 Header Tilt Controls on GSL 8 Press and hold HEADER TILT RETRACT button A on the GSL CALIBRATING TILT will appear on the upper line RETRACT TILT HOLD will appear on the lower line NOTE The word HOLD will flash during calibration HEADER TILT COMPLETE will display on the lower line once calibration is complete 9 Release HEADER TILT RETRACT button A TO CALIBRATE SELECT will appear on the uppe...

Page 145: ...taching and Detaching Headers page 215 Use the left or right FLOAT buttons on the CDM to perform this procedure WARNING Check to be sure all bystanders have cleared the area 1021948 A Figure 3 152 Float Pin Right Side IMPORTANT Ensure that float pins A are installed in the working position 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 153 CDM Programming Buttons 1 Start the engine 2 Press ...

Page 146: ... appear on the lower line once calibration is complete 7 Release FLOAT button A CALIBRATING FLOAT will appear on the upper line FLOAT HOLD will appear on the lower line 1009287 CXXX MXXX CALIBRATING FLOAT FLOAT HOLD A Figure 3 156 Negative Header Float Display 8 Press and hold FLOAT button A on the CDM CALIBRATING FLOAT will appear on the upper line FLOAT HOLD will appear on the lower line NOTE Th...

Page 147: ...030062 SWATH SENSOR CAL SWATH UP TO START C M B A Figure 3 158 Swath Compressor Sensor Calibration 4 Press right arrow A to select YES Press SELECT B TO CALIBRATE SELECT will appear on the upper line 5 Press right arrow A to scroll through the choices until SWATH COMPR HT appears on the lower line Press SELECT B SWATH SENSOR CAL will appear on the upper line SWATH UP TO START will appear on the lo...

Page 148: ...sor Controls A Lower Swath Compressor B Raise Swath Compressor 7 Press and hold button A to lower the swath compressor CALIBRATING SWATH will appear on the upper line The messages FORM DOWN and HOLD this message will flash will appear on the lower line SWATH FORM COMPLETE will appear for two seconds on the lower line accompanied by a buzzer tone when the calibration procedure is complete 8 Press P...

Page 149: ...e NO YES will appear on the lower line 1009288 CXXX MXXX DIAGNOSTIC MODE NO YES A B Figure 3 163 Diagnostic Functions 4 Press right arrow A to select YES Press SELECT B 5 VIEW ERROR CODES will appear on the upper line NO YES will appear on the lower line 6 Press right arrow A to select YES Press SELECT B VIEW WINDRWR CODES will appear on the upper line NO YES will appear on the lower line 1009344 ...

Page 150: ... perform this procedure The CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 215 Disabled sensors generate the flashing message SENSOR on the CDM during regular operation indicating that output from this sensor has been suppressed To enable or disable certain header sensors 1009066 CXXX MXXX WINDROWER SETUP NO YES A B ...

Page 151: ...abled HEADER HT SENSOR HEADER TILT SENSOR KNIFE SPEED SENSOR REEL SPEED SENSOR HEADER FLOAT SENSOR OVERLOAD PRESSURE SENSOR19 HYD OIL TEMP SENSOR Press SELECT D to display the EXIT SENSOR SETUP selection 8 Press right arrow C to select YES Press SELECT 9 Press PROGRAM A to exit programming mode or press SELECT to proceed to the next diagnostic option Displaying Header Sensor Input Signals Review t...

Page 152: ...t arrow A to select YES Press SELECT B VIEW ERROR CODES will appear on the upper line 5 Press SELECT B until READ SENSOR SETUP appears on the upper line NO YES will appear on the lower line 1009352 CXXX MXXX SENSOR INPUT HDR HEIGHT 1 23 V C C B A D Figure 3 171 Header Sensors 6 Press right arrow C to select YES Press SELECT D SENSOR INPUT will appear on the upper line HDR HEIGHT 1 23 V will appear...

Page 153: ...ng so can cause the header to run too fast which can cause excessive vibration and component failure NOTE The WCM will revert to reading NO HEADER each time the engine ignition is cycled 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 172 CDM Programming Buttons 1 Turn the ignition key to the RUN position or start the engine 2 Press PROGRAM A and SELECT B simultaneously on the CDM to enter p...

Page 154: ...ess SELECT C Proceed to the next diagnostic option or press PROGRAM to exit programming mode 3 19 14 Troubleshooting Header Problems Refer to this section if you are encountering difficulties configuring header features in the cab display module CDM Testing Header Up Down Activate Function Using Cab Display Module The cab display module CDM can be used to change the height of the attached header r...

Page 155: ...288 CXXX MXXX DIAGNOSTIC MODE NO YES A B Figure 3 177 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press SELECT B 1009330 CXXX MXXX ACTIVATE FUNCTIONS NO YES B A Figure 3 178 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS appears on the upper line NO YES will appear on the lower l...

Page 156: ...ight of the attached header s reel rather than using the reel height controls on the ground speed lever GSL This procedure is used to test the functionality of this feature NOTE This procedure applies to windrowers with attached draper headers only The header must be attached to the windrower to perform this procedure The CDM automatically adjusts its programming for each header For more informati...

Page 157: ...per line NO YES will appear on the lower line 6 Press right arrow A to select YES Press SELECT B 1009294 CXXX MXXX ACTIVATE REEL HT DOWN UP D C B A Figure 3 183 Reel Height 7 Press SELECT D until ACTIVATE REEL HT appears on the upper line DOWN UP will appear on the lower line DANGER Ensure that all bystanders have cleared the area 8 Press and hold left arrow B to lower the reel Press and hold righ...

Page 158: ...ttaching and Detaching Headers page 215 This procedure requires installation of the optional Hydraulic Center Link MD B4650 The engine must be running to perform this procedure DANGER Ensure that all bystanders have cleared the area 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 184 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B simultaneously on the CDM to enter ...

Page 159: ...d Ensure that the tilt functions are working correctly 9 Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next header function option Testing Knife Drive Circuit Using Cab Display Module It may be necessary to use the cab display module CDM to test the knife drive circuit rather than using the controls on the operator s station IMPORTANT Do NOT overspeed the header s kn...

Page 160: ...IAGNOSTIC MODE NO YES A B Figure 3 189 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press SELECT B 1009330 CXXX MXXX ACTIVATE FUNCTIONS NO YES B A Figure 3 190 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS appears on the upper line NO YES will appear on the lower line 6 Press rig...

Page 161: ...tion Using Cab Display Module The cab display module CDM can be used to test the draper drive circuit rather than using the controls on the operator s station IMPORTANT Do NOT overspeed the draper drive Overspeeding can lead to vibration belt failures or other overspeeding related problems NOTE A draper header must be attached to windrower to perform this procedure For more information refer to 4 ...

Page 162: ...ight arrow A to select YES Press SELECT B ACTIVATE HEADER HT will appear on the upper line 1009332 CXXX MXXX DRAPER DRV SPD XXXX D 0 P 0 D D B A C E Figure 3 195 Draper Drive 7 Press SELECT E until DRAPER DRV SPD XXXX appears on the upper line 8 Press and hold HAZARD button C Press left arrow B to decrease the draper speed Press right arrow D to increase the draper speed IMPORTANT Do NOT overspeed...

Page 163: ...Headers page 215 This procedure does not apply to windrowers with attached rotary disc headers The engine must be running to perform this procedure DANGER Ensure that all bystanders have cleared the area 1 Start the engine 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 196 CDM Programming Buttons 2 Press PROGRAM A and SELECT B simultaneously on the CDM to enter programming mode WINDROWER SE...

Page 164: ...NT Do NOT overspeed the reel NOTE Ensure that the reel drive is working properly 9 Release HAZARD C button The reel will stop 10 Press PROGRAM A to exit programming mode or press SELECT E to proceed to the next header function option Testing Rotary Disc Drive Circuit Activate Function Using Cab Display Module The cab display module CDM can be used to test the rotary drive circuit rather than using...

Page 165: ... YES A B Figure 3 201 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press SELECT B 1009330 CXXX MXXX ACTIVATE FUNCTIONS NO YES B A Figure 3 202 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS appears on the upper line NO YES will appear on the lower line 6 Press right arrow A to sel...

Page 166: ...display module CDM can be used to test the Double Windrower Attachment DWA drive circuit rather than using the controls on the operator s station IMPORTANT Do NOT overspeed the DWA drive Overspeeding can lead to vibration belt failures or other overspeeding related problems NOTE The DWA must be attached to the windrower and must have been activated under the WINDROWER SETUP menu For more informati...

Page 167: ...right arrow A to select YES Press SELECT B ACTIVATE HEADER HT will appear on the upper line 1009333 CXXX MXXX ACTIVATE DWA DRV D 0 P 0 D D B A C E Figure 3 207 DWA Drive 7 Press SELECT E until ACTIVATE DWA DRV appears on the upper line 8 Press and hold HAZARD button C Press left arrow B to decrease the DWA drive speed Press right arrow D to increase the DWA drive speed IMPORTANT Do NOT overspeed t...

Page 168: ...must be running to perform this procedure DANGER Ensure that all bystanders have cleared the area 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 3 208 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B simultaneously on the CDM to enter programming mode WINDROWER SETUP will appear on the upper line 1009288 CXXX MXXX DIAGNOSTIC MODE NO YES A B Figure 3 209 Diagnostic Fun...

Page 169: ...he reel fore aft function is working properly a Press and hold left arrow B to move the reel forward Press and hold right arrow C to move the reel aftward b Press PROGRAM A to exit programming mode or press SELECT D to proceed to the next header function option Activating Hydraulic Purge Using Cab Display Module The hydraulic purge removes air from the hydraulic pump system after it has been repai...

Page 170: ...igure 3 213 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE appears on the upper line NO YES will appear on the lower line 4 Press right arrow A to select YES Press SELECT B 1009330 CXXX MXXX ACTIVATE FUNCTIONS NO YES B A Figure 3 214 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS appears on the upper line NO YES will appear on the lower line 6 Press right arrow A to select YES Pr...

Page 171: ...rs release right arrow A NO EXIT YES will appear on the lower line 11 Press the right arrow to select YES Press SELECT 12 Press PROGRAM to exit programming mode or press SELECT to proceed to the next header function option 3 19 15 Engine Error Codes To assist the Operator or Technician in diagnosing engine problems the cab display module CDM displays error codes when there is a fault with one or m...

Page 172: ......

Page 173: ...ne to operate the windrower for however short a time or distance ensure that they have been instructed in its safe and proper use Review this manual and all other relevant safety information with all the windrower s Operators every year Be alert for other Operators not using recommended procedures or not following safety precautions Correct these mistakes immediately before an accident occurs Do N...

Page 174: ...ions These symbols found on the console indicate that the button or indicator on which the symbol is found pertains to a particular windrower engine function Figure 4 1 Engine Function Symbols 1000659 A B C D E F G H J K L M N A Electrical Power Accessories B Engine Coolant Temperature C Engine Glow Plugs D Engine Malfunction E Engine rpm F Engine Run G Engine Start H Engine Stop J Engine Throttle...

Page 175: ...ng Symbols 1026690 A B C D E F G H J K L M N P Q R S T U V W A Turn Signals B Hazard Warning Lights C Forward D Neutral E Reverse F Headlights Low Beam G Headlights High Beam H Work Light J Lighter K Fresh Air L Blower M Windshield Wiper N Seat Height Up P Seat Height Down Q Seat Fore and Aft R Seat Fore Aft Isolator S Seat Back Fore and Aft T Seat Ride Damping U Cab Temperature Control V Air Cond...

Page 176: ...eader Function Symbols A Program B Header Index C Return to Cut D Conveyor Auger Speed E Float Left F Float Right G Reel Speed H Disc Speed J Reel Down K Reel Forward L Reel Up M Reel Rearward N Display Select P DWA Down Q DWA Draper Speed R DWA Up S Header Tilt Up T Header Down U Header Up V Header Tilt Down W Increase X Decrease Y Deck Shift Z Float AA Header Engage AB Header Disengage AC Push D...

Page 177: ...r ear plugs to protect against objectionable or uncomfortable loud noises Follow all safety and operational instructions provided in the operator s manuals If you do not have a manual for the header get one from your Dealer and read it thoroughly Never attempt to start the engine or operate the machine except from the operator s seat Check the operation of all controls in a safe clear area before ...

Page 178: ... COLD marks on the tank Refer to 5 9 6 Engine Cooling System page 367 If over heating problems occur check for coolant leaks In addition to the above items carry out regular maintenance procedures as detailed in 5 1 Maintenance Schedule Record page 311 IMPORTANT Until you become familiar with the sound and feel of your new windrower be extra alert and attentive NOTE Before taking the ground speed ...

Page 179: ...fter being stored for more than one week 1000599 A B C D Figure 4 6 Climate Control A Blower Switch B Air Conditioning Switch C Outside Air Switch D Temperature Control 1 Turn blower switch A to the first position temperature control switch D to the maximum heating position and air conditioning A C control switch B to the OFF position WARNING Check to be sure all bystanders have cleared the area 2...

Page 180: ...rower will start and might be able to move if the drive is engaged Start the engine only from the operator s seat with the controls in the NEUTRAL position NEVER start the engine while standing on the ground Never try to start the engine with someone under or near the windrower Before starting the engine ensure that there is plenty of ventilation the exhaust from the engine is dangerous to bystand...

Page 181: ...will display the messages HEADER DISENGAGED and IN PARK 10 Turn ignition key B to the START position until the engine starts then release the key The CDM will display programmed header data for five seconds if a header is attached to the windrower and then will resume displaying whatever was previously displayed IMPORTANT The windrower s gauges and instruments provide important information about t...

Page 182: ...ntermediate Speed Control The windrower s engine can be programmed so that it operates at a particular speed This feature is useful when cutting a light crop where maximum engine output is not needed this allows for reduced fuel consumption noise levels and emissions while also reducing wear on the engine The engine operating speed can be programmed to enable the windrower to operate at reduced rp...

Page 183: ...ke or allow flame or sparks near the fuel tank when refueling NEVER refuel the windrower when the engine is hot or running To avoid electric discharge and the risk of a fire or explosion ensure that the fuel delivery system is properly bonded and grounded A bonded fuel delivery system has an electrically conductive and unbroken connection between all components of the fuel delivery system fuel sup...

Page 184: ...etermine the cause of the overheating condition before attempting to operate the windrower again When the engine coolant temperature drops below 102 C 215 F the CDM will stop emitting the tone and the ENGINE TEMP message will not appear on the display any longer NOTE Before taking the ground speed lever GSL out of the PARK position let the hydraulic oil warm up to 32 C 90 F Engine Oil Pressure Oil...

Page 185: ...2 0 The electrical system is working as expected Engine Warning Lights The engine warning light symbols on the operator s console are used to alert the Operator to abnormal engine operating states Operators should familiarize themselves with the meanings of these symbols as operating the engine when a symbol is active can lead to irreversible engine damage There are four engine warning lights on t...

Page 186: ... by the header and could injure bystanders WARNING Seat belts can help ensure your safety when they are properly used and maintained Before starting the engine fasten your seat belt and ensure that the training seat occupant s seat belt is securely fastened Never wear a seat belt loosely or leave any slack in the belt system Never wear the belt in a twisted condition or pinched between the seat st...

Page 187: ...L position The parking brake is only applied when the GSL is in the N DETENT position and the steering wheel is centered and locked Entering and Exiting Windrower Use the platforms to safely exit and enter the windrower s cab CAUTION To prevent slipping and possible injury ALWAYS face the windrower and use the hand rail when dismounting or mounting NEVER attempt to get on or off a moving windrower...

Page 188: ...e egress from the windrower Driving Forward in Cab Forward Mode Operate the windrower in cab forward mode when you want to attach to and operate an accessory header Be aware that the windrower will steer from the rear when in this mode operate the windrower gently until you are comfortable with this mode CAUTION Operate both the steering wheel and the ground speed lever GSL slowly until you are fa...

Page 189: ...ty out of the cab and that motorists are able to see the header s lights 1000670 A B C D E Figure 4 17 Operator Console 7 There are two cab forward speed ranges Set GROUND SPEED RANGE switch A to either H 0 25 7 km h 16 mph or L 0 17 7 km h 11 mph 8 Slowly push throttle B to the fully forward position that is the operating speed position The cab display module CDM should display 2320 2350 rpm on s...

