HYVA Crane HB Series Operation And Maintenance Manual Download

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ROZDZIAŁ H

(SERWI

SOWE FORMULARZE SPRAWDZAJĄCE)

SECTION H

(CHECK SHEET - SERVICE FORMS)

DEEL H

(CONTROLE-BLAD - SERVICEBLADEN)

Summary of Contents for Crane HB Series

Page 1: ...STA OSTRZE E WARNINGS OPERATION AND MAINTENANCE MANUAL HANDLEIDING VOOR WAARSCHUWINGEN GEBRUIK EN ONDERHOUD ATTENTION Lire attentivement ce manuel avant l utilisation CAUTION Read this manual carefull...

Page 2: ...E mail info hyva com www hyva com It is forbidden to reproduce store on electronic media or modify the contents of this manual or any parts thereof NOTE The following parts or de vices are fitted stan...

Page 3: ...s Machine collection date The installer must put his address and stamp in this space WARNING As the end user you are entitled to ask the installer for a copy of the assembly manual containing the inst...

Page 4: ...he exact identifi cation of the crane Specifies the skills requirements and other attributes that the op erator must posses Section B Performance Data and Specifications This section contains all the...

Page 5: ...ne Section F Operating Instructions This section describes and illus trates the various machine move ments Section G Maintenance This section contains charts and ta bles covering crane maintenance job...

Page 6: ...Description of main com ponent parts A 06 Information for the user A 07 Duties and responsabilities A 08 Essential requirement A 09 Control station B 00 SECTION B1 PERFORMANCE DATA AND SPECIFI CATION...

Page 7: ...on F 01 Start up operations F 02 Stabilising the crane F 03 Opening closing the F 04 crane Using the manual exten F 05 sions Crane check up F 06 Troubleshooting F 07 Release of solenoid F 08 valve YVH...

Page 8: ...Inhoudsopgave H 00 ROZDZIA H H 00 SECTION H SERWISOWE CHECK SHEET FORMULARZE SERVICE FORMS SPRAWDZAJ CE H 01 Formularze serwisowe H 01 Service Forms 4 PREF4 545 02 00 P 3 3 H 00 DEEL H ONDERHOUDSAAN...

Page 9: ...A 0 0 A 00 02 00 P 1 1 ROZDZIA A INFORMACJE OG LNE SECTION A GENERAL INFORMATION DEEL A ALGEMENE INFORMATIE...

Page 10: ...part of an articulated boom Fixed hook Load attachment point on a fixed non sliding extension Hydraulic extension Cylinder oper ated opening of boom extensions alone Installer Firm that effects the c...

Page 11: ...cuit Set of elements and hoses that convey fluid for opera tion of the crane s various features Rated capacity limiter Device for control of the rated capacity Rated capacity Maximum load that can be...

Page 12: ...procedures that are either prohibited or recommended CAUTION Alerting the operator to conditions or situations that could prove dange rous for the structure or the load on the hook DANGER Alerting th...

Page 13: ...lumn of the crane is the identification plate A of the crane in its standard set up This plate contains the following details 1 Crane model 2 Serial number 3 Year of manufacture 4 Maximum weight 5 Max...

Page 14: ...bstances to wash the parts carrying this no tice Danger notice black on yellow ground with symbols illustrating the following risks electrocution suspended load no waiting within machine s operating r...

Page 15: ...zio della manovra che il passaggio del carico Mantenere la prescritta distanza dalle linee elettriche Bloccare con l apposito perno le prolunghe meccaniche in posizione di lavoro prima del loro utiliz...

Page 16: ...A 04 A04 HB50R 02 00 P 3 3 Lokalizacja ostrze e na urawiu Notices located on the crane Aanwijzingen op de kraan...

Page 17: ...5 6 1 Kolumna 1 Column 1 Kolom 2 Si ownik 1 wszego wysi gnika 2 1st boom 2 Hoofdcilinder articulation cylinder 3 Pierwszy wysi gnik 3 1st boom 3 Hoofd arm 4 Si ownik 2 ego wysi gnika 4 2nd boom 4 Knik...

Page 18: ...iar with the following spheres of respon sibility Crane manufacturer Responsible for the product as it leaves the factory in the context of the use envisaged in Section B Installer Responsible for the...

