6-51
6 Engine Removal, Inspection & Installation
6
6
6
6
6
CVT cover
Remove screw 5, oil seal limitator 4 .Re-
move oil seal 3 with sepecial tool;
Check bearing 2 for free turning. In case of
any abnormal, remove with special tool and
replace with a new bearing;
Apply lubrication oil to outer ring of bearing
and install bearing with special tool. Check
bearing for smooth turning.
Apply grease to bearing inner side
Apply grease oil seal lip and install bearing
with special tool. Check bearing for smooth
turning;
Install oil seal limitator and tighten screw
after applying thread locker.
Note:Use a new oil seal
Tool:Bearing remover
Oil seal remover
Bearing installer
CVT case
CVT case
CVT case
CVT case
CVT case
Check bearing 5 for smooth turning. In case
of any abnormal, remove screw 3 and bear-
ing retainer 4 and replace with a new bearing.
Check oil seal 7. In case of any damage,
replace it.
Apply grease to oil seal lip and install with
special tool;
Install bearing retainer 4 and
screw 3;
Tool:Oil seal installer
Bearing installer
Install