Page 190: ...d the area 3 Move the ground speed lever GSL rearward to the desired speed setting 1000672 Figure 4 19 Operating in Reverse when the Windrower is in Cab Forward Mode 4 Steer the windrower as shown Driving Forward in Engine Forward Mode In engine forward mode the operator s station will face the engine and the header will be behind the Operator Generally this mode is used when operating the windrow...

Page 191: ...e CDM will display ROAD GEAR at location F and will emit a tone 6 Slowly push throttle B to the fully forward position operating speed The CDM will display 2320 2350 rpm at location C DANGER Ensure that all bystanders have cleared the area 7 Slowly move GSL E forward to the desired speed The reported ground speed will appear at location D CAUTION Operate both the steering wheel and ground speed le...

Page 192: ...to the L low range position 2 Move throttle lever B to a mid range position NOTE Reversing in the low speed range and at a reduced engine speed is recommended since steering will be less sensitive than at higher speed settings DANGER Ensure that all bystanders have cleared the area 3 Move ground speed lever GSL C rearward to the desired speed Figure 4 25 Operating in Reverse when Windrower is in C...

Page 193: ...d reducing steering control Always wear a seat belt when operating the windrower CAUTION Park on a flat level surface with the GSL in the N DETENT position and the steering wheel centered in the locked position Wait for the CDM to beep and display an In Park message to confirm the parking brake is active 1000675 A B Figure 4 27 Operator Console 1 SLOWLY return GSL A to the NEUTRAL position and int...

Page 194: ...d lever GSL in the N DETENT position and the steering wheel in the locked position centered To confirm that the parking brake is engaged wait for the cab display module CDM to beep and display the message IN PARK 1 Park the windrower on level ground shut down the engine and remove the key from the ignition 1000676 B B A Figure 4 28 Caster Wheel Extensions 2 Position a jack or other lifting device ...

Page 195: ...ts again after the first 5 and 10 hours of operation after changing the position of the casters 4 3 8 Transporting The windrower can be driven from one location to another If correctly equipped the windrower can also tow a header The windrower should generally NOT be towed however as this can result in damage to the hydrostatic drives though a procedure for emergency towing is provided Driving on ...

Page 196: ...rward Road Travel page 464 Do NOT drive the windrower on a road or a highway at night or in conditions that reduce visibility such as fog or rain The width of the windrower may not be apparent to other drivers in these conditions CAUTION Operate both the steering wheel and ground speed lever slowly while becoming familiar with the machine Remember that the steering is more sensitive when the speed...

Page 197: ... position and has the header disengaged only the two front corner field lights will turn on the other field lights will be inactive 7 Use HIGH LOW LIGHTS B as needed to see farther Turn the high beams off when other vehicles are approaching refer to your local regulations to learn the legally required minimum distance at which the high beams must be turned off 8 Push BEACON switch C to the ON posi...

Page 198: ...tion Towing Header with Windrower The windrower can be used to tow a MacDon draper header that has the slow speed transport option installed Ensure that the optional weight box or an approved header transporter is installed on the windrower to transfer the windrower s weight to the lift arms 1000710 Figure 4 37 Towing a Header WARNING A windrower without a header or weight box must NOT be used to ...

Page 199: ...balanced DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason DANGER To prevent bodily injury from the fall of a raised header always engage the safety props when working on or around a raised header and before going under the header for any reason 1 Lower th...

Page 200: ...ine 5 Raise the header to its maximum height 6 Stop the engine and remove the key from the ignition 7 Engage the safety props on the windrower s lift cylinders Refer to 4 4 1 Engaging and Disengaging Header Safety Props page 192 for instructions 1000709 Figure 4 40 Header in Transport Mode 8 Deploy the header s slow speed transport system For instructions refer to the header operator s manual 1008...

Page 201: ...switches to release the load on the center link if necessary 15 Shut down the engine and remove the key from the ignition Disconnect the center link 1000720 A B Figure 4 44 Hydraulic Link 16 If the windrower is equipped with a hydraulic center link disconnect the center link a Pull up on latch A and position the latch into notch B on the top of the hook b Release the safety props on the header s l...

Page 202: ...n pin C and remove the pin Reinstall the pin in the header Converting from Transport Mode to Field Operation Once the windrower and towed header have been moved to their new location the windrower and header must be converted back to field mode before they can be used for field work DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remov...

Page 203: ...bystanders have cleared the area 7 Start the engine 8 Lower the lift arms until the rear of the lift arms floats up and away from the lift arm mechanism 9 Stop the engine and remove the key from the ignition 10 Remove temporary lift pins A from the weight box Install the pins into the holes at the rear of the lift arms 11 Start the engine 12 Raise the lift arms to their maximum height 13 Stop the ...

Page 204: ...he weight box onto blocks and back the windrower away 20 Attach the header to the windrower For instructions refer to 4 5 Attaching and Detaching Headers page 215 21 Convert the header to field position Refer to the header operator s manual for instructions 1000723 A B C Figure 4 52 Lift Arms 22 Start the engine 23 Lower the header to the ground Continue to retract lift cylinders so that member A ...

Page 205: ...down until latch C captures end A 3 Secure latch C with clevis pin D 1026923 A Figure 4 54 Transport Hitch 4 Remove the L pin from end A of the aft section if installed 1000714 A B Figure 4 55 Transport Hitch 5 Position end B of the forward section into end A of the aft section Lower the forward section into the aft section OPERATION ...

Page 206: ...ion at joint C 1000717 A Figure 4 57 Header Transport Wheel 8 Complete the electrical connection at header wheel A 1008711 A B Figure 4 58 Lift Linkage IMPORTANT To prevent damage to the lift system when lowering the lift linkages without a header or weight box attached to the windrower ensure that the float engagement pin is installed in storage location B and is NOT installed in hole A OPERATION...

Page 207: ...rpins NOTE Pins A were previously removed from the header lift linkage s lower ends 1000719 A B Figure 4 60 Weight Box 11 Route weight box harness A to the electrical connector on the left lift linkage Connect the harness to connector B on the windrower 12 Raise the lift arms fully 13 Shut down the engine and remove the key from the ignition 1008705 A B Figure 4 61 Lift Linkage 14 Move the float p...

Page 208: ...ure 4 63 Weight Box 17 Attach the slow speed transport hitch to the weight box tongue using the drawbar pin Secure the hitch using lynch pin A Attach safety chain B 18 Connect hitch harness C to the electrical socket at the front of the weight box 1000712 A Figure 4 64 Lift Arms 19 Remove temporary lift pins A these should be sitting loose in the lift arms and place them into the storage holes on ...

Page 209: ...olled movement 1017893 A Figure 4 65 Emergency Towing 1 Before towing the vehicle disengage the wheel drives For instructions refer to Engaging and Disengaging Wheel Drives page 189 2 Use attachment point A to tow the windrower if it gets stuck or if it must be hauled onto a trailer for transport 3 When towing is complete place blocks under the front and rear wheels to prevent uncontrolled movemen...

Page 210: ...e Never lay a metal object across the battery terminals this will cause a short circuit 1 Clean the windrower thoroughly 2 Store the windrower in a dry protected place 3 Remove and properly store the windrower s batteries For instructions refer to Removing Batteries page 390 4 Charge the windrower s batteries and store them in a cool dry area in an upright position Do NOT stack one battery on top ...

Page 211: ...retract the header lift cylinders float cylinders and header tilt cylinders 13 Add an approved rust inhibitor to the engine oil in accordance with the manufacturer s instructions Run the engine to operating temperature to mix the inhibitor with the oil unless otherwise specified 14 To prevent condensation fill the hydraulic oil reservoir to the top of the filler neck with approved hydraulic system...

Page 212: ...und the header when it is raised When engaged the safety props prevent a header from dropping suddenly if the lift system hydraulics lose pressure DANGER To prevent bodily injury from the fall of a raised header always engage the safety props when working on or around a raised header and before going under the header for any reason 1 Start the engine 1014786 A Figure 4 67 Ground Speed Lever 2 Pres...

Page 213: ...lways stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1029697 A Figure 4 69 Safety Prop 4 To disengage the safety props on the lift cylinders a Turn lever A away from the header to raise the safety prop until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder WARNING Check to be sure all bystanders ...

Page 214: ...he header during operation set the float with the tow bar in place Adjust the float when adding or removing optional attachments which change the weight of the header Float Operating Guidelines Follow these instructions to get the best performance out of the header float system When working with the cutterbar on the ground Set the center link to the mid range position 5 0 on cab display module CDM...

Page 215: ...g the operator s seat for any reason 1 Set the left and right float fine adjustments on the CDM to approximately 5 0 a Using FLOAT SELECTOR switch B push to increase the float or to decrease the float on the left side of the header CDM display A will show the selected float setting for the left side for example 5 0 L FLOAT R XX X b Repeat the previous step for the right side of the header float us...

Page 216: ...header fully 3 Shut down the engine and remove the key from the ignition 1013762 A Figure 4 72 Header Float Adjustment 4 Turn drawbolt A clockwise to increase the float or counterclockwise to decrease the float 5 Check the header float again Refer to Checking Float page 195 for instructions Float Options The float system can be programmed for three types of windrowing conditions when using an atta...

Page 217: ...ADER DOWN switch E lower the header fully so that the lift cylinders are fully retracted 4 Set the left and right float fine adjustments on the CDM to approximately 5 0 a Using FLOAT SELECTOR switch B push to increase the float or to decrease the float on the left side of the header CDM display A will show the selected float setting for the left side for example 5 0 L FLOAT R XX X b Repeat the pre...

Page 218: ... to Setting Float Options with Deck Shift page 299 4 4 3 Leveling Header The windrower linkages are factory set to provide the proper level for the header and should not normally require adjustment DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason If the h...

Page 219: ...r A rests against link B 5 Shut down the engine and remove the key from the ignition 6 Measure the distance to the ground at both ends of the header If the values are the same then no float adjustment is necessary If they are different then the side with the greater distance between the ground and the bottom of the header will need to be adjusted 7 If adjustment is necessary start the engine and r...

Page 220: ...age 13 Start the engine and raise the header fully 14 Stop the engine and remove the key from the ignition 15 Move the float pins to the disengaged position 16 Start the engine and adjust the height of the header so that it sits approximately 150 mm 6 in off of the ground 17 Check that member A is resting against link B 18 Shut down the engine and remove the key from the ignition 19 Measure the di...

Page 221: ...nd reversed using the controls on the operator s console NOTE Some controls described in this section are optional equipment and may not be installed on your unit Some controls may be installed but will be nonfunctional for certain header models Engaging and Disengaging Header The header can be engaged and disengaged using a single switch on the operator s console Ensure that the throttle is set t...

Page 222: ...169213 when switching from an auger header to a draper header on the same windrower The instruction can be accessed on the dealer portal Reverses knife and conditioner on D and D1 Series Draper Headers Reverses reel auger knife and conditioner on A Series Auger Headers 1000736 A B Figure 4 85 Operator Console 1 Push down and hold HEADER DRIVE REVERSE button A and pull up on HEADER DRIVE switch B T...

Page 223: ...r s TILT CONTROL function Instead use the HEADER HEIGHT switch 1000738 A B C D E Figure 4 86 Operator Console A Program Button B Display C Header Tilt Down D Header Tilt Up E Display Selector Hydraulic link optional To adjust the header angle To decrease the header angle press HEADER TILT UP switch D on the ground speed lever GSL handle The CDM will display a reading on the lower line which should...

Page 224: ...p of a hammer Checking Self Locking Center Link Hook Inspect the self locking center link hook periodically to ensure it is in good working order 1000739 A Figure 4 88 Center Link 1 If the header is attached to the windrower disconnect the center link hook from the header by pulling up on handle A to release the locking device and then lifting the hook off of the header pin 1000741 A B C Figure 4 ...

Page 225: ...round speed lever GSL Figure 4 91 Operator Console 1000742 A B C D The cab display module CDM displays the current header height setting on the lower line of DISPLAY A The reading will range between 00 0 and 10 0 with 00 0 representing the header sitting flush with the ground and 10 0 indicating that the header is at its maximum height Use HEADER UP button B and HEADER UP button C to change the he...

Page 226: ...nfiguring Return to Cut Feature page 206 Using Return to Cut Feature page 207 Configuring Return to Cut Feature The return to cut RTC feature provides preset cutting height and tilt angle settings for the header This feature can be configured on the operator s console 1006148 A B C D E F Figure 4 92 Operator Console DANGER Ensure that all bystanders have cleared the area 1 Start the windrower 2 En...

Page 227: ...will change the height and angle of the header according to the stored RTC settings 1006148 A B C D E F Figure 4 93 Operator Console A Return to Cut B Header Up C Header Down D Display E Header Tilt Up F Header Tilt Down IMPORTANT Ensure that the header is engaged and that RETURN TO CUT switch A is lit up NOTE The header can be raised or lowered by PRESSING AND HOLDING HEADER UP switch B or HEADER...

Page 228: ...llowing topics to learn how to use the auto raise height feature Configuring Auto Raise Height Feature page 208 Using Auto Raise Height Feature page 209 Configuring Auto Raise Height Feature The header can be raised to a preset height by enabling the auto raise height feature in the cab display module CDM Auto raise height can be configured by accessing the CDM s WINDROWER SETUP menu 1006153 A B C...

Page 229: ...ve 1009780 A B C Figure 4 95 Operator s Station 1 To raise the header to the auto raise height set point double press press the button twice within 0 5 seconds HEADER UP switch B on the ground speed lever GSL NOTE When the AUTO RAISE HEIGHT switch is set to ON the ACRE counter will be disabled when the header is raised higher than the preset cutting height 2 If desired press the HEADER UP switch w...

Page 230: ...ompressor for M Series Windrowers Setup Operation and Parts Manual for the complete operating and maintenance instructions The manual is shipped with the swath compressor kit Using Swath Compressor The swatch compressor s height can be changed using the button on the operator s console The height setting can be viewed on the cab display module CDM DANGER To prevent injury or death from the unexpec...

Page 231: ... swath compressor When the swath compressor is at the desired height release the switch to stop the swath compressor s movement NOTE When button A is pressed the CDM will display the new target swath compressor height value for 5 seconds after which the actual height of the swath compressor will be displayed again The swath compressor system has several automated features When the windrower s grou...

Page 232: ... a D65 Draper Header with the HC10 Hay Conditioner installed Raising the side delivery system shuts off the draper and allows the crop to be deposited between the windrower wheels as it would be without the DWA installed Refer to the MacDon M Series Windrower Double Windrow Attachment Manual for the operating and maintenance instructions 1022639 1022639 Figure 4 101 Double Windrowing Diagram When ...

Page 233: ...cker switch on the operator s console The DWA should have been configured to work with one or the other of these controls when it was installed but the configuration can be changed at any time Refer to Configuring Double Windrow Attachment Controls page 98 for instructions on how to change the DWA control configuration NOTE The same controls are used for raising and lowering the swath compressor i...

Page 234: ...n be changed by using the rotary switch on the operator s console This switch should have been installed when the DWA was installed on the windrower 1022640 A Figure 4 104 DWA Draper Speed Rotary Switch on Operator s Console The DWA s draper speed can be controlled using rotary switch A on the operator s console OPERATION ...

Page 235: ...05 Header Float Linkage IMPORTANT To prevent damage to the lift system when lowering the header lift linkages without a header or a weight box attached to the windrower ensure that the float engagement pin is installed in storage position B and NOT in engaged position A 1000752 A B Figure 4 106 Header Boot 1 Remove pin B from boot A 1000753 A B C D Figure 4 107 Header Boot 2 Position boot B onto l...

Page 236: ...link from the cab NOTE Draper header boots must be installed onto the windrower lift linkage before beginning this procedure For instructions refer to 4 5 1 Attaching Header Boots page 215 DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the e...

Page 237: ... contact the support plates in the header legs and the header is nudged forward 6 Ensure that the lift linkages are properly engaged in the header legs and are contacting the support plates 1008944 A B C D Figure 4 112 Ground Speed Lever 7 Use the following GSL functions to position the center link hook above the header attachment pin REEL UP A to raise the center link REEL DOWN B to lower the cen...

Page 238: ...GER Ensure that all bystanders have cleared the area 1008946 A Figure 4 114 Ground Speed Lever 10 Press HEADER UP switch A to raise the header to its maximum height 11 If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds The cylinders are now phased NOT...