Page 19: ...certificate of compliance CAUTION The specifications rated capacities and other infor mation contained in this manual refer to the maximum capability of the crane as it leaves the factory It is forbid...

Page 20: ...k The operator must therefore be fully aware of the safety rules and de vices and must also be familiar with the use of the operating con trols and load harnessing tech niques Responsibilities The ope...

Page 21: ...ensure his own safety and that of others He must want to do the job correctly and responsibly Emotional He must be calm able to withstand stress and able to use his judge ment to assess his physical...

Page 22: ...the crane CAUTION Remember that you must ALWAYS use the controls on the side on which you are operating the crane adopting a natural and well balanced stance The only exception hap pens when the load...

Page 23: ...C 0 0 C 00 02 00 P 1 1 ROZDZIA C URZ DZENIA I ZASADY BEZPIECZE STWA SECTION C SAFETY RULES AND DEVICES DEEL C VEILIGHEIDSVOORSCHRIFTEN EN VOORZIENINGEN...

Page 24: ...rised persons to come within the crane s operat ing range Always stabilise the machine by run ning out the stabiliser extensions to their full extent and resting the stabiliser legs on the ground with...

Page 25: ...must know at least approxi mately the weight of the load you intend to lift Always keep the load within the op erating range indicated on the load chart for your crane as specified in Section B of thi...

Page 26: ...i 127 033 Do not hoist loads at an angle Always make sure that the load is securely harnessed Do not drag the load Keep the load just above the ground whenever possible and make sure there are no obst...

Page 27: ...t persons Always use lifting tackle designed to support the weight of the load Before starting a lifting operation always check the condition of the lifting tackle ropes hooks chains or straps 127 035...

Page 28: ...e electrici teitskabels een minimum afstand van 5m aan te houden 127 043 Maak voor het werken met de kraan altijd een schatting van de weersomstandigheden wind tem peratuur kans op onweer om vei lig t...

Page 29: ...broke down It is very difficult to walk 9 20 8 24 4 Storm It causes damages on houses roofs and tiles fly away Windkracht Windsnelheid schaal van Beaufort m s 0 0 0 0 2 1 0 3 0 5 2 1 6 3 3 3 3 4 5 4 4...

Page 30: ...the maximum capacity to which the limiter has been set When the rated capacity limiter comes into operation all the crane controls are de activated The only manoeuvre permitted is the retraction of t...

Page 31: ...lle Bloccare con l apposito perno le prolunghe meccaniche in posizione di lavoro p La portata di sollevamento delle prolunghe manuali fissa in qualunque conf Le prolunghe manuali non utilizzate devono...

Page 32: ...stabiliser extension and run it out turn the lever to its horizontal position pull the exten sion out several centimetres and return the lever to the vertical Run out the extension until the bolt aut...

Page 33: ...alled on the stabiliser leg on the right and left side of the crane The purpose of these safety devic es is to stop the flow of oil inside the stabiliser leg and thus hold the leg in the required posi...

Page 34: ...k attachment are lock de vices designed to prevent the ac cidental escape of the extension This device allows the extension to slide freely between the fully re tracted fully extended positions To rem...

Page 35: ...voorziening Slewing stop device As a result of the crane truck combi nation the installer may have to reduce the slewing angle by intro ducing spacers A inside the cyl inders controlling column rotati...

Page 36: ...er circuit hoses and in the absence of motive pow er they prevent any movement caused by accidental operation of the control levers These valves are fitted on 1 1st boom articulation cylinder 2 2nd bo...

Page 37: ...bezp Safety devices Veiligheidsvoorziening Warning light s in the cab Orange warning light on request When on signals incorrect rest con figuration of the crane boom Red warning light When on indicat...

Page 38: ...ocution due to contact with overhead power lines or lightning Asphyxiation due to protracted prox imity to the vehicle s exhaust pipe Incorrect clamping in work or rest position of the rotating stabil...

Page 39: ...E 0 0 E 00 02 00 P 1 1 ROZDZIA E OPIS STEROWANIA I NARZ DZI SECTION E DESCRIPTION OF CONTROLS AND INSTRUMENTS DEEL E BEDIENINGSELEMENTEN EN INSTRUMENTEN...

Page 40: ...superi i valori riportati sulla targa delle portate che il gancio e gli eventuali accessori di sollevamento siano in buono stato e che l imbracatura del carico sia sicura Evitare di far oscillare il...

