5-1
5
Removal and Installation of Engine,Drive Traina and Gearshift Unit
5
5
5
5
5
Overhaul Info
Operation Cautions
z
Securely support the ATV with bracket when removing or installing engine.Take care not to dam-
age frame,engine body,bolts and cables¡£
z
Warp the frame to avoid anyy possible damage when removing or installing the engine¡£
z
Following operation doesn’t require removal of engine from the vehicle:
Oil
pump
Carburetor, air filter
Cylinder head cover, cylinder head, cylinder body, camshaft
CVT system, CVT cover
Gearbox
Right side cover, AC magneto, water pump
Piston, piston ring, piston pin
Following operation require removal of engine from vehicle:
Crankshaft
Tightening torque:
Engine front upper mounting bolt:
35N~45N.m
Engine front rear mounting bolt:
40~50N.m
Bolt, engine front rear mounting bracket 35~45N.m
Bolt, engine front upper mounting bracket
35~45N.m
Overhaul Info...................................5-1
Engine Removal and Installation........5-2
Removal and Installation of Front and Rear Alex
.....................................5-5
Removal and Installation of Gearshift Unit............5-7
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...