Page 239: ...B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1000771 A B C D Figure 4 116 Header Leg 13 Install pin B through the header leg engaging the U bracket in the lift linkage Secure the pin with hairpin A 14 Repeat the previous step on the other side of the header 15 Raise header stand D to its storage position by pulling spring pin C and lifting the stand into the ...

Page 240: ...ge 1029697 A Figure 4 118 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 18 Repeat the previous step for the opposite safety prop 1008947 A Figure 4 119 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 19 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 20 Sto...

Page 241: ...Self Alignment If the windrower is equipped with a hydraulic center link that lacks the self alignment capability the Operator will have to manually attach the hydraulic center link s hook to the header s center pin NOTE Draper header boots must be installed onto the windrower s lift linkage before starting this procedure For instructions refer to 4 5 1 Attaching Header Boots page 215 DANGER To pr...

Page 242: ... header lift cylinders IMPORTANT Before starting the engine for the first time the windrower is operated in a season remove the protective cover from the exhaust stack 1000757 A B Figure 4 124 Hydraulic Center Link without Self Alignment Kit 4 Remove pin A from the frame linkage and raise center link B until the hook is above the attachment pin on the header Replace pin A to hold the center link i...

Page 243: ... GSL functions to position the center link hook above the header attachment pin HEADER TILT UP A to retract the center link HEADER TILT DOWN B to extend the center link 8 Shut down the engine and remove the key from the ignition 1029715 A B Figure 4 127 Hydraulic Center Link 9 Push down on the rod end of link cylinder A until hook B engages and locks onto the header pin IMPORTANT The hook release ...

Page 244: ... switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds The cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the hydraulic system 1029827 A B Figure 4 129 Safety Prop 14 Engage the safety props on both lift cylinders a Shut down the engine and remove the key from the ignition b Pull lever A and rotate it towards the header...

Page 245: ...st position Release the spring pin 1029712 A B Figure 4 131 Header Float Linkage 17 Remove the clevis pin from storage position B in the linkage and insert it into hole A to engage the float springs Secure it with the hairpin Repeat this step on the opposite float linkage 1029697 A Figure 4 132 Safety Prop Lever 18 Disengage the safety prop by turning lever A downwards until the lever locks into t...

Page 246: ...wn the engine and remove the key from the ignition 1000774 A B Figure 4 134 Header Drive Hoses and Harness 22 Connect header drive hoses A and electrical harness B to the header For instructions refer to the header operator s manual 1000775 A Figure 4 135 Reel Hydraulics 23 Connect reel hydraulics A at the right cab forward side of the windrower For instructions refer to the draper header operator...

Page 247: ...tartup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000754 A B Figure 4 136 Header Leg 2 Remove hairpin A from pins B and remove the pins from both header legs 1008925 A Figure 4 137 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 3...

Page 248: ...ligned with the header bracket 8 Install clevis pin C and secure it with cotter pin D 9 Adjust the length of the link to achieve the proper header angle by rotating barrel B Tighten nut A against the barrel a slight tap with a hammer is sufficient 1008946 A Figure 4 140 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 10 Start the engine 11 Press HEADER UP switch A to rai...

Page 249: ...release and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1000771 A B C D Figure 4 142 Header Leg 14 Install pin B through the header leg engaging the U bracket in the lift linkage Secure the pin with hairpin A 15 Raise header stand D to its storage position by pulling spring pin C and lifting the stand into the uppermost position Release the...

Page 250: ...1029697 A Figure 4 144 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 18 Repeat the previous step for the opposite safety prop 1008947 A Figure 4 145 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 19 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 20 Shut d...

Page 251: ...ching a D or D1 Series Draper Header from the windrower differs slightly depending on the configuration of the windrower Proceed to the relevant topic Detaching D or D1 Series Draper Header Hydraulic Center Link page 231 Detaching D or D1 Series Draper Header Mechanical Center Link page 235 Detaching D or D1 Series Draper Header Hydraulic Center Link Detaching a D or D1 Series Draper Header from t...

Page 252: ...d hold HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds The cylinders are now phased 4 Shut down the engine and remove the key from the ignition 1029827 A B Figure 4 149 Safety Prop 5 To engage the safety props on the lift cylinders a Pull lever A and rotate it toward the header to lower safety prop B onto the cylinder b Repeat the previous step for...

Page 253: ... B Secure it with a lynch pin IMPORTANT To prevent damage to the lift system when lowering the header lift linkages without a header or a weight box attached to the windrower ensure that the float engagement pin is installed in storage position B and NOT in engagement position A 1029697 A Figure 4 152 Safety Prop 10 To disengage the safety props on the lift cylinders a Turn lever A away from the h...

Page 254: ... further information 1000775 A Figure 4 154 Reel Hydraulics 14 Disconnect reel hydraulics A from the header and store the connector on the bracket on the windrower s left cab forward side Refer to the draper header operator s manual for further information 1008948 A B Figure 4 155 Ground Speed Lever 15 Start the engine 16 Activate HEADER TILT UP switch A or HEADER TILT DOWN switch B on the ground ...

Page 255: ...per Header Mechanical Center Link To detach a D Series header from an M Series windrower equipped with mechanical center link follow these steps DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1008946 A Figure 4 158 Ground Speed Lever 1 Start the engine ...

Page 256: ...it toward the header to lower safety prop B onto the cylinder b Repeat the previous step for the opposite lift cylinder 1000771 A B C D Figure 4 160 Header Stand 5 Remove clevis pin B by removing hairpin A from the header leg on both sides 6 Lower header stand D by pulling spring loaded pin C Release the pin to lock the stand OPERATION ...

Page 257: ...in is installed in storage position B and NOT in engaged position A 1029697 A Figure 4 162 Safety Prop 8 To disengage the safety props on the lift cylinders a Turn lever A away from the header to raise the safety prop until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder 1000774 A B Figure 4 163 Header Drive Hydraulics 9 Disconnect header drive hydra...

Page 258: ... further information 1000769 A B C D Figure 4 165 Mechanical Center Link 11 Loosen nut A and rotate barrel B to relieve the load on the link 12 Remove cotter pin D and clevis pin C to disconnect from windrower Reinstall clevis pin C 13 Tighten nut A against the barrel A slight tap with a hammer is sufficient 1000786 A B Figure 4 166 Header Leg 14 Reinstall pin A into the header leg and secure it w...

Page 259: ...vertical position of the center link from the cab DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000778 A B C Figure 4 167 Header Boot 2 Remove hairpin A from clevis pin B and remove the clevi...

Page 260: ...e protective cover from the exhaust stack 1008942 A Figure 4 170 Ground Speed Lever 5 Press REEL UP switch A on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1000780 B A Figure 4 171 Header Support 6 Drive the windrower slowly forward until...

Page 261: ... the header attachment pin IMPORTANT Hook release B must be down to enable the self locking mechanism If the release is open up manually push it down after the hook engages the header pin 9 Lower center link A onto the header using the REEL DOWN switch on the GSL until the center link locks into position and hook release B is down 10 Check that the center link is locked onto the header by pressing...

Page 262: ...ease and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1000711 A Figure 4 176 Header Support 14 Install clevis pin A through the support and the foot and secure it with the hairpin IMPORTANT Ensure clevis pin A is fully inserted and the hairpin is installed behind the bracket 15 Repeat the previous step to secure the support on the other side...

Page 263: ...re it with the lynch pin 1029712 A B Figure 4 178 Header Float Linkage 19 Remove the clevis pin from storage position B in the linkage and insert it into hole A to engage the float springs Secure it with the hairpin Repeat this step on the opposite float linkage 1029697 A Figure 4 179 Safety Prop Lever 20 Disengage the safety prop by turning lever A downwards until the lever locks into the vertica...

Page 264: ...r instructions refer to the header operator s manual Attaching A Series Auger Header Hydraulic Center Link without Self Alignment If the windrower is equipped with a hydraulic center link that lacks the self alignment capability the Operator will have to manually attach the hydraulic center link s hook to the header s center pin DANGER To prevent bodily injury or death from the unexpected startup ...

Page 265: ... lowering the header lift linkages without a header or a weight box attached to the windrower ensure that the float engagement pin is installed in storage position B and NOT in engaged position A 1008925 A Figure 4 184 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 4 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract the he...

Page 266: ...e header for hookup 1000780 B A Figure 4 186 Header Support 6 Drive the windrower slowly forward until windrower feet A enter header supports B Continue driving slowly forward until the feet engage the supports and the header is nudged forward 1008948 A B Figure 4 187 Ground Speed Lever 7 Use the following ground speed lever functions to position the center link hook above the header attachment pi...

Page 267: ... header by pulling upward on the rod end of the cylinder 1008946 A Figure 4 189 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 11 Start the engine 12 Press HEADER UP switch A to raise the header to its maximum height 13 If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop movin...

Page 268: ...A and rotate it towards the header to release and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1000711 A Figure 4 191 Header Support 15 Install clevis pin A through the support and the foot and secure it with the hairpin IMPORTANT Ensure clevis pin A is fully inserted and the hairpin is installed behind the bracket OPERATION ...

Page 269: ...re it with the lynch pin 1029712 A B Figure 4 193 Header Float Linkage 19 Remove the clevis pin from storage position B in the linkage and insert it into hole A to engage the float springs Secure it with the hairpin Repeat this step on the opposite float linkage 1029697 A Figure 4 194 Safety Prop Lever 20 Disengage the safety prop by turning lever A downwards until the lever locks into the vertica...

Page 270: ... drive hoses A and electrical harness B to the header For instructions refer to the header operator s manual Attaching A Series Auger Header Mechanical Center Link Windrowers equipped with a mechanical center link will have to be manually connected to the header s center pin DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the ke...

Page 271: ... lowering the header lift linkages without a header or a weight box attached to the windrower ensure that the float engagement pin is installed in storage position B and NOT in engaged position A 1008925 A Figure 4 199 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 4 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract the he...

Page 272: ...arrel s length until the link is aligned with the header bracket 9 Install clevis pin C and secure it with cotter pin D 10 Adjust the length of the link to achieve the proper header angle by rotating barrel B Tighten nut A against the barrel a slight tap with a hammer is sufficient 1008946 A Figure 4 202 Ground Speed Lever 11 Start the engine 12 Press HEADER UP switch A to raise the header to its ...

Page 273: ...A and rotate it towards the header to release and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1000711 A Figure 4 204 Header Support 15 Install clevis pin A through the support and the foot and secure it with the hairpin IMPORTANT Ensure clevis pin A is fully inserted and the hairpin is installed behind the bracket OPERATION ...

Page 274: ...re it with the lynch pin 1029712 A B Figure 4 206 Header Float Linkage 19 Remove the clevis pin from storage position B in the linkage and insert it into hole A to engage the float springs Secure it with the hairpin Repeat this step on the opposite float linkage 1029697 A Figure 4 207 Safety Prop Lever 20 Disengage the safety prop by turning lever A downwards until the lever locks into the vertica...

Page 275: ...raulic and electrical connections Refer to the procedure applicable to the center link installed on the windrower Detaching A Series Auger Header Hydraulic Center Link page 255 Detaching A Series Auger Header Mechanical Center Link page 259 Detaching A Series Auger Header Hydraulic Center Link Detaching an A Series Auger Header from the windrower requires lowering the header stand removing the leg...

Page 276: ... switch for 3 4 seconds The cylinders are now phased 4 Shut down the engine and remove the key from the ignition DANGER To prevent bodily injury from the fall of a raised header always engage the safety props when working on or around a raised header and before going under the header for any reason 1029827 A B Figure 4 211 Safety Prop 5 To engage the safety props on the lift cylinders a Pull lever...

Page 277: ... 9 Check that the float engagement pin is installed in storage position B and NOT in the engaged position IMPORTANT To prevent damage to the lift system when lowering the header lift linkages without a header or a weight box attached to the windrower ensure that the float engagement pin is installed in storage position B and NOT in the engaged position Remove the lynch pin from the clevis pin and ...

Page 278: ...ground 1008948 A B Figure 4 216 Ground Speed Lever 15 Press HEADER TILT UP switch A or HEADER TILT DOWN switch B on the GSL to relieve the load on the center link cylinder 1000768 A B C Figure 4 217 Hydraulic Center Link 16 Shut down the engine and remove the key from the ignition 17 Lift hook release C and lift hook B off of the header pin NOTE If the optional center link self alignment kit is in...

Page 279: ...th hairpin A 21 Repeat the previous step on the opposite side of the header Detaching A Series Auger Header Mechanical Center Link Detaching an A Series Auger Header from the windrower requires lowering the header stand removing the leg pins disengaging the float springs and disconnecting the electrical and hydraulic connectors DANGER To prevent bodily injury or death from the unexpected startup o...

Page 280: ...ld the switch for 3 4 seconds The cylinders are now phased 3 Shut down the engine and remove the key from the ignition DANGER To prevent bodily injury from the fall of a raised header always engage the safety props when working on or around a raised header and before going under the header for any reason 1029827 A B Figure 4 221 Safety Prop 4 To engage the safety props on the lift cylinders a Pull...

Page 281: ...levis pin B and secure it with the hairpin 1008711 A B Figure 4 224 Header Float Linkage 7 Remove the clevis pin from linkage A to disengage the float springs and insert it in storage hole B Secure the pin with the lynch pin Repeat this step for the opposite linkage IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the wind...

Page 282: ...the ground 10 Shut down the engine and remove the key from the ignition 1000769 A B C D Figure 4 226 Mechanical Center Link 11 Loosen nut A and rotate barrel B to relieve the load on the link 12 Remove cotter pin D on clevis pin C and remove the pin to disconnect from the header 13 Reinstall the clevis pin in the header 1000784 A B Figure 4 227 Header Drive Hydraulics 14 Disconnect header drive hy...

Page 283: ...be trampled by the tires when turning the windrower and may leave some uncut strips of crop in the windrower s next pass The procedure for attaching an R or R1 Series Rotary Disc Header to the windrower differs slightly depending on the configuration of the windrower Proceed to the relevant topic Attaching R or R1 Series Rotary Disc Header Hydraulic Center Link with Self Alignment page 263 Attachi...

Page 284: ... Figure 4 231 Float Linkage 4 Remove the float engagement pin from hole A to disengage the float springs and insert the float engagement pin into storage hole B Secure the pin with the lynch pin Repeat this step for the opposite linkage IMPORTANT To prevent damage to the lift system when lowering the header lift linkages without a header or a weight box attached to the windrower ensure that the fl...

Page 285: ...e protective cover from the exhaust stack 1008942 A Figure 4 233 Ground Speed Lever 6 Press REEL UP switch A on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1000780 B A Figure 4 234 Header Support 7 Slowly drive the windrower forward until...

Page 286: ... the header attachment pin IMPORTANT Hook release B must be down to enable the self locking mechanism If the release is open up manually push it down after the hook engages the header pin 10 Lower center link A onto the header using the REEL DOWN switch on the GSL until the center link locks into position and hook release B is down 11 Check that the center link is locked onto the header by pressin...

Page 287: ...lease and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1021447 A B Figure 4 239 Header Support 15 Install clevis pin A through the support and the windrower lift member and secure it with hairpin B Repeat this step for the opposite side of the machine IMPORTANT Ensure that clevis pin A is fully inserted and that the hairpin is installed behi...

Page 288: ...ge 1029697 A Figure 4 241 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 18 Repeat the previous step for the opposite safety prop 1008947 A Figure 4 242 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 19 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 20 Sto...

Page 289: ... hydraulic center link that lacks the self alignment capability the Operator will have to manually attach the hydraulic center link s hook to the header s center pin DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the ke...

Page 290: ...the opposite linkage IMPORTANT To avoid damaging the lift system when lowering the header lift linkages without a header or a weight box attached ensure that the float engagement pin is installed in storage position B and NOT in engaged position A 1008925 A Figure 4 247 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 5 Start the engine and activate HEADER DOWN button A o...

Page 291: ...proaches the header for hookup 1000780 B A Figure 4 249 Header Support 7 Slowly drive the windrower forward until windrower feet A enter header supports B Continue driving slowly forward until the feet engage the supports and the header nudges forward 1008948 A B Figure 4 250 Ground Speed Lever 8 Use the following GSL functions to position the center link hook above the header attachment pin HEADE...

