CF MOTO CF500-5, Service Manual

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6 Engine Removal, Inspection & Installation
6 6
6 6
6
Front Output Shaft
Check bearing 7 for smooth turning and ab-
normal wear. Check oil seal 5 for damage.
Wear or damage: Replace
Apply lubrication oil to bearing 7 and oil seal
5 lip before assembly.
Apply thread locker to bearing limit nut 6 (left
thread) and tighten to the specified torque.
Bearing limit nut
Tightening torque: 80N.m
Tighten Nut 1 to the specified torque, front
output shaft nut tightening torque: 97N.m
Driven Bevel Gear
Remove nut 19, washer 18, coupler 17 and oil
seal 16.
Protect end thread of driven bevel gear with
proper device
2
. fix bevel gear cover 14 and
press out driven bevel gear.
Place a clean rag1 under bevel gear cover.
Remove bearing limit nut 10 with special tool
2 and remove bearing.
Check driven bevel gear 8 surface for
scratches, wear. Scratch or wear: Replace
Check free turning of bearing 9 and 11. Re-
place with a new one if any abnormal is
found.
Use new oil seal 16 and O-ring 12 when
assembling.
Adjust washer 13 if any of right crankcase,
driven bevel gear 8 or driven bevel gear
cover 14 is replaced. Refer to bevel gear
adjustment for details.
Apply lubrication oil to bearing 9 and 11 and
oil seal 16, O-ring. Apply thread locker to nut
10 and tighten to the specified torque.
Tightening torque :110N.m
Tool: driven bevel gear nut wrench
Driven bevel gear nut tightening torque:
150N.m
Bevel Gear Washer Adjustment
Adjust washer 1 and 2 when replacing
crankcase and/or bevel gear and/or bevel
gear cover.