6-41
6 Engine Removal, Inspection & Installation
6
6
6
6
6
When assembling the guide bar,
take care not to assemble the
two shift forks and springs in
the opposite direction..
1. Guide bar 2. Retainer 12
3. Left shift fork
4. Shift fork spring(small)
5. Right shift fork
6. Shift fork spring(big)
7. Spring seat
Oil pump
Disasseble oil pump as illustrated:
Check oil pump housing and cover for
cracks and damage. Replace if
necessary.
Top clearance:0.03-0.10mm
Service limit:0.15mm
Side clearance:0.03-0.10mm
Service liimit:0.12mm
1 Oil pump housing; 2 Dowel pin
3 Oil pump shaft;
4 Straight pin;
5 Inner rotor, oil pump;
6 Outer rotor, oil pump;
7 Oil pumper cover
Measure the top clearance a between
inner and outer rotors and side clearance b
between outer rotor and oil pump
housing. If the clearance exceeds the limit,
replace with new one.
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...