Page 292: ...o the header by pulling upward on the rod end of the cylinder 1008946 A Figure 4 252 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 12 Start the engine 13 Press HEADER UP switch A to raise the header to its maximum height 14 If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop...

Page 293: ...lease and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1021447 A B Figure 4 254 Header Support 16 Install clevis pin A through the support and the windrower lift member and secure it with hairpin B Repeat this step for the opposite side of the machine IMPORTANT Ensure that clevis pin A is fully inserted and that the hairpin is installed behi...

Page 294: ...ge 1029697 A Figure 4 256 Safety Prop Lever 18 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 19 Repeat the previous step for the opposite safety prop 1008947 A Figure 4 257 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 20 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 21 Sto...

Page 295: ...chanical center link will have to be manually connected to the header s center pin DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1021748 A B C Figure 4 259 Header Support 2 Remove hairpin B fr...

Page 296: ...on A 1008925 A Figure 4 261 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 4 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract the header lift cylinders IMPORTANT Before starting the engine for the first time the windrower is operated in a season remove the protective cover from the exhaust stack 1008806 B A Figure 4 262 H...

Page 297: ...ten nut A against the barrel a slight tap with a hammer is sufficient 1008946 A Figure 4 264 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 10 Start the engine 11 Press HEADER UP switch A to raise the header to its maximum height 12 If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinde...

Page 298: ...elease and lower safety prop B onto the lift cylinder c Repeat the previous steps for the opposite lift cylinder 1021447 A B Figure 4 266 Header Support 14 Install clevis pin A through the support and the windrower lift member and secure it with hairpin B Repeat this step on the opposite side of the header IMPORTANT Ensure that clevis pin A is fully inserted and that the hairpin is installed behin...

Page 299: ...ge 1029697 A Figure 4 268 Safety Prop Lever 16 Disengage the safety prop by turning lever A downwards until the lever locks into the vertical position 17 Repeat the previous step for the opposite safety prop 1008947 A Figure 4 269 Ground Speed Lever DANGER Ensure that all bystanders have cleared the area 18 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 19 Sto...

Page 300: ...or R1 Series Rotary Disc Header Hydraulic Center Link Detaching an R or R1 Series Rotary Disc Header from the windrower requires lowering the header stand removing the leg pins disengaging the float springs and disconnecting the electrical and hydraulic connectors DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ...

Page 301: ...fety props on the lift cylinders a Pull lever A and rotate it toward the header to lower safety prop B onto the cylinder b Repeat the previous step for the opposite lift cylinder 1000812 A B C Figure 4 273 Header Boots 5 Remove hairpin B from clevis pin A and remove the clevis pin from header boot C on both sides of the header OPERATION ...

Page 302: ...s installed in storage position B and NOT in engaged position A DANGER Ensure that all bystanders have cleared the area 1029697 A Figure 4 275 Safety Props 7 Disengage the safety props by turning lever A away from the header to raise the safety prop until the lever locks into vertical position Repeat this step to secure the opposite cylinder 8 Start the engine choose a level area and lower the hea...

Page 303: ...nd then operate the link lift cylinder from the cab to disengage center link A from the header 1000784 A B Figure 4 278 Header Drive Hydraulics 12 Disconnect header drive hydraulics A and electrical harness B Refer to the header operator s manual 13 Back the windrower slowly away from the header 1000812 A B C Figure 4 279 Header Boot 14 Reinstall clevis pin A through boot C and secure it with hair...

Page 304: ...n before leaving the operator s seat for any reason 1008946 A Figure 4 280 Ground Speed Lever GSL 1 Start the engine and press HEADER UP switch A to raise the header to its maximum height 2 Rephase the cylinders if one end of the header does not rise fully a Press and hold HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds The cylinders are now phased...

Page 305: ... it with the hairpin IMPORTANT To prevent damage to the lift system when lowering the header lift linkages without a header or weight box attached to the windrower ensure that the float engagement pin is installed in storage position B and NOT in engaged position A 1029697 A Figure 4 284 Safety Prop 7 To disengage the safety props on the lift cylinders a Turn lever A away from the header to raise ...

Page 306: ...he cotter pin from clevis pin B and remove pin B Reinstall the clevis pin in the header 10 Tighten the nut against barrel A A slight tap with a hammer is sufficient 1000784 A B Figure 4 287 Header Drive Hydraulics 11 Disconnect header drive hydraulics A and electrical harness B Refer to the header operator s manual 12 Start the engine and slowly back the windrower away from the header OPERATION ...

Page 307: ...12 A B C Figure 4 288 Header Boots 13 Shut down the engine and remove the key from the ignition 14 Reinstall clevis pin A through each boot C and secure with hairpin B Repeat this step on the opposite side of the header OPERATION ...

Page 308: ... to the instructions supplied with the kit The procedure for attaching a D Series or D1 Series Draper Header varies depending on the type of center link installed on the windrower Refer to the relevant procedure Attaching D or D1 Series Draper Header Hydraulic Center Link with Self Alignment page 216 Attaching D or D1 Series Draper Header Hydraulic Center Link without Self Alignment page 221 Attac...

Page 309: ... instructions are supplied with the kit 4 6 2 Reel Settings The header reel s fore aft position height and speed can be changed using the controls on the ground speed lever GSL 4 6 3 Adjusting Reel Fore Aft Position The reel fore aft position can be changed using the controls on the ground speed lever GSL 1006173 A B Figure 4 292 Ground Speed Lever Press FORWARD switch A or AFT switch B to move th...

Page 310: ...eader On draper headers the reel speed can be set independently or can be set relative to the ground speed of the windrower This can be done using the windrower s header index feature Refer to Setting Header Index Mode page 95 for instructions on enabling header index mode Refer to your header operator s manual for specific windrowing guidelines and recommended speeds Indexing Reel Speed to Ground...

Page 311: ...ing the reel speed to the windrower s ground speed requires setting the minimum reel speed and the reel index speed 1000787 A B C D E Figure 4 294 Operator Console DANGER Ensure that all bystanders have cleared the area OPERATION ...

Page 312: ... second term displayed on the CDM represents the reel index setting c Press FAST button C or SLOW button D until the desired reel index setting is achieved NOTE The reel will continue operating at the minimum reel speed setting when the ground speed drops below the set value CDM screen A may display the message MIN REEL RPM or MPH or KPH This message indicates that the Operator should change the m...

Page 313: ...on C or REEL SLOW button D on the ground speed lever GSL until CDM A displays the message REEL MPH Adjust the reel speed value until your preferred setting appears 22 4 6 6 Draper Speed The speed at which the header s draper belts turn can be controlled from the windrower s cab The draper speed can be set to run independently or relative to the ground speed of the windrower by taking advantage of ...

Page 314: ...dex value in the windrower s cab display module CDM Refer to the following Setting Minimum Draper Speed page 294 Setting Draper Index page 295 Setting Minimum Draper Speed In order to index the speed of the draper to the windrower s ground speed the minimum draper speed setting must be set in the cab display module CDM 1000793 A B C D E Figure 4 296 Operator Console DANGER Ensure that all bystande...

Page 315: ...a IMPORTANT The draper index can only be adjusted while the windrower is traveling at a ground speed greater than the sum of the minimum draper speed and the draper index value 1 Start the engine 2 Engage the header 3 Set HEADER INDEX switch B to ON 4 Press DISPLAY SELECTOR E on the ground speed lever GSL The message DRAPER INDX will appear 24 at location A on the cab display module CDM OPERATION ...

Page 316: ... s speed drops to 12 km h 7 5 mph while the header index value remains the same The CDM will display 9 0 1 5 DRAP INDX where 9 0 7 5 1 5 is the draper speed in mph and 1 5 is the header index setting The windrower is traveling at 13 km h 8 mph with the HEADER INDEX switch set to ON and the draper index value set at 0 9 The CDM will display 8 9 0 9 DRAP INDX where 8 9 8 0 9 is the draper speed in m...

Page 317: ...plays NO HEADER and the knife speed reverts to the operator s selection which will be a value which can range from 800 to 1000 strokes per minute Refer to the header operator s manual for the suggested knife speed for different crops and cutting conditions NOTE The knife speed cannot be programmed outside the range specified for each model of header NOTE The knife speed can be adjusted without shu...

Page 318: ...ith the deck shift option the Operator can choose to deliver crop to the left or right side of the header in addition to being able to deliver the crop between the legs of the windrower Engaging Deck Shift Engaging the deck shift option allows the Operator to choose to deliver crop to the left or right side of the header in addition to being able to deliver the crop between the legs of the windrow...

Page 319: ...tting Float Options with Deck Shift For draper headers equipped with the deck shift option the header float can be set for each deck position The float setting is maintained when the deck shift is engaged DANGER Ensure that all bystanders have cleared the area 1 Start the engine 2 Engage the header 1025101 A B C Figure 4 301 Operator Console 3 Using HEADER TILT SWITCHES A and B on the ground speed...

Page 320: ...l display the selected float value for the left side For example 8 0 L FLOAT R 7 Repeat this procedure to set the float on the right side of the header by using RIGHT switch C Screen D will display the selected float value for both sides For example 8 0 L FLOAT R 3 0 1009920 A B C D Figure 4 304 Deck Shift Switch A Deck Shift Switch B Left Side Delivery C Center Delivery D Right Side Delivery 8 Se...

Page 321: ...aders the auger speed is fixed to the knife speed The cab display module CDM cannot display the auger speed Setting Auger Speed on A40D Auger Headers The speed of the auger on A40D Auger Headers is directly related to the speed of the reel However the auger speed can be controlled independently of the reel 1000793 A B C D E Figure 4 305 Operator Console DANGER Ensure that all bystanders have clear...

Page 322: ...rive speed The auger and reel speeds can only be changed by installing a different size auger drive sprocket or by varying the windrower engine rpm A30D Auger Headers are not equipped with a reel speed sensor therefore no reel or auger speed information is displayed on the cab display module CDM Reel Speed A40D Auger Headers The A40D Auger Header features a hydraulic direct drive reel with an oper...

Page 323: ...r Slow E Fast F Slow G Display Selector NOTE Once the reel speed has been configured subsequent adjustments to the reel speed will NOT affect the auger speed 1 Start the engine 2 Engage the header 3 Set HEADER INDEX SWITCH B to OFF 4 On the ground speed lever GSL press REEL SLOW switch F until a beep is heard The message REEL RPM will appear at location A 5 Press AUGER SLOW button D or FAST button...

Page 324: ...Header Index C Auger Fast D Auger Slow E Reel Fast F Reel Slow G Display Selector 1 Set HEADER INDEX switch B to OFF 2 Press REEL SLOW button F or REEL FAST button E on the ground speed lever GSL until the message REEL RPM appears at location A The displayed value represents the reel speed in terms of rpm mph or km h depending on how the cab display module CDM has been configured NOTE Adjusting th...

Page 325: ... the area 1 First set the minimum reel speed IMPORTANT Set the minimum reel speed while the windrower is stationary that is while the ground speed lever GSL is in the N DETENT position a Start the engine b Engage the header c Set HEADER INDEX switch B to ON d Press DISPLAY SELECTOR button E on the GSL or press the FAST button C or SLOW button D The message MIN REEL will appear at location A The di...

Page 326: ...index value is achieved NOTE The reel will continue operating at the minimum reel speed setting when the windrower s ground speed drops below the set value If this occurs the message MIN REEL will appear at location A To prevent this message from appearing raise the minimum reel speed or increase the windrower s ground speed Examples The windrower is traveling at 8 mph with the HEADER INDEX switch...

Page 327: ...can be programmed on the cab display module CDM and stored in the WCM memory so the knife will operate at the original set point after the header is detached and reattached to the windrower If no header code is detected the CDM displays NO HEADER and the knife speed reverts to the operator s selection from a range of 800 1000 strokes per minute Refer to the header operator s manual for the suggest...

Page 328: ...y Disc Headers come from the Dealer with the required Hydraulic Completion package MD B6272 already installed A Disc Drive kit MD B4657 is also required in order for the windrower to engage with the header NOTE A Hydraulic Coupler kit MD B5497 is also available This kit allows for the quick attachment and removal of multiple header models 4 8 1 Disc Speed The disc speed should be set according to ...

Page 329: ...2 Engage the header 3 Set HEADER INDEX switch B to OFF 4 Press FAST button C or SLOW button D on the ground speed lever GSL The message DISC RPM will appear The displayed value represents the disc speed in rpm 5 Press FAST button C or SLOW button D until the desired disc speed is achieved OPERATION ...

Page 330: ......

Page 331: ...cants specified in 8 2 Recommended Fuel Fluids and Lubricants page 476 Service intervals The recommended service intervals are specified in terms of the windrower s hours of operation or as a period of elapsed time service the windrower at whichever interval occurs first IMPORTANT The recommended intervals are based on typical operating conditions Service the machine more often if it is being oper...

Page 332: ...ge 365 Clean hydraulic oil cooler33 For instructions refer to 5 11 2 Hydraulic Oil Cooler page 420 ü Check hydraulic oil level33 For instructions refer to 5 11 1 Checking and Filling Hydraulic Oil page 419 Clean radiator33 For instructions refer to Maintaining Engine Cooling Box page 373 ü Check tire inflation pressure33 For instructions refer to Inflating Drive Wheel Tire page 430 First 50 Hours3...

Page 333: ...ons refer to 5 5 2 Lubrication Points page 325 S Lubricate walking beam center pivot Annually36 37 ü Check A C blower For instructions refer to Cycling Air Conditioning Compressor Coolant page 159 ü Check antifreeze concentration For instructions refer to Checking Engine Coolant Strength page 368 ü Check battery charge For instructions refer to Maintaining Batteries page 386 ü Check battery fluid ...

Page 334: ...earbox lubricant For instructions refer to Changing Lubricant page 380 p Change charge system and return oil filters For instructions refer to 5 11 4 Changing Hydraulic Oil Filters page 421 ü Inspect safety systems For instructions refer to 5 6 2 Safety Systems page 326 Every 1000 Hours p Change wheel drive lubricant For instructions refer to Changing Wheel Drive Lubricant page 433 1500 Hours or E...

Page 335: ...l injury before servicing the windrower or opening the drive covers Fully lower the header If you intend to service the windrower with the header in the raised position engage the header lift cylinder safety props Disengage the header drive Stop the engine and remove the key from the ignition Wait for all moving parts to come to rest MAINTENANCE AND SERVICING ...

Page 336: ... maintenance tasks DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000068 A B C D Figure 5 1 Hood Open Lower Position 2 Locate latch A behind the grill Lift the latch to release the hood 3 Rais...

Page 337: ...en cleaners or the latch 2 Pull down on the strap grasp the hood when it comes within reach and then lower it until the hood engages latch A 5 3 3 Opening Hood Highest Position To perform extended maintenance or service procedures the hood should be at its highest position DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key ...

Page 338: ...d to rise fully to approximately a 65 angle 5 3 4 Closing Hood Highest Position Once your maintenance or service tasks are complete close the hood again before operating the windrower 1000069 A B C D Figure 5 4 Hood Open Highest Position 1 Pull down on strap B and loop it under lower hook D 2 Grasp strap B and loop it under upper hook C IMPORTANT Failure to hook the strap may result in it becoming...

Page 339: ... 5 4 1 Opening Platforms Standard Position This procedure describes how to open the cab forward left platform Follow the same procedure to open the right platform CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1006274 A B Figure 5 5 Platforms Left cab forward platform A Right cab forward platform B MAINTENANCE AND SERVICING ...

Page 340: ...atform is latched before standing on it 5 4 2 Closing Platforms Standard Position This procedure describes how to close the cab forward left platform Follow the same procedure to close the right platform CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1006274 A B Figure 5 7 Platforms Left cab forward platform A Right cab forward platform B MAINTENANCE AND SERV...

Page 341: ...osition To improve access to the hydraulic system and the battery the platforms can be swung away from the windrower This procedure applies to both platforms CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1006274 A B Figure 5 9 Platforms Left cab forward platform A Right cab forward platform B 1 Open the hood For instructions refer to 5 3 1 Opening Hood Lower...

Page 342: ...ghtly into the engine bay when the platform is in place 5 4 4 Closing Platforms Major Service Position Once your servicing or maintenance tasks are complete close the platform s This procedure applies to both platforms CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1000067 A B Figure 5 12 Platform 1 Swing link A all the way forward 2 Push front cab forward en...

