6-52
CFMOTO
Crankcase
Crankcase
Crankcase
Crankcase
Crankcase
1-Right crankcase 2-Bearing 3-Oil seal
4-Bearing 5-Bearing 6-Bearing
7-Oilseal8-Washer,Reverse gear sensor
9-Reverse gear sensor 10-O-ring
11-Gear sensor 12-Left crankcase
13-Screw 14-Oil pipe
15-Link bolt
16-Washer 17-Bearing 18-Bearing 19-
Bearing 20-Bearing
21-Bearing 22-Oil dip rod 23- O-ring
24-Speed sensor 25-Bolt
26-Washer 27-Oil drainage bolt
Clean and grease the bearings, turn the inner
race of bearing and check the play, noise and
smooth turning. In case of any abnormal, remove
bearing with special tool and replace;
Check all the oil seals for over wear or damage.
In case of any over wear or damage, remove
with special tool and replace with a new oil seal;
Remove gear sensor 11 and check for conti-
nuity with reverse gear sensor 9 with a multim-
eter
Remove link bolt and oil pipe 14 and check oil
pipe for crack or clog. Replace with a new one if
any;
selas.Lubricant oil is applied for bearing and
oil seal lips.
Note:Check bearing for smooth turning after
installing.
Remove drainange bolt 27&clean it;
Check bearing smooth turning after installation
Use special tools to assemble bearnig or
oil
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...