Page 41: ...prawd warto ci w podrozdziale G 09 The machine is fitted with a temper ature gauge positioned on the oil tank so that you can constantly monitor the hydraulic oil tempera ture and take appropriate act...

Page 42: ...eservoires gauges Indicatoren olietank The crane tank is fitted with a grad De tank van de kraan is voorzien van uated dipstick indicator to check een peilstok waarmee u het olie the amount of oil in...

Page 43: ...iany patrz G 06 The filter mounted on the crane s tank features an indicator for con trol of the filter s filtration capacity and consequently the cleanness of the power circuit The purpose of this in...

Page 44: ...k de linker en rechterzijde van de respectively kraan ST1 B A Ka da d wignia identyfikowana jest przez odpowiednie symbole kt re przedstawione zosta y w Rozdziale F ST1 Wysuw powr t n g podporowych Po...

Page 45: ...wignia sterowania pierwszego wysi gnika Pozycja A g ra Pozycja B d MG3 d wignia sterowania drugiego wysi gnika Pozycja A g ra Pozycja B d MG4 d wignia sterowania wysi gnika teleskopowania Pozycja B wy...

Page 46: ...ese levers is identified by Elk van deze handles wordt aange przez odpowiednie symbole kt re przedstawione zosta y w Rozdziale F MA1 d wignia sterowania obrotem narz dzia Pozycja A obr t w prawo Pozyc...

Page 47: ...F 0 0 F 00 02 00 P 1 1 ROZDZIA F INSTRUKCJE STEROWANIA SECTION F OPERATING INSTRUCTIONS DEEL F BEDIENINGSINSTRUCTIES...

Page 48: ...ne unless the stabiliser extensions are fully extended and correctly locked in place WARNING Before starting work with the crane make sure you have enough fuel for the truck to avoid a forced stop dur...

Page 49: ...old the control levers as shown in the illustration marked NO since the possible activation of the rated capacity limiter would cause several levers to return sharply to their central position F 0 1 F...

Page 50: ...ons and position the truck at an adequate distance to hook the load consult the load chart Place the chocks against the wheels as shown in the illustration Start up the truck engine Apply the parking...

Page 51: ...he oil level in the tank CAUTION Always operate the con trols located on the same side as the manoeuvres you intend to perform so as to ensure maximum visibility and operator safety Opening the left s...

Page 52: ...10 cm Set the stabiliser extension check bolt knob to position B locked WARNING The complete opening of the stabiliser extension is indicated by the appear ance of a yellow stripe on the ex tension it...

Page 53: ...liser extensions are fully open you must position the stabiliser legs vertically if they are not already in this position Remove the lock bolt indicated and turn the leg until it is vertical and align...

Page 54: ...e beein digd is dient u set the cock of one stabiliser leg in de hendel van de kraan van een van de position A open as shown in the stabilisatorcylinders in stand A te zetten illustriotion open zoals...

Page 55: ...for the other stabiliser leg If the additional stabiliser assemby is fitted the operations described above must be repeated for these stabiliser elements WARNING The stabiliser operations should be p...

Page 56: ...he ground De kraan waterpas opstellen Gebruik de handle ST1 om het voer tuig af te stempelen de steunpo ten zover uitzetten tot de kraan vlak staat en de vering van het voertuig gedeeltelijk ontlast i...

Page 57: ...opening and use of the crane CAUTION When opening the crane you must use the controls located on the right hand side of the crane in order to watch the manoeuvres you are perform ing WARNING In its r...

Page 58: ...nika poprzez przesterowanie d wigni MG2 w kierunku tak jak to zosta o pokazane poni ej Opening the 1st boom Ope n the 1st boom by shifting the control lever MG2 in the direction indicated by the arrow...

Page 59: ...zane na poni szej ilustracji kierunek 1 aby obruci urwa w prawo Analogicznie steruj d wigni w kierunku tak jak to zosta o pokazane na poni szej ilustracji kierunek 2 aby obr ci uraw w lewo 1 Opening t...

Page 60: ...must take to reach the required set down point When setting down the load per form the manoeuvres slowly precisely and without swinging Be careful not to knock the load against parts of the crane or t...