Page 343: ...n A 1000412 A B Figure 5 13 Platform Latch 4 Move platform B cab forward until it stops and engages latch A 5 Close the hood For instructions refer to 5 3 2 Closing Hood Lower Position page 317 MAINTENANCE AND SERVICING ...

Page 344: ...w these procedures to safely lubricate the windrower DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 To learn what type of grease to inject into a fitting refer to 8 2 3 Lubricants Fluids and System Capacities page 477 2 To avoid injecting dirt and gri...

Page 345: ...dule to learn how often to apply grease to these areas 1026433 E B A C D A E Figure 5 15 Lubrication Points A Forked Caster Wheel Bearing Two Places Outer Both Wheels B Top Link Two Places Both Sides C Lubrication Decal MD 183411 D Caster Pivot Both Sides E Forked Formed Caster Wheel Bearing Two Places Inner Both Wheels 50 Hrs 250 Hrs MAINTENANCE AND SERVICING ...

Page 346: ...eated at the operator s station Perform these checks to ensure that the operator presence system is functioning correctly Repairs to this system must be performed by a MacDon Dealer DANGER Ensure that all bystanders have cleared the area CAUTION Park the windrower on a flat level surface Lower the header to the ground put the ground speed lever into the N DETENT position and center the steering wh...

Page 347: ... but NOT in the N DETENT position try to start the engine The cab display module CDM will display the message NOT IN NEUTRAL on the upper line and the message CENTER STEERING WHEEL on the lower line and will emit a repeating beep the engine should NOT start If the engine starts the system requires adjustment Contact your MacDon Dealer for more information A properly functioning system should opera...

Page 348: ...trol Panel Removed 2 Loosen jam nut A 3 Turn nut B to either tighten or loosen the pivot The nut should be tightened until snug and then loosened by half a turn 4 Tighten jam nut A 5 Test the movement of the GSL Repeat this procedure as needed 1007216 A B Figure 5 18 Control Panel 6 Reinstall control panel B and secure it with five screws A MAINTENANCE AND SERVICING ...

Page 349: ...turn nut A clockwise to compress the spring 4 To decrease the resistance turn nut A counterclockwise to release the spring tension 5 6 4 Steering Adjustments The windrower s steering link pivots and steering chain tension may need adjustment from time to time Checking Steering Link Pivots If the windrower s steering feels vague or sloppy the steering link pivots may need tightening or the ball joi...

Page 350: ...SL A in the N DETENT position 2 Shut down the engine and remove the key from the ignition 1000833 A B Figure 5 22 Steering Rods 3 Check steering rod bolts A for looseness and ball joints B for any perceptible movement 1000834 A B Figure 5 23 Steering Rods Pump End MAINTENANCE AND SERVICING ...

Page 351: ... correctly For instructions refer to 5 6 2 Safety Systems page 326 Checking and Adjusting Steering Chain Tension If the windrower s steering feels vague or sloppy the steering chain tension may require adjustment DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any ...

Page 352: ...Loosen nut A and turn nut B until the spring length is 16 mm 5 8 in b Tighten nut A against nut B c Verify that the steering chain is taut and that the steering shaft is free to rotate 5 6 5 Park Brake The brake is applied when the neutral interlock is fully engaged To engage the interlock and the brake the ground speed lever GSL must be in the N DETENT position and the steering wheel centered MAI...

Page 353: ...ab suspension components by preventing the cab shocks from fully extending The straps do not require regular maintenance but they should be inspected every 100 hours 1014589 A Figure 5 27 Cab Suspension 1 Inspect the material on straps A for evidence of fraying or tearing 2 If material is torn or frayed contact your MacDon Dealer for replacement straps MAINTENANCE AND SERVICING ...

Page 354: ...maintenance schedule Removing Fresh Air Intake Filter The windrower s fresh air intake filter can be accessed from underneath the right cab forward platform DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Open the right cab forward platform For instruc...

Page 355: ...ide 3 Hold the air nozzle next to the filter element s inner surface and move the nozzle up and down the pleats 4 Repeat Steps 1 page 335 to 3 page 335 as needed 5 Hold a bright light inside the element and check carefully for holes Discard any element that shows even a small hole 6 Check the outer screen for dents 7 Check the filter gasket for cracks tears or other signs of damage If the gasket i...

Page 356: ...n be cleaned and inspected it must be removed from the windrower s cab DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason If you intend to replace the return air filter refer to 8 2 4 Filter Part Numbers page 478 for the appropriate part number 1000132 A B ...

Page 357: ...er 5 Secure filter assembly B to the cab wall with knobs A Cleaning Return Air Cleaner Filter If the filter is in good condition it may be cleaned instead of replaced 1020943 A Figure 5 36 Return Air Filter 1 Mix a solution of warm water and detergent in a suitable container Soak filter A in the solution for a few minutes 2 Agitate the solution to flush dirt out of the filter 3 Rinse filter A with...

Page 358: ... the blowers The evaporator is located inside the heating air conditioning unit under the windrower s cab Removing Air Conditioner Cover To access the air conditioning evaporator core the air conditioner A C cover must be removed DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operato...

Page 359: ...rough the evaporator fins from blower side A first Direct the air straight into the evaporator to prevent fin damage Using a nozzle extension makes this procedure easier 4 Repeat Step 3 page 339 at side B opposite the blowers 1009960 A B C C Figure 5 40 HVAC System 5 If you cannot feel the compressed air blowing through the evaporator core proceed as follows a Protect blower motor A from water b S...

Page 360: ...tches Low pressure switch The low pressure switch is closed when there is sufficient refrigerant in the system and the pressure is above 234 kPa 34 psi The system remains pressurized at about 414 483 kPa 60 70 psi with the compressor off When the A C system is turned on the compressor starts because the system pressure is above 234 kPa 34 psi As the system gets colder the suction pressure low side...

Page 361: ...If the compressor cycles rapidly due to rapid changes in pressure the cab display module CDM will display the message CHECK A C SYSTEM Contact your MacDon Dealer for more information Servicing Air Conditioning Compressor Beyond replacing the air conditioner compressor belt most service procedures will have to be performed by a MacDon Dealership To replace the air conditioner compressor s belt refe...

Page 362: ...ther information NOTE QSB 4 5 and QSB 6 7 Cummins Engine 4021531 are supplied with your machine 5 9 2 Turning Engine Manually To manually turn the engine with the flywheel an access hole is provided on the left cab forward side of the engine for a barring tool which can be obtained from the engine manufacturer DANGER To prevent bodily injury or death from the unexpected startup of the machine alwa...

Page 363: ...clean the area around the plastic cap on access hole A Remove the cap IMPORTANT Ensure that nothing falls into the gearbox oil reservoir 6 Insert barring tool B into the flywheel housing until it engages the ring gear 7 Attach a 1 2 in square drive ratchet or breaker bar to the barring tool and turn it 8 Remove barring tool B and then clean the oil from around access hole A 9 Clean the plastic cap...

Page 364: ...fer to 5 4 2 Closing Platforms Standard Position page 320 5 9 3 Engine Oil The engine oil will need to be inspected added to and changed according to the intervals specified in the maintenance schedule Checking Engine Oil Level Check the engine oil level daily that is after every 10 hours of operation Monitor the engine for signs of fluid leakage DANGER To avoid bodily injury or death from the une...

Page 365: ...he low L mark For instructions refer to Adding Engine Oil page 347 IMPORTANT The oil level should be maintained between the low L and high H marks on the dipstick 1009928 A Figure 5 48 Engine Oil Dipstick 8 Replace dipstick A and turn it clockwise to lock it 9 Close the hood For instructions refer to 5 3 2 Closing Hood Lower Position page 317 Changing Engine Oil To change engine oil refer to the f...

Page 366: ...oil has drained out of the tank replace drain plug A 5 Check the condition of the used oil If either of the following is evident have your Dealer correct the problem before starting the engine Thin black oil indicates fuel dilution Milky discoloration indicates coolant dilution 6 Properly dispose of the used oil IMPORTANT Do NOT run the engine without oil in the crankcase or permanent damage to th...

Page 367: ... and System Capacities page 477 for information on the recommended lubricants DANGER To prevent injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Open the hood to the lower position For instructions refer to 5 3 1 Open...

Page 368: ... IMPORTANT Do NOT run the engine when the air cleaner is disconnected or disassembled If you need to replace the air filters refer to 8 2 4 Filter Part Numbers page 478 1022659 A B C D Figure 5 53 Engine Air Intake Export Export models only Engine intake air is drawn through duct A from the hood mounted pre cleaner and then through dual element filter B The air cleaner canister is equipped with as...

Page 369: ...reases the risk of dirt entering the air intake system which can cause severe engine damage Service the air filter ONLY IF the indicator reaches the CHANGE FILTER mark A or registers a reading of 25 in H2O 6 20 kPa IMPORTANT After servicing the filters press the RESET button on the end of indicator B Removing Primary Air Filter The windrower s cab display module CDM will alert the Operator when th...

Page 370: ...eaner Housing 6 Inspect aspirator duct opening A looking for obstructions or damage Clean the opening as needed 1000099 A Figure 5 58 Engine Air Cleaner Primary Filter Element 7 Pull out primary filter element A IMPORTANT Handle the filter element carefully Rough handling of the filter element can knock dirt and debris loose which will contaminate the clean side of the housing MAINTENANCE AND SERV...

Page 371: ... filter gaskets contact the cleaner housing Clean the gasket sealing surfaces of the housing An improper gasket seal is one of the most common causes of engine contamination Wipe every surface with a clean water dampened cloth Check the housing visually to make sure it is clean before putting in a new filter element 11 Check for uneven dirt patterns on the old element These patterns are a valuable...

Page 372: ...5 61 Engine Air Cleaner 2 Align arrow A with the UNLOCK symbol on the end cap and push the end cap fully onto the housing 3 Rotate the end cap clockwise until catch A engages with the housing and you are unable to turn the cap further clockwise 1000096 A B Figure 5 62 Engine Air Cleaner 4 Position end cap B onto the filter housing so that the aspirator points approximately down 5 Secure the end ca...

Page 373: ...e possible degradation of the element material If cleaning is performed there are several risks involved and the following procedure should be followed If any of the following conditions are found the filter element MUST be replaced 1 Use a bright light to inspect the inside of the element looking carefully for holes in the element s fabric 2 Check the outer screen for dents 3 Inspect the filter g...

Page 374: ...ary Ensure that the filter sealing surfaces are soft flexible and are sealing properly Hard seals may allow debris through to the secondary filter Ensure that the canister retaining latches are secure IMPORTANT Do NOT remove the secondary filter element unless it needs replacing For the secondary filter part number refer to 8 2 4 Filter Part Numbers page 478 Do NOT attempt to clean the secondary e...

Page 375: ... connected to the filler tube The hose is connected to a filter that should be changed every year For the fuel tank vent filter replacement part number refer to 8 2 4 Filter Part Numbers page 478 DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason WARNING To...

Page 376: ...e filter and secure both of the hoses with tension clamps B 8 Close the hood For instructions refer to 5 3 4 Closing Hood Highest Position page 318 9 Close the platform For instructions refer to 5 4 2 Closing Platforms Standard Position page 320 Maintaining Fuel Filters The windrower s fuel system is equipped with two threaded cartridge filters a primary and a secondary The primary filter is equip...

Page 377: ...ce area is contaminated Fuel is not able to flow freely At this point the fuel filter should be changed To remove and install a fuel filter refer to the relevant set of procedures Removing Primary Fuel Filter page 357 Installing Primary Fuel Filter page 359 Removing Secondary Fuel Filter page 362 Installing Secondary Fuel Filter page 362 Removing Primary Fuel Filter Removing the primary fuel filte...

Page 378: ...imary Fuel Filter 5 Clean around the head of primary filter A 6 Disconnect the water in fuel WIF sensor from the bottom of the filter housing 7 Remove vent cap B and turn valve C by hand counterclockwise and drain the filter into a container 8 Close valve C 9 Remove collar D with a filter wrench40 10 Remove clear cover E MAINTENANCE AND SERVICING 40 Available from Cummins 3944458 S ...

Page 379: ...ent cap O ring C 41 Discard the filter and the O rings Installing Primary Fuel Filter Install the new primary fuel filter after removing the old filter For the primary fuel filter replacement part number refer to 8 2 4 Filter Part Numbers page 478 MAINTENANCE AND SERVICING 41 Only if using greater than B5 fuel ...

Page 380: ...el Filter 1 Clean cover A collar B and threads C on the filter body 2 Install new filter D 1022752 A B Figure 5 75 Cover and Vent Cap 3 Install new O rings A and B onto the cover and the vent cap42 MAINTENANCE AND SERVICING 42 Only if using greater than B5 fuel ...

Page 381: ... vent cap 7 Reconnect the water in fuel WIF sensor not shown 8 Start the engine Allow the engine to idle for 1 minute 9 While the engine is running slowly open vent cap A and allow the fuel level to drop to about 25 mm 1 in above collar B 10 Close vent cap A and hand tighten the vent cap NOTE It is normal for the fuel level to fluctuate briefly after the engine is started and while it is operating...

Page 382: ...re 5 79 Secondary Fuel Filter 3 Clean around secondary filter head A 4 Place a container under the filter to catch spilled fluid 5 Remove filter B with a filter wrench 6 Clean the gasket mating surface Installing Secondary Fuel Filter The secondary fuel filter must be filled with fuel before it is installed The secondary fuel filter does not have a water separator For the secondary fuel filter rep...

Page 383: ...d unbroken connection between all components of the fuel delivery system fuel supply tank transfer pump transfer hose nozzle and others A wire connection from the fuel delivery system to the machine chassis will equalize the static electric potential between the two machines further reducing the chance of a static electric discharge A properly grounded fuel delivery system has an electrically cond...

Page 384: ...1022763 B A Figure 5 83 Fuel System 4 Place a 20 liter 5 US gallon drain pan under fuel supply hose A at the primary filter 5 Loosen clamp B and pull fuel supply hose A off of its fitting 1026645 A Figure 5 84 Fuel Shut off Valve 6 Route the hose to the drain pan and then open valve A to drain the fuel tank MAINTENANCE AND SERVICING ...

Page 385: ...on the operator s console is active DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Open the hood to the lower position For instructions refer to 5 3 1 Opening Hood Lower Position page 316 102...

Page 386: ...ines and fuel rail contain extremely high pressure fuel Never loosen any fittings Personal injury and property damage can result 1 Shut down the engine and remove the key from the ignition 2 Open the hood to the lower position For instructions refer to 5 3 1 Opening Hood Lower Position page 316 1022765 B A D C Figure 5 87 Primary Fuel Filter 3 Ensure drain valve A at the base of the filter is clos...

Page 387: ...er you measure the engine coolant s antifreeze strength DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION To avoid personal injury from hot coolant do NOT attempt to open the radiator cap until the engine cools 1 Shut down the engine and remove the...

Page 388: ... the cap completely 5 Turn cap A again and remove it 6 Check the coolant in the radiator using an antifreeze tester The tester should indicate that the antifreeze in the coolant will protect the engine at temperatures equal to or greater than 34 C 30 F 7 Inspect the radiator cap before reinstalling it For instructions refer to Inspecting Radiator Cap page 367 8 Reinstall radiator cap A 9 Close the...

Page 389: ...t page 372 Draining and Cleaning Coolant Tank Once the coolant has been drained from the cooling system the system should be flushed and cleaned before being refilled with coolant DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION To avoid personal ...

Page 390: ...running onto the windrower s frame 1000121 1000121 A Figure 5 92 Radiator Drain Valve 5 Remove the radiator cap 6 Open radiator drain valve A located at the bottom of the engine side of the radiator lower tank NOTE The frame has been removed from the illustration for the sake of clarity 1000122 A Figure 5 93 Heater Shut Off Valve 7 Close heater shut off valve A Disconnect the hose on the heater si...

Page 391: ...ne and remove the key from the ignition 16 Drain the water from the cooling system quickly This procedure is identical to the coolant removal procedure NOTE Drain the water from the cooling system as quickly as possible after the engine has been turned off to prevent rust flakes or other sediment from settling 17 Close the drain valves 18 Fill the cooling system with a solution of clean water and ...

Page 392: ...ury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION To avoid personal injury from hot coolant do NOT attempt to open the radiator cap until the engine cools NOTE Do NOT add coolant directly into the radiator except when changing coolant 1 Shut down the engine and remove the key...

