CF MOTO CF500-5, Service Manual, Page: 5 / 254

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1 Maintenance Information
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Cautions
Safety Cautions
1. Hazardous components in exhaust. Do not run the engine in a enclosed or poorly venti-
lated place for long time.
2. Do not touch the engine or muffler with bare hands after the engine has just stopped to
avoid scalding. Wear long-sleeve work clothes and gloves for operation.
3.Battery liquid (dilute sulfuric acid) is highly caustic and may cause burns to skin and eyes.
Flush with water if splashed to skin and get immediate medical attention. Flush with water if
splashed to clothes to avoid burns. Keep battery and liquid away from reach of children
4.Coolant is poisonous. Do not drink or splash to skin, eyes or clothes. Flush with plenty of
soap water if splashed to skin. If splashed into eyes, flush with water and consult the doctor.
If drinking the coolant, induce vomit and consult the doctor. Keep coolant away from reach of
children.
5. Wear proper work clothes, cap and boots. If necessary, were dust-glass, gloves and mask.
6. Gasoline is highly flammable. No smoking or fire. Also keep against sparks. Vaporized
gasoline is also explosive. Operate in a well-ventilated place.
7.When charged, Battery may generate hydrogen which is explosive. Charge the battery in a
well-ventilated place.
8. Be careful not to get clamped by the turning parts like wheels and clutch.
9. When more than two people are operating, keep reminding each other for safety purpose.
Cautions for Disassembling and Assembling
1. Use genuine CFMOTO parts, lubricants and grease
2. Clean the mud, dust before overhauling
3. Store the disassembled parts separately in order for correct assemble.
4. Replace the disassembled washers, o-rings, piston pin retainer, cotter pin with new ones.
5. Elastic retainers might get distorted after disassembled. Do not use the loosened retainers.
6. Clean and blow off the detergent after disassembling the parts. Apply lubricants on the
surface of moving parts. Measure the data during disassembly for correct assembling.
7.If you do not know the length of screws, install the screws one by one and make sure they
are screwed in with same depth.
Cautions……………………………1-1
VIN Number & Engine Number……1-3
Main Data Table……………………1-4
Overhaul Data Table………………1-6
Tightening Torque………………1-13
Lubricant, Sealing Agent…………1-18
Cable Routing……………………1-22