Page 61: ...j d wigni MG3 w kierunku tak jak to zosta o pokazane na poni szej ilustracji w celu pe nego z o enia drugiego wysi gnika Shift the control lever MG3 in the direction indicated by the arrow to fully cl...

Page 62: ...her on the base as shown in the illus tration Zwenken van de kolom Zwenk de kolom totdat de kraan arm parallel aan de kraanvoet staat De exacte positie wordt aangegeven door de twee tegenover elkaar s...

Page 63: ...r te ontvouwen totdat deze in steun B ligt 1 B 126 007 Konfiguracja urawia do transportu Steruj d wigni MG4 w kierunku tak jak to zosta o pokazane na poni szym rysunku w celu wysuni cia wysi gnik w o...

Page 64: ...ever to open to enable ma noeuvres LET OP Zet de pootkraan in de stand open om de steunpoot te kunnen be by o wykonywanie ruch w D wigni ST1 w pozycji 1 wsu nogi podporowe Powt rz te same operacje dla...

Page 65: ...e closing operation the stabiliser leg levers must be in the closed position Positioning the stabiliser legs When the stabiliser legs are fully closed they may have to be rotat ed through 180 Remove t...

Page 66: ...tabiliser extension several centimetres and then return the lever to its previous position Repeat the same operations for the opposite stabiliser extension CAUTION Always make sure that the stabiliser...

Page 67: ...of the boom exten sions Fitting the manual extensions To fit the manual extensions the crane must be set in the configura tion shown in the illustration to facilitate operations WARNING This operation...

Page 68: ...sion Warnings The maximum lifting capacity permit ted for each manual extension ex tended or retracted remains fixed throughout the crane s operating range even if the boom extensions are closed WARNI...

Page 69: ...nual extensions CAUTION Remember that when you have removed the lock bolt the extension is free to slide up to a certain point Accordingly you should stand on the outside of the extension s escape pat...

Page 70: ...heck the amount of oil in the tank The oil level must not be above or below the maximum minimum marks Checking the speed of movements Use a stopwatch to time the various movements without any load on...

Page 71: ...emperature too low Perform manoeuvres without any load on the hook for several minutes in order to warm up the oil Vibrations in all movements when the oil is warm 1 Insufficient oil in the tank Add h...

Page 72: ...he valves 3 Worn cylinder seals Replace the seals 4 Manual extensions fitted Remove the extensions Crane lifts but does not hold the load 1 Wrong boom valve settings Set the valves 2 Worn cylinder sea...

Page 73: ...e YVH1 controlling oil input to the distributor Power up with the required voltage 3 Solenoid valve YVH1 blocked Try to release the solenoid valve by moving the spool see F 08 and contact a specialist...

Page 74: ...wany a ruchy dozwolone s inne ni te pokazane w C 02 1 Nieprawid owo ci systemu monitoruj cego geometryczne po o enie wysi gnik w Lub 2 Nieprawid owo ci zaworu ogranicznika ud wigu Wy cz ogranicznik ud...

Page 75: ...e necessary manoeu vres solely in order to place the load on the ground or set the crane in its rest configuration If the crane is used with the device seal broken the necessary safety conditions will...

Page 76: ...to lift and remove the shaped washer Introduce the lever provided in the pin and turn it in the direction of the arrow DANGER If the crane is used with the device seal broken the necessary safety con...

Page 77: ...G 0 0 G 00 02 00 P 1 1 ROZDZIA G UTRZYMANIE SECTION G MAINTENANCE DEEL G ONDERHOUD...

Page 78: ...ers in both directions Keep all handles steps and service decks free of oil grease and dirt to prevent slipping and falls When washing the machine protect the electrical components and or connections...

Page 79: ...g devices used to ensure they are in good condition that the control levers can be operated easily and that they return automatically to their neutral position that there is no damage on any part of t...

Page 80: ...ease column slewing unit Grease articulation points Grease boom extensions Check wear on sliding pads Replace hydraulic oil filter and air breather filter Every 900 hours or once a year Test hydraulic...

Page 81: ...e crane remains idle for more than 3 months you must have all the safety and control devices and the mechanical parts checked at anauthorised special ised workshop If you have to leave the crane idle...

Page 82: ...he elements in volved thereby replacing the old lubricant After greasing perform several com plete movements on all the articu lation points and then add a little more grease WARNING Use grease with c...