Page 393: ...oling Box The windrower engine cooling box components should be cleaned daily and more frequently in severe dust conditions Refer to the following list of procedures before attempting to perform maintenance on the engine cooling box components Opening Cooler Box Screen page 373 Charge Air Cooling page 374 Cleaning Screens and Coolers page 374 Cleaning Cooler Box Components page 376 Adjusting Scree...

Page 394: ...ystem For instructions on cleaning charge air cooler A and the rest of the air cooling system refer to Cleaning Screens and Coolers page 374 and Cleaning Cooler Box Components page 376 Cleaning Screens and Coolers When the engine is running two electrically driven rotors and suction from the engine s cooling fan sweep and vacuum debris away from the cooling box screen If the screen is not being cl...

Page 395: ...14957 A Figure 5 101 Cooler Box Screen 6 Blow debris out of duct A using compressed air 7 Clean the screen using compressed air 1000172 A B C Figure 5 102 Screen Cleaner Assembly 8 Move screen cleaner assembly C back into position Secure it with bolts and nuts B 9 Check the clearance between duct A and the screen For instructions refer to Adjusting Screen Cleaner Rotor to Screen Clearance page 377...

Page 396: ...may also be cleaned at the same time 1 Open the cooler box screen For instructions refer to Opening Cooler Box Screen page 373 1000175 A B Figure 5 103 Right Cooler Access Door 2 Lift latch A and open right access door B 1000275 A Figure 5 104 A C Condenser Assembly 3 Slide out oil cooler air conditioning condenser assembly A 1000176 A B Figure 5 105 Left Cooler Access Door 4 Lift latch A and open...

Page 397: ...x C 10 Close the side access door Lock the door with the lever 11 Close the access door on top of the cooling box Secure it with the wing nut 12 Close the cooler box screen For instructions refer to Closing Cooler Box Screen page 378 Adjusting Screen Cleaner Rotor to Screen Clearance For the cooler box s screen cleaners to work effectively the proper clearance between the trailing edge of the scre...

Page 398: ...hten nuts D on the motor mount 9 Close the hood For instructions refer to 5 3 2 Closing Hood Lower Position page 317 Closing Cooler Box Screen Once you are finished maintaining or servicing the cooler box close the cooler box screen DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the oper...

Page 399: ... the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Check the lubricant level every 50 hours as follows 1026908 A Figure 5 110 Gearbox Lubricant Check Plug 1 Park the windrower on level ground 2 Shut down the engine and remove the key from the ignition 3 Remove check plug A The lubricant should be visible through the hole 10008...

Page 400: ...ition before leaving the operator s seat for any reason NOTE The engine should be warm when changing the gearbox lubricant 1 Shut down the engine and remove the key from the ignition 2 Place a drain pan of a capacity of at least 4 liters 1 US gallon under the gearbox 1026910 A B Figure 5 112 Gearbox Lubricant Drain Plug 3 Remove drain plug B and let the oil drain completely 4 Install drain plug B ...

Page 401: ...er If the dents are relatively large increased bearing and cylinder wear will occur due to increased exhaust temperatures 4 Ensure that the exhaust system is properly secured Brackets B should fit securely to muffler C and to the engine IMPORTANT Do NOT change the muffler type piping sizes or the exhaust configuration See your Dealer for any needed replacement parts 5 9 9 Belts The fan belt and th...

Page 402: ...leys in the order 3 2 1 as shown 10 Insert the drive end of a 1 2 in drive ratchet wrench into belt tensioner B 11 Rotate the tensioner counterclockwise until belt A can be slipped onto pulley C Release the tensioner and remove the wrench 12 Ensure that the belt is properly seated in all pulley grooves 1000078 A B Figure 5 117 A C Compressor 13 Reinstall compressor belt A 14 Pry the compressor awa...

Page 403: ...d from the lower position For instructions refer to 5 3 2 Closing Hood Lower Position page 317 Replacing Air Conditioner Compressor Belt If the air conditioner compressor belt shows evidence of wear or damage it will need to be replaced DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the ...

Page 404: ...e s warranty To configure the engine s intermediate speed control function refer to Engine Intermediate Speed Control page 162 Throttle Adjustment The engine speed is controlled by a throttle lever connected to an electronic sensor inside the console The throttle lever in the cab should be able to move the throttle sensor through its full range without contacting the console at any point If the th...

Page 405: ... to the windrower When welding on any part of the machine disconnect the battery cables and alternator wire For instructions refer to 1 8 Welding Precautions page 9 Always disconnect the battery s ground cable when working with the alternator or the regulator Do NOT attempt to polarize the alternator or regulator If wires are disconnected from the alternator ensure that terminals A and B are recon...

Page 406: ...9 Keep the battery case clean To clean the case wipe it with a damp cloth Keep all connections to the battery clean If there is corrosion on the battery terminals apply a paste of baking soda and water to the terminals and scrub them with a brush A light coating of grease applied to the terminals after the cables are attached will reduce the future occurrence of corrosion To safely store a battery...

Page 407: ... Stop charging the battery or reduce the charging rate if the battery feels hot or is venting electrolyte fluid The battery s temperature must NOT exceed 52 C 125 F The maximum charge rate in amperes should be NO MORE than 1 3 of the battery s reserve capacity rating If the terminal voltage exceeds 16 0 volts while the battery is being charged reduce the charging rate Continue charging the battery...

Page 408: ...se and the current does not decrease in a two hour period If the battery case gets hot during charging or emits large amount of gasses stop charging the battery and investigate IMPORTANT NEVER overcharge batteries Excessive charging will shorten battery life To charge a battery follow these steps DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the en...

Page 409: ...t A on the windrower frame 4 Attach one end of the second cable to the negative terminal of the booster battery and the other end to ground post B on the windrower frame 5 Start the engine 6 After the engine starts disconnect the cable from windrower ground post B first and then disconnect the other end of the cable from the negative terminal of the booster battery 7 Disconnect the cable from the ...

Page 410: ...artup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Open the hood to the highest position For instructions refer to 5 3 3 Opening Hood Highest Position page 317 3 Move the platform on the left cab forward side of the machine to the open position For instructi...

Page 411: ...ect Switch 3 Ensure battery main disconnect switch A is turned to the POWER OFF position NOTE The battery main disconnect switch is located on the right frame rail beside the batteries 1023971 A B C D E E F Figure 5 128 Batteries 4 Remove bolt A securing the platform arm to the platform Swing arm B out of the way 5 Remove the black plastic covers from negative cable clamps D Loosen the clamps and ...

Page 412: ...er s electrical system Replacement batteries must meet the specifications shown in the following table Table 5 2 Battery Specification Rating Group CCA min Volt Maximum Dimension Heavy duty off road vibration resistant BCI 29H or 31A 650 12 334 x 188 x 232 mm 13 25 x 7 37 x 9 44 in 1006037 A Figure 5 130 Battery Main Disconnect Switch 1 Ensure that battery main disconnect switch A is turned to the...

Page 413: ... from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Open the right cab forward maintenance platform For instructions refer to 5 4 1 Opening Platforms Standard Position page 319 1006037 A Figure 5 132 Battery Main Disconnect Switch 2 Ensure battery main disconnect switch A is turned to the POWER ...

Page 414: ...e battery main disconnect switch to the POWER ON position 8 Close the platform For instructions refer to 5 4 2 Closing Platforms Standard Position page 320 5 10 3 Headlights Engine Forward These lights sit at the end of the engine compartment They are used as headlights when the windrower is operating in engine forward mode Replacing Headlight Bulb If a headlight bulb is burnt out or damaged it wi...

Page 415: ...y 2 Detach the wiring harness connector from the headlight assembly Remove rubber insulator boot A 1000847 A B Figure 5 136 Headlight Assembly 3 Pinch wire retainer A and lift it away from the hooks 4 Remove bulb B from the headlight body MAINTENANCE AND SERVICING ...

Page 416: ... the glass of the new light bulb when installing it into the headlight body Contaminants on the surface of the bulb can cause hot spots which can cause the bulb to fail prematurely Use a cloth or gloves when installing the new bulb 6 Secure the bulb with wire retainer A 1000846 A Figure 5 138 Headlight Assembly 7 Replace rubber insulator boot A 8 Push the connector onto the light bulb MAINTENANCE ...

Page 417: ...ing the headlights DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason NOTE When aligning the headlights a header should be attached to the windrower and raised This will ensure that the headlights are aligned for operating conditions 1 Park the windrower on...

Page 418: ... lights A and set HIGH LOW switch B to LOW BEAM 1022703 A Figure 5 142 Headlights 4 To align the headlights you will need to tighten or loosen any or all of adjusting screws A Ensure that the beam remains centered when making adjustments NOTE The adjustments made apply only to the headlights when they are in low beam mode MAINTENANCE AND SERVICING ...

Page 419: ...le while the headlight sits 7 5 m 25 ft from a vertical surface such as a wall dimension B 5 10 4 Field Lights Cab Forward The field lights allow the Operator to see the header and the area immediately around the windrower when the windrower is operating in cab forward mode Adjusting Field Lights The field lights should be adjusted in conditions which resemble the windrower s real world operating ...

Page 420: ...ield lights is similar 5 10 5 Floodlights Cab Forward The windrower s floodlights illuminate the left and right sides of the windrower s operating area when the windrower is operating in cab forward mode Adjusting Forward Floodlights The forward floodlights can not be adjusted Replacing Bulb in Cab Forward Floodlight If a floodlight bulb is burnt out or damaged it will need to be replaced Use part...

Page 421: ...ndholds A on the cab s front corners stand on the header s anti slip strips 4 Remove two screws B Remove light bezel C 5 Remove the floodlight body from its receptacle 1000837 A B C Figure 5 148 Floodlight Assembly 6 Pinch wire retainer A and lift it away from the hooks 7 Remove bulb B from the floodlight body Remove the wire from connector C MAINTENANCE AND SERVICING ...

Page 422: ...and screws B 5 10 6 High Intensity Discharge Auxiliary Lighting Option Two optional high intensity discharge HID lights installed on the windrower s mirrors provide additional lighting during field operation They are usable only when the windrower is operating in cab forward mode Replacing High Intensity Discharge Floodlights Model year 2012 and newer M155 Self Propelled Windrowers may have a set ...

Page 423: ... maintenance platform 1015368 A Figure 5 152 Lamp Harness Connector View from Underside of Mirror 4 Locate the lamp electrical harness connector on the bottom of the mirror assembly Disconnect lamp harness connector A 1015365 A B Figure 5 153 Hardware and Light Harness Grommet View from Underside of Mirror 5 Feed the lamp electrical harness through grommet B 6 Remove nut A 7 Remove the old HID lam...

Page 424: ... A B Figure 5 155 Hardware and Light Harness Grommet View from Underside of Mirror 9 From the underside of the mirror feed the electrical connector through grommet B 10 Secure the HID lamp with retained nut A 1015368 A Figure 5 156 Lamp Harness Connector View from Underside of Mirror 11 Connect lamp harness connector A MAINTENANCE AND SERVICING ...

Page 425: ...rower s real world operating conditions DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Turn the lights ON 1005944 B C A Figure 5 158 HID Auxiliary Lights 3 Loosen bolt A and nut C inside the ...

Page 426: ...ne and remove the key from the ignition 2 Turn the lights ON 1000889 A B Figure 5 159 Rear Floodlight 3 Loosen bolts A and B 4 Move the light to the desired position 5 Tighten bolts A and B Replacing Bulb in Rear Floodlight If a rear floodlight bulb is burnt out or damaged it will need to be replaced DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop th...

Page 427: ...other chemicals from your skin will cause the bulb to fail prematurely 6 Remove bulb B from the floodlight body Remove the wire from connector D 7 Insert new bulb B into the floodlight body matching the slots on new bulb B with lugs C 8 Secure the bulb with wire retainer A 9 Push the wire into connector D 1000831 A B Figure 5 162 Rear Floodlight 10 Position the floodlight body in its receptacle en...

Page 428: ...0 A Figure 5 164 Red and Amber Lights 4 Remove two screws A from the lens Remove the lens 5 Push and twist the light bulb to remove it from its socket 6 Install the new bulb in its socket ensuring that the base of the bulb is properly engaged in its socket Replace the bulb in a red light with trade 1157 Replace the bulb in an amber light with trade 1156 7 Reinstall the lens and secure it with scre...

Page 429: ...con and the its attachment hardware 3 Clean the residue from support D 4 Install new beacon C with gasket E onto the support Secure the beacon with bolts F washers G and nuts B 5 Torque the nuts to 0 65 Nm 5 75 lbf in IMPORTANT Do NOT exceed a torque value of 2 0 Nm 17 7 lbf in 6 Connect wiring A 7 Ensure that the beacons operate correctly For instructions refer to 3 7 Exterior Lighting page 47 5 ...

Page 430: ... 5 Pull the gauge out of the console NOTE The wiring harness does not need to be disconnected from the gauge 6 Twist bulb holder A counterclockwise until it is loose Pull the bulb holder from the back of the gauge 7 Insert the new bulb into the gauge Turn the bulb clockwise until it is locked in place 8 Push the gauge into the console 9 Attach bracket C to the back of the gauge Secure the bracket ...

Page 431: ...y 2 Disconnect the old dome light assembly from the wiring harness 3 Connect the new dome light MD 183413 to the wiring harness 4 Install the new dome light assembly and secure it with two screws A 5 10 13 Replacing Ambient Light Fixture The ambient light fixture improves visibility inside the cab If the ambient light is burnt out or damaged it will need to be replaced 1000897 A Figure 5 170 Ambie...

Page 432: ...ircuit Breakers and Fuses The circuit breakers and fuses are located inside a fuse box mounted on the right cab forward side of the frame under the platform Accessing Main Fuse Box The main fuse box can be found on the windrower s frame under the right cab forward platform DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key ...

Page 433: ...l the fuse out of its receptacle and hold it up to a light source If the fuse is damaged the wire inside will be broken If you see a broken wire the fuse must be replaced 6 If the fuse is damaged insert a new fuse into the receptacle If the fuse is undamaged insert the removed fuse back into its receptacle IMPORTANT Replacement fuses should match the current rating on the decal Refer to Fuse Box D...

Page 434: ...r A pull the breaker out of its receptacle Replace the removed circuit breaker with the new circuit breaker 5 To replace relay B pull the relay out of its receptacle Replace the removed relay with the new relay 6 Reinstall the fuse box cover Secure it with the wing nut MAINTENANCE AND SERVICING ...

Page 435: ...sion A Fuse Box Decal Refer to this diagram to learn the function and specifications for the fuses circuit breakers and relays in the windrower s main fuse box 1030104 Figure 5 175 Fuse Decal MAINTENANCE AND SERVICING ...

Page 436: ...ove the key from the ignition 2 Move the right cab forward platform aftward 1000827 A B Figure 5 176 125A Main Fuses 3 To check the condition of a fuse pull tab A and open cover B 1030244 A B Figure 5 177 125A Main Fuse 4 Inspect fuse A for evidence of damage 5 If the fuse is damaged it will need to be removed To remove fuse A remove two nuts B and pull the fuse free from its holder NOTE The exist...

Page 437: ...76 417 Revision A 1000827 A B Figure 5 178 125A Main Fuses 8 Close cover B and secure it with tab A 9 Return the platform to the operating position Ensure that the lock is engaged MAINTENANCE AND SERVICING ...

Page 438: ...ith gangrene IMPORTANT Contaminants such as dirt dust and water are the major cause of damage to the hydraulic system If the hydraulic system s components must be disconnected for service protect the ends of hoses tubing and ports from contamination Cover openings with clean lint free towels or clean plastic bags Before installing a replacement hydraulic hose flush the inside of the hose with clea...

Page 439: ... engine and remove the key from the ignition 4 Open the hood to the lower position For instructions refer to 5 3 1 Opening Hood Lower Position page 316 1000436 A Figure 5 181 Hydraulic Oil Sight Glass NOTE Sight glass A can be found under the hood on the right side of the hydraulic fluid reservoir It allows the Operator to inspect the hydraulic oil to determine its level If there is no oil visible...

