6-40
CFMOTO
Put the guide bar on a flat place and
roll it. In case of any bend, replace
with a new one.
Caution:DO NOT attempt to correct
a bent guide bar.
Check shift fork spring for breakage,
damage.
Broken or damaged: Replace
Check shift cam groove for scratches,
damage.
Scratch or damage: Replace
Assembly
Reverse the removal procedure for assembly.
Pay
attention to the following:
Sharp Edge
Thrust
Note:
Use new retainers. Pay attention
to the direction of the retainers.
Fit to the side where the thrust
is as illustrated.
Coat the gears and shafts with
engine oil before assembly
.
Do not reuse the retainers
Do not expand of the gap end of new
retainers too wide when assembling.
Make sure that all the retainers are
properly fitted.
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...