Page 83: ...t scrape off the old grease with a plastic knife before spread ing a new layer Use a brush to spread a layer of grease over the entire surface of the boom extensions To lubricate the inside of the ext...

Page 84: ...127 064 You must scrape off the old grease with a plastic knife before spread ing a new layer Use a brush to spread a layer of grease over the entire surface of the stabiliser extensions WARNING Use...

Page 85: ...tration shows the position required to lubricate the right side of the bushings Inject grease under pressure through the two points indicated A B until in the case of A the old grease escapes from the...

Page 86: ...Checking the oil level in the tank Controleren van het oliepeil in de tank Configure the crane as shown in the Zet de kraan in de volgens de af illustration below and check on the beelding aangeveven...

Page 87: ...below CAUTION Take suitable precautions to prevent the risk of burns due to contact with hot oil Undo the oil filter cover Obtain a container large enough to hold the quantity of oil in the tank and p...

Page 88: ...and remove any metal waste attaching to it Replace the plug and tighten it se curely Refit the suction hose WARNING Always use oil with the same characteristics as those specified in Section G 09 Pou...

Page 89: ...ified in section G 09 If the temperature gauge indicates a temperature below the permitted minimum let the power circuit run without performing any crane movements until an acceptable oil temperature...

Page 90: ...tions to prevent the risk of burns due to contact with hot oil Undo the filter cover 127 066 Remove the retaining spring located inside the filter body Extract the filter and replace it with one that...

Page 91: ...s To check the wear on the pads set the crane in the configuration shown in the illustration below CAUTION The thickness of the pads must not be less than 5 mm Excessive wear on the pads may cause the...

Page 92: ...use the screws securing the crane components to work loose You must therefore check on a regu lar basis the tightness of the screws or nuts located at the points shown in the illustration A Bolt faste...

Page 93: ...Sprawdzenie dokr cania rub Checking screw tightness Controleren op het vastzitten van bouten T ruby M20x1 5 28 Kgm T Bolts M20x1 5 28 Kgm G 0 8 G 08 HB40 02 00 P 2 2 T T T Vastzitten M20x1 5 28 Kgm...

Page 94: ...ym si wewn trz uk adu Charakterystyki olej w i smar w Oil and grease characteristics Olie en vetkenmerken Hydraulic oil specifications Specificatie van de hydraulische olie Uniwersalny Letni Zimowy St...

Page 95: ...usiarczkowego poniewa wp ywa on niszcz co na tuleje Lubricating grease Always use the greases recommen ded in this chart It is forbidden to use molybdenum disulphide grease since it has a damaging eff...

Page 96: ...eans of the attachment located on the top of the first boom and place it in a stable position on the ground Remove pump PTO and cardan shaft and replace the original covers on the vehicle s gearbox ta...

Page 97: ...nta Disassembly Demontage Crane packing and handling It is compulsory to attend the instructions in the envelope attached to the crane packing G 1 0 G 10 02 01 P 2 2 Verpakking en verplaatsing van de...

Page 98: ...H 0 0 H 00 02 00 P 1 1 ROZDZIA H SERWISOWE FORMULARZE SPRAWDZAJ CE SECTION H CHECK SHEET SERVICE FORMS DEEL H CONTROLE BLAD SERVICEBLADEN...

Page 99: ...op together with the date and signature of the person who performs the maintenance Op deze bladzijden worden de on derhoudswerkzaamheden ver meld die zowel door de bestuur der als door een erkende gar...

Page 100: ...ice hous arbeidsuren 2250 godzin service hous arbeidsuren 2700 godzin service hous arbeidsuren H 0 1 H 01 02 00 P 2 4 Data Podpis Date Signature Datum Handtekening Data Podpis Date Signature Datum Han...

Page 101: ...dsuren 3600 godzin service hous arbeidsuren 4050 godzin service hous arbeidsuren 4500 godzin service hous arbeidsuren Data Podpis Date Signature Datum Handtekening Data Podpis Date Signature Datum Han...

Page 102: ...ice hous arbeidsuren 6000 godzin service hous arbeidsuren 7000 godzin service hous arbeidsuren H 0 1 H 01 02 00 P 4 4 Data Podpis Date Signature Datum Handtekening Data Podpis Date Signature Datum Han...

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HYVA Crane HB Series, Operation And Maintenance Manual

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Summary of Contents for Crane HB Series

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