Page 440: ... hydraulic oil cooler is located inside the cooling box behind the radiator It should be cleaned daily with compressed air For instructions refer to Cleaning Cooler Box Components page 376 5 11 3 Changing Hydraulic Oil The hydraulic oil should be changed according to the interval specified in the maintenance schedule DANGER To prevent bodily injury or death from the unexpected startup of the machi...

Page 441: ...filters should be replaced at the same time according to the intervals specified in the machine s maintenance schedule 1009205 A B Figure 5 185 Hydraulic Oil Filters Change the hydraulic oil filters after the first 50 hours of operation and after every 500 hours thereafter The replacement part for filter A MD 112419 and the service kit for filter B MD 320360 can be obtained from your Dealer Charge...

Page 442: ...d the new filter can be installed NOTE For the charge oil filter replacement part number refer to 8 2 4 Filter Part Numbers page 478 1000912 A Figure 5 187 Charge Oil Filter 1 Clean the gasket surface of the filter head 2 Apply a thin film of clean oil to the filter gasket 3 Screw new filter A onto the mount Tighten the filter until the gasket contacts the filter head 4 Tighten the filter an addit...

Page 443: ...1 Opening Platforms Standard Position page 319 1000911 A Figure 5 188 Return Oil Filter 3 Clean around the head of filter A 4 Place a container beneath filter A to collect any oil that may leak out 5 Unscrew filter A using a filter wrench 6 Dispose of the used oil and the filter in accordance with local legislation 1007179 A B C D Figure 5 189 Return Oil Filter 7 Remove gasket C from groove B in f...

Page 444: ... gasket C into groove B in filter head A 4 Screw new filter D onto the filter head until the gasket contacts the filter 1000911 A Figure 5 191 Return Oil Filter 5 Tighten filter A an additional 1 2 turn by hand IMPORTANT Do NOT use a filter wrench to install the oil filter Overtightening can damage the gasket and the filter 6 Check the hydraulic oil level For instructions refer to 5 11 1 Checking ...

Page 445: ...ithin a few hours by a doctor familiar with this type of injury Otherwise this injury becoming infected with gangrene IMPORTANT Contaminants such as dirt dust and water are the major cause of damage to the hydraulic system If the hydraulic system s components must be disconnected for service protect the ends of hoses tubing and ports from contamination Cover openings with clean lint free towels or...

Page 446: ...led and enabled NOTE The CDM emitting a warning tone is normal when the operating pressure is close to the compensator valve s pressure setting Table 5 3 Header Hydraulic Pressures Header Model Application System Windrower Absolute Pressure Limit Setting kPa psi Suggested Overload Warning Setting kPa psi R R1 Series Disc pressure 28 958 4200 27 579 4000 D D1 Series Reel draper pressure 22 063 3200...

Page 447: ...de of the machine to the open position For instructions refer to 5 4 1 Opening Platforms Standard Position page 319 1000868 A B Figure 5 195 Multifunction Control Manifold 3 Loosen inner knob B on the needle valve Adjust the knob as follows Turn outer knob A clockwise to decrease the drop rate Turn outer knob A counterclockwise to increase the drop rate 4 Tighten inner knob B 5 Check the drop rate...

Page 448: ...e Decal NOTE Refer to reel drop rate decal A for information on how changing the valve position affects the reel s drop rate 8 Close the platform For instructions refer to 5 4 2 Closing Platforms Standard Position page 320 5 11 6 Traction Drive Hydraulics The windrower transmission consists of two variable displacement axial piston hydraulic pumps each drive wheel has its own dedicated pump The pu...

Page 449: ...at for any reason The incorrect charge pressure setting may result in the charge pressure pump being unable to build the required system pressure and or inadequate loop flushing flows The correct charge pressure MUST be maintained under all conditions in order to maintain pump control performance and to operate the brake release Check the charge pump pressure as follows 1 Open the hood fully For i...

Page 450: ...e Ensure that the tire is correctly seated before inflating it to operating pressure Do NOT remove install or make repairs to a tire on a rim unless you have the proper equipment and experience to perform the job Take the tire and rim to a qualified tire repair shop If the tire is NOT in the correct position on the rim or if it is overinflated the tire bead can loosen on one side causing air to le...

Page 451: ... 1007534 A Figure 5 200 Drive Wheel Nut Tightening Sequence 1 Tighten drive wheel nuts A Ensure that the nuts and studs are dry Do NOT apply lubricant or anti seize compound to the threads of the wheel studs Torque each nut to 510 Nm 375 lbf ft using the tightening sequence shown at right 2 Repeat the tightening sequence twice more 3 Retorque the installed wheel every hour until two consecutive ch...

Page 452: ...e leaving the operator s seat for any reason CAUTION Park on a flat level surface with the header on the ground the ground speed lever GSL in the N DETENT position and the steering wheel in the locked position centered To confirm that the parking brake is engaged wait for the cab display module CDM to beep and display the message IN PARK IMPORTANT Do NOT mix lubricants of different brands or speci...

Page 453: ...beep and display the message IN PARK 1007553 A B Figure 5 203 Drive Wheel Hub 1 Park the windrower on level ground Position the windrower so that one of drain plugs A or B is at the lowest point on the drive wheel hub as shown 2 Shut down the engine and remove the key from the ignition 3 Place a container large enough to hold at least 2 liters 2 quarts of fluid under lower drain plug B 4 Remove bo...

Page 454: ...e adequate support for the windrower 1 Detach the header 2 Park the windrower on level ground Block the wheels which are not being removed 1020876 A B Figure 5 205 Ground Speed Lever 3 Place ground speed lever GSL A in N DETENT position B 4 Shut down the engine and remove the key from the ignition 1016454 A B Figure 5 206 Drive Wheel Jack Point 5 Place a jack under leg jack point A and raise the d...

Page 455: ...suitable lifting device to remove drive wheel A Installing Drive Wheel The drive wheel will need to be handled with a lifting device to be safely installed on the windrower CAUTION Use a suitable lifting device capable of supporting a minimum of 907 kg 2000 lb to lift the wheel 1008812 A B C D Figure 5 208 Drive Wheel 1 Position drive wheel A against wheel drive hub B so that air valve C faces awa...

Page 456: ...nuts For instructions refer to Tightening Drive Wheel Nuts page 431 6 Raise the windrower and remove the jack For instructions refer to Lowering Drive Wheel page 436 Lowering Drive Wheel Once the drive wheel is secured to the wheel hub the windrower can be lowered CAUTION Jack stand must be capable of supporting a minimum of 2268 kg 5000 lb 1016454 A B Figure 5 210 Drive Wheel Leg Jack Point 1 Pla...

Page 457: ...e repair shop If the tire is NOT in the correct position on the rim or if it is overinflated the tire bead can loosen on one side causing air to leak at high speed and with great force An air leak of this nature can thrust the tire in any direction endangering anyone in the area Check the tire pressure according to the interval specified in the maintenance schedule Caster tire pressure should be 6...

Page 458: ...ster 1000548 A B 1 2 3 4 5 6 Figure 5 213 Formed Caster Wheel Bolt Tightening Sequence 1 Position wheel B on the hub Install wheel bolts A 2 Tighten wheel bolts A to 163 Nm 120 lbf ft using the tightening sequence shown Repeat the tightening sequence three times Raising Caster Wheel Formed and Forked The caster wheel will need to be raised off of the ground to be removed or installed DANGER To pre...

Page 459: ...til caster wheel assembly B is no longer in contact with the ground Use a suitable lifting device capable of lifting a minimum of 2268 kg 5000 lb to lift the windrower 5 Place a jack stand beneath the walking beam Lower the jack until the beam rests on the stand Lowering Caster Wheel Formed and Forked Once the caster wheel is secured to the caster the windrower can be lowered CAUTION The jack stan...

Page 460: ...Once the caster wheel has been raised the forked caster axle assembly can be removed from the windrower and the wheel can be removed from the axle assembly CAUTION A wheel assembly is heavy Support the wheel assembly before removing the axle bolts 1 Raise the caster wheel For instructions refer to Raising Caster Wheel Formed and Forked page 438 1006260 A B C D E Figure 5 217 Forked Caster Wheel 2 ...

Page 461: ... 1006261 B C A Figure 5 219 Forked Caster Wheel 1 Position wheel assembly C on axle assembly B Install wheel nuts A 2 Torque wheel nuts A For instructions refer to Tightening Caster Wheel Hardware page 437 1006260 A B C D E Figure 5 220 Forked Caster Wheel 3 Position wheel assembly D in forked caster E 4 Position cover plates C as shown and install eight bolts A four on each side of caster to secu...

Page 462: ...2 Remove six bolts A securing wheel B to the hub 3 Remove wheel B Installing Formed Caster Wheel Formed caster wheels are attached directly to the caster wheel hub CAUTION A wheel assembly is heavy Support the wheel assembly before removing the axle bolts 1000548 A B 1 2 3 4 5 6 Figure 5 222 Formed Caster Wheel 1 Position wheel assembly B on the caster wheel hub Secure the wheel with six wheel bol...

Page 463: ... ballast fluid is level with the wheel s valve stem when the stem is at the 12 o clock position while the windrower is on level ground When adding ballast fluid to the caster wheels always add an identical amount to each wheel The caster wheels can safely hold any volume of ballast fluid up to and including their maximum capacity as specified in the table below Table 5 6 Recommended Ballast Weight...

Page 464: ... ft single reel 0 0 38 10 91 200 7 5 x 16 10 x 16 16 5 x 16 1 D Series 9 1 m 30 ft double reel steel fingers and conditioner 10 7 m 35 ft double reel 5 or 6 bat 69 18 170 380 115 30 288 630 Level ground 10 x 16 Level ground 16 5 x 16 1 Hills 16 5 x 16 1 D Series 12 1 m 40 ft 115 30 288 630 158 41 377 830 16 5 x 16 1 MAINTENANCE AND SERVICING ...

Page 465: ...ing conditions 8 2 2 Fuel Specifications page 476 Oil in crankcase is the wrong type Use recommended oil 8 2 3 Lubricants Fluids and System Capacities page 477 Low battery output Have battery tested Check battery electrolyte level 5 10 2 Battery page 386 Poor battery connection Clean and tighten loose connections 5 10 2 Battery page 386 Faulty starter Contact Dealer Contact Dealer Loose electrical...

Page 466: ...ct Dealer Contact Dealer Symptom Lack of power Engine timing incorrect Contact Dealer Contact Dealer Engine oil viscosity too high Use recommended oil 8 2 3 Lubricants Fluids and System Capacities page 477 Intake air restriction Service air cleaner 5 9 4 Air Intake System page 348 Clogged fuel filter Replace primary fuel filter and if necessary replace secondary fuel filter Maintaining Fuel Filter...

Page 467: ...ct Dealer Defective water pump Contact Dealer Contact Dealer Symptom High fuel consumption Clogged or dirty air cleaner Service air cleaner 5 9 4 Air Intake System page 348 Engine overloaded Reduce ground speed Driving Forward in Cab Forward Mode page 168 Improper valve clearance Contact Dealer Contact Dealer Engine timing incorrect Contact Dealer Contact Dealer Dirty fuel injector nozzles Contact...

Page 468: ...ng Forward in Cab Forward Mode page 168 Controls not in NEUTRAL Move steering wheel to CENTER position Driving in Reverse in Cab Forward Mode page 169 Controls not in NEUTRAL Disengage header Engaging and Disengaging Header page 201 Relay not functioning Check relay and wire connections 5 10 Electrical System page 385 Main fuse defective blown Replace main fuse 5 10 Electrical System page 385 Key ...

Page 469: ... for a break in a wire or a poor ground Symptom Lights do not light Burned out or defective light bulb Replace light bulb Replacing Headlight Bulb page 394 Burned out or defective light bulb Replace light bulb Replacing Bulb in Cab Forward Floodlight page 400 Burned out or defective light bulb Replace light bulb Replacing Bulb in Rear Floodlight page 406 Broken wiring Check wiring for broken wire ...

Page 470: ...djusted too low Toggle speed controls on CDM to increase flow D Series and D1 SP Series 4 6 6 Draper Speed page 293 and 4 6 5 Reel Speed page 290 A Series 4 7 1 Auger Speed page 301 Appropriate solenoid on flow control block not being energized Contact Dealer Contact Dealer Symptom Reel and or conveyor turns but lacks power Relief pressure too low Check adjust clean relief valve Contact Dealer Sym...

Page 471: ...tor s seat or replace switch Contact your Dealer Contact Dealer Appropriate solenoid not being energized by activating switch Contact Dealer Contact Dealer Symptom Header drive lacks power Relief valve setting too low Contact Dealer Contact Dealer Hydraulic couplers unions not properly connected Ensure hoses are connected correctly and hose couplers unions are tight Refer to the header operator s ...

Page 472: ...ystem Check hydraulic oil filters 5 11 Hydraulic System page 418 Brakes binding or not releasing fully Check pressure on brake release valve min 1379 kPa 200 psi Contact Dealer Relief valve in tandem pump dirty or damaged Replace relief valve Contact Dealer Symptom With steering wheel centered one wheel pulls more than the other Leakage at pump or motor Contact Dealer Contact Dealer Wheels not in ...

Page 473: ...Dealer Contact Dealer One final drive disengaged Engage final drive Engaging and Disengaging Wheel Drives page 189 Steering controls worn or defective Check GSL and steering for loose worn or damaged ball joints and connecting rods 5 6 3 Ground Speed Lever Adjustments page 327 and 5 6 4 Steering Adjustments page 329 High pressure relief valve stuck open damaged seat Check valve and clean or replac...

Page 474: ... incorrectly Contact Dealer Contact Dealer Parking brake not functioning Contact Dealer Contact Dealer GSL servo adjusted incorrectly Contact Dealer Contact Dealer GSL cable adjusted incorrectly Contact Dealer Contact Dealer Transmission interlock adjusted incorrectly Contact Dealer Contact Dealer Symptom Steering wheel will not unlock Transmission interlock cylinder not working Contact Dealer Con...

Page 475: ... thermostat in engine water outlet manifold Replace thermostat Contact Dealer Heater temperature control defective Replace control Contact Dealer No thermostat in engine water outlet manifold Install thermostat Contact Dealer Symptom Odor from air louvers Plugged drainage hose Blow out hose with compressed air Dirty filters Clean filters Cleaning Return Air Cleaner Filter page 337 Symptom Air cond...

Page 476: ...gerant line Contact Dealer Contact Dealer Leak in system Contact Dealer Contact Dealer Compressor shaft seal leaking Contact Dealer Contact Dealer Clogged screen in receiver drier plugged hose or coil Contact Dealer Contact Dealer Symptom Air conditioning not producing sufficient cooling45 Compressor clutch slipping Remove clutch assembly for service or replacement Contact Dealer Thermostat defect...

Page 477: ...in system Contact Dealer Contact Dealer Excessive moisture in system Contact Dealer Contact Dealer Loose or excessively worn drive belt Tighten or replace as required Tensioning Air Conditioner Compressor Belt page 383 and Replacing Air Conditioner Compressor Belt page 383 Noisy clutch Remove clutch for service or replacement as required Contact Dealer Noisy compressor Check mountings and repair R...

Page 478: ... windrower Problem Solution Reference Symptom Rough ride Seat suspension not adjusted for operator s weight Adjust seat suspension 3 3 Operator s Seat Adjustments page 40 High air pressure in tires Deflate to proper pressure Inflating Drive Wheel Tire page 430 and Inflating Caster Tire page 437 Cab suspension too stiff Adjust suspension Contact Dealer TROUBLESHOOTING ...

Page 479: ...em or the Trimble EZ Pilot wheel column based assisted steering system The windrower s ground speed lever GSL has an automated steering autosteer engage switch the Trimble display mounting kit MD 183348 is supplied in the cab The Trimble AutoPilot system requires the installation of the MacDon automated steering hydraulic interface kit MD B5589 Installation instructions MD 169539 are included in t...

Page 480: ...engine in cold climates much easier Contact your nearest Cummins Engine Distributor to order an engine block heater You will need to provide your engine s model and serial number to ensure that the proper heater is supplied 7 2 2 Engine Fan Air Baffle The Engine Fan Air Baffle kit prevents the windrow formed by the windrower from being disturbed by the exhaust from the engine cooling fan MD B5440 ...

Page 481: ... conditioner knife auger and reel on an auger header to operate in reverse When the windrower is paired with a draper header this kit allows the conditioner and knife to operate in reverse MD B4656 46 47 48 49 Instruction MD 169213 is included with the bundle 7 3 4 Hydraulic Center Link Allows remote adjustment of the header angle using a hydraulic cylinder between the header and the windrower MD ...

Page 482: ...uctions are included in the bundle 7 3 10 Self Aligning Center Link This kit allows the Operator to remotely position the center link cylinder without leaving the operator s station Hydraulic center link MD B4650 must be installed MD B4802 Instruction MD 169004 included in the bundle 7 3 11 Spring with External Booster Spring This kit increases the float capacity of the windrower Install this kit ...

Page 483: ...ing assembly comes with an internal booster spring inside The Spring with Internal Booster Spring kit MD B5303 includes one spring and castings for one side of the windrower Instruction MD 169316 is included in the bundle 7 3 13 Swath Compressor The MacDon Swath Compressor is a large formed polyethylene sheet which is designed to mount to the underside of a MacDon M Series Self Propelled Windrower...

Page 484: ...ndle 7 4 2 Towing Harness The towing harness is used together with the weight box refer to 7 4 3 Weight Box page 464 when towing a D Series Draper Header equipped with slow speed transport option behind the windrower MD B5280 Weight box harness only Includes hitch pin and wiring for use with slow speed header transport option Instruction MD 169278 is included in the bundle 7 4 3 Weight Box A weigh...

Page 485: ... reading the markings on their heads Jam nuts Jam nuts require less torque than nuts used for other purposes When applying torque to finished jam nuts multiply the torque applied to regular nuts by 0 65 to obtain the modified torque value Self tapping screws Use the standard torque values when installing self tapping screws Do NOT install self tapping screws on structural or otherwise critical joi...

Page 486: ... and Grade G Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 113 76 84 9 16 12 148 163 109 121 5 8 11 204 225 151 167 3 4 10 362 400 268 296 7 8 9 583 644 432 477 1 8 874 966 647 716 A 1004958 B C D Figure 8 4 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 8 4...

Page 487: ... 1 4 1 6 13 14 3 5 0 6 2 2 2 5 20 22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25 28 30 20 23 10 1 5 55 60 40 45 12 1 75 95 105 70 78 14 2 0 152 168 113 124 16 2 0 236 261 175 193 20 2 5 460 509 341 377 24 3 0 796 879 589 651 1001370 1001370 A Figure 8 6 Bolt Grades Table 8 6 Metric Class 8 8 Bolts and Class 9 Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lb...

Page 488: ...132 145 97 108 14 2 0 210 232 156 172 16 2 0 326 360 242 267 20 2 5 637 704 472 521 24 3 0 1101 1217 815 901 1001370 1001370 A Figure 8 8 Bolt Grades Table 8 8 Metric Class 10 9 Bolts and Class 10 Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 3 1 5 12 13 3 5 0 6 2 1 2 3 19 21 4 0 7 3 1 3 4 28 31 5 0 8 6 3 7 56 62 6 1 0 10 7 11 8 95 105 8 1 25 26 29 19 2...

Page 489: ... flare seat B for defects that might cause leakage 2 Align tube C with fitting D and thread nut E onto the fitting without lubrication until contact is made between the flared surfaces 3 Torque fitting nut E to the specified number of flats from finger tight FFFT or to a given torque value in Table 8 10 page 469 4 Use two wrenches to prevent fitting D from rotating Place one wrench on fitting body...

Page 490: ...ings Adjustable The standard torque values are provided for adjustable hydraulic fittings If a procedure specifies a different torque value for the same type and size of fitting found in this topic use the value specified in the procedure instead 1003431 A B C D Figure 8 11 Hydraulic Fitting 1 Inspect O ring A and seat B for dirt or obvious defects 2 Back off lock nut C as far as possible Ensure t...

Page 491: ...lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 O Ring Boss Hydraulic Fittings Non Adjustable The standard torque values a...

Page 492: ...bvious defects 2 Check that O ring A is NOT on the threads Adjust O ring A if necessary 3 Apply hydraulic system oil to the O ring 4 Install fitting C into the port until the fitting is hand tight 5 Torque fitting C according to values in Table 8 12 page 473 6 Check the final condition of the fitting REFERENCE ...

Page 493: ...0 298 199 220 32 2 1 2 12 332 365 245 269 O Ring Face Seal Hydraulic Fittings The standard torque values are provided for O ring face seal hydraulic fittings If a procedure specifies a different torque value for the same type and size of fitting found in this topic use the value specified in the procedure instead Torque values are shown in the table below 1001376 Figure 8 14 Hydraulic Fitting 1 Ch...

Page 494: ...4 9 16 1 4 25 28 18 21 5 Note55 5 16 6 11 16 3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note55 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151 167 24 1 2 1 1 2 315 347 232 256 32 2 1 2 2 510 561 376 414 Tapered Pipe Thread Fittings The standard torque values are provided for tapered pipe thread fittings If a procedure specifies a differ...

Page 495: ... excess thread conditioner with an appropriate cleaner 6 Assess the final condition of the fitting Pay special attention to the possibility of cracks in the port opening 7 Mark the final position of the fitting If a fitting leaks disassemble the fitting and check it for damage NOTE The failure of fittings due to overtorquing may not be evident until the fittings are disassembled and inspected Tabl...

Page 496: ...e No 2 fuel with 50 No 1 fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters Table 8 15 Fuel Specification Fuel Specification Sulphur by weight Water and Sediment by volume Cetane No Lubricity No 2 ULSD ASTM D975 0 5 maximum 0 05 maximum 40 C 104 F minimum 520 microns No 1 and No 2 mix56 ULSD n a 0 5 maximum preferred 1 maximum 0 1 maximum 45 55 C 113 131...

Page 497: ... qt Gear lubricant Wheel drive59 SAE 75W 90 API service class GL 5 fully synthetic gear lubricant SAE J2360 preferred 1 4 L 1 5 U S qt Coolant Engine cooling system ASTM D 6210 and CES 14603 Peak Final Charge Global Fleetguard ES Compleat OAT refer to notes following this table 27 5 L 7 3 U S gal 60 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs for API class SJ and CH 4 engine oil ...

Page 498: ...ality is important to the performance of the cooling system Distilled deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate IMPORTANT Do NOT use cooling system sealing additives or antifreeze that contains sealing additives Ethylene glycol and propylene glycol may alter the freeze temperature Verify that the mixture mee...

Page 499: ...ter m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Cels...

Page 500: ...ow source 2114 52 0 Red Coolant temperature Coolant temperature 2 data valid but above normal operational range most severe level 2111 52 3 Amber Coolant temperature Coolant temperature 2 sensor circuit voltage above normal or shorted to high source 2112 52 4 Amber Coolant temperature Coolant temperature 2 sensor circuit voltage below normal or shorted to low source 2113 52 16 Amber Coolant temper...

Page 501: ...data valid but below normal operational range least severe level 2215 94 18 Amber Fuel delivery pressure Fuel pump delivery pressure data valid but below normal operational range moderately severe level 2372 95 16 Amber Engine fuel filter differential pressure Fuel filter differential pressure data valid but above normal operational range moderately severe level 428 97 3 Amber Water in fuel indica...

Page 502: ...d Intake manifold 1 temp Intake manifold air temperature high data valid but above normal operational range most severe level 153 105 3 Amber Intake manifold 1 temp Intake manifold air temperature sensor circuit voltage above normal or shorted to high 154 105 4 Amber Intake manifold 1 temp Intake manifold air temperature sensor circuit voltage below normal or shorted to low source 488 105 16 Amber...

Page 503: ...sor circuit voltage above normal or shorted to high source 196 111 4 Amber Coolant level Coolant level sensor circuit voltage below normal or shorted to low source 2448 111 17 Amber Blinking Coolant level Coolant level data valid but below normal operating range least severe level 197 111 18 Amber Coolant level Coolant level data valid but below normal operational range moderately severe level 449...

Page 504: ...high data valid but above normal operational range moderately severe level 441 168 18 Amber Electrical potential voltage Battery 1 voltage low data valid but below normal operational range moderately severe level 249 171 3 Amber Ambient air temperature Ambient air temperature sensor circuit voltage above normal or shorted to high source 256 171 4 Amber Ambient air temperature Ambient air temperatu...

Page 505: ...aust gas recirculation temperature sensor circuit voltage below normal or shorted to low source 293 441 3 Amber OEM temperature Auxiliary temperature sensor input 1 circuit voltage above normal or shorted to high source 294 441 4 Amber OEM temperature Auxiliary temperature sensor input 1 circuit voltage below normal or shorted to low source 292 441 14 Red Auxiliary temperature 1 Auxiliary temperat...

Page 506: ...error condition exists 285 639 9 Amber SAE J1939 datalink SAE J1939 multiplexing PGN timeout error abnormal update rate 286 639 13 Amber SAE J1939 datalink SAE J1939 multiplexing configuration error out of calibration 599 640 14 Red Engine external protection input Auxiliary commanded dual output shutdown special instructions 237 644 2 Amber External speed input External speed input multiple unit ...

Page 507: ...rmal or shorted to high source 2558 697 4 Amber Auxiliary PWM driver 1 Auxiliary PWM driver 1 voltage below normal or shorted to low source 527 702 3 Amber Circuit voltage Auxiliary input output 2 circuit voltage above normal or shorted to high source 529 703 3 Amber Circuit voltage Auxiliary input output 3 circuit voltage above normal or shorted to high source 779 703 11 Amber Auxiliary equipment...

Page 508: ...ke output 2 Engine brake actuator circuit 2 voltage above normal or shorted to high source 2363 1073 4 Amber Engine compression brake output 2 Engine brake actuator circuit 2 voltage below normal or shorted to low source 2265 1075 3 Amber Electric lift pump for engine fuel Fuel priming pump control signal circuit voltage above normal or shorted to high source 2266 1075 4 Amber Electric lift pump f...

Page 509: ...id valve 1 mechanical system not responding properly or out of adjustment 497 1377 2 Amber Switch circuit Multiple unit synchronization switch circuit data erratic intermittent or incorrect 649 1378 31 Amber Blinking Engine oil change interval Change lubricating oil and filter condition exists 297 1388 3 Amber Auxiliary pressure Auxiliary pressure sensor input 2 circuit voltage above normal or sho...

Page 510: ...Coolant pressure Coolant pressure 2 data valid but below normal operational range moderately severe level 386 3509 3 Amber 5 volts dc supply Sensor supply voltage 1 circuit voltage above normal or shorted to high source 352 3509 4 Amber 5 volts dc supply Sensor supply voltage 1 circuit voltage below normal or shorted to low source 227 3510 3 Amber 5 volts dc supply Sensor supply voltage 2 circuit ...

Page 511: ...ADER ID Header ID change has been detected while the header was engaged E6 TEMP GAUGE SHORT Wiring connection problem E7 SPEED STICK SHORT Wiring connection problem E8 HEADER ENABLE SHORT Wiring connection problem E9 WCM ENABLE SHORT Wiring connection problem E10 CDM INTERNAL ERROR A generic internal CDM error summarizing a number of internal problems E11 CDM POWER UP Indicates that the voltage on...

Page 512: ... float solenoid P63 fault detected E46 SENSOR VOLTS HIGH WCM s 9V Sensor voltage output high wire 5 E47 SENSOR VOLTS LOW WCM s 9V Sensor voltage output low wire 5 E48 WCM OVER TEMP E49 the temp limits are set to 10C and 85C representing the board temp read by the chip inside the WCM module this is to protect the module when operating at extreme temp the WCM outputs will stop working they stay off ...

Page 513: ...so the issue is related to the CANBUS signals on the WCM end it may happen when the CDM sees the engine ECU but not the WCM not hooked up or experiencing power or CANBUS problems may also happen if the CDM connector P38 pin 8 signal is malfunctioning or the wire between the CDM connector P38 pin 8 and WCM connector P36 pin 30 is not making a proper connection The wire at the CDM is CB60 and at the...

Page 514: ......

Page 515: ...s 301 A30D header 301 A30S header 301 A40D header 301 auto raise height feature 208 programming auto raise height 208 using auto raise height feature 209 automated steering systems 459 autosteer See automated steering systems B batteries adding electrolyte to batteries 389 battery safety 8 boosting 389 charging 387 connecting 393 installing 392 main disconnect switch 386 maintaining 386 removing 3...

Page 516: ...cab suspension limit straps 333 cab temperature See HVAC systems cab forward definition 27 CDM See cab display module center links 27 See also mechanical links definition 27 self locking center link hook mechanism 204 CGVW definition 27 charge air cooling 374 circuit breakers 412 accessing 412 replacing 413 climate controls 53 54 See also HVAC systems component locations 35 compressors See HVAC sy...

Page 517: ...de 169 reverse in engine forward mode 172 spin turn 172 stopping 173 DWA See double windrow attachment DWA E ECM definition 27 electrical systems 165 385 accessing circuit breakers and fuses 412 batteries 386 adding electrolyte 389 boosting 389 charging 387 connecting 393 installing 392 maintaining 386 removing 390 battery main disconnect switch 386 checking and replacing fuses 413 circuit breaker...

Page 518: ...r 359 installing secondary fuel filter 362 removing primary fuel filter 357 removing secondary fuel filter 362 HVAC filters fresh air intake filter inspecting cleaning 335 installing 335 removing 334 return air cleaner filter cleaning 337 servicing 336 hydraulic filters changing oil filters 421 charge oil filter 421 installing 422 removing 422 return oil filter 422 installing 423 removing 423 fing...

Page 519: ...t on cab display module 109 testing header tilt activate function 138 headers A Series headers attaching mechanical center link 250 non self aligning hydraulic center link 244 self aligning hydraulic center link 239 detaching 255 hydraulic center link 255 mechanical center link 259 D Series headers attaching mechanical center link 227 non self aligning hydraulic center link 221 self aligning hydra...

Page 520: ...moving 423 hydraulic hoses and lines 425 hydraulic oil cooler 420 hydraulic safety 6 knife drive testing knife drive circuit using cab display module 139 traction drive hydraulics 428 charge pump pressure 429 transmission oil pressure 429 warnings 418 K knife drives testing knife drive circuit using cab display module 139 knife speeds A Series header 307 D Series header 297 D1 Series header 297 L ...

Page 521: ...19 metric bolts torque specifications 467 minimum reel speed 290 N NPT definition 27 O oils engine 344 adding 347 capacities and specifications 477 changing engine oil 345 checking level 344 draining 346 replacing engine oil filter 346 operations 157 See also engine operation See also header operation auto raise height feature 208 programming auto raise height feature 208 using auto raise height 2...

Page 522: ... beacons 459 pressure sensor kit 462 R R1 disc drive kit B4657 462 self aligning center link 462 spring with external booster spring kit 462 swath compressor 463 swath roller 463 transport lighting marking for cab forward travel 464 towing harness 464 weight box 464 weight box 184 ORB definition 27 owner operator responsibilities 153 P platforms 319 closing platform major service position 322 clos...

Page 523: ... 465 windrower dimensions 32 spm definition 27 springs float springs spring with internal booster spring kit 463 starting the engine 160 engine warm up 162 steering adjusting steering chain tension 331 adjusting steering column 46 adjustments 329 automated steering systems option 459 checking steering chain tension 331 checking steering link pivots 329 storing the windrower 190 swath compressors a...

Page 524: ...D definition 27 V ventilating See HVAC systems W washers definition 27 WCM definition 27 weight boxes 464 attaching to windrower 184 welding 9 wheel drives 189 wheels and tires 430 caster wheels 174 437 anti shimmy dampener 443 ballast requirement 443 forked caster wheels installing 441 lowering 439 raising 438 removing 440 formed caster wheels installing 442 lowering 439 raising 438 removing 442 ...

Page 525: ...ic gear lubricant SAE J2360 preferred 1 4 liters 1 5 US quarts Coolant Engine cooling system ASTM D 6210 and CES 14603 Fleetguard ES Compleat OAT Peak Final Charge Global refer to 8 2 3 Lubricants Fluids and System Capacities page 477 27 5 liters 7 3 US gallons 80 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs for API class SJ and CH 4 engine oil 11 liters 11 6 US quarts Air conditi...

Page 526: ...USTOMERS M Ma ac cD Do on n c co om m DEALERS P Po or rt ta al l M Ma ac cD Do on n c co om m Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada ...

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MacDon M155 2022, Operator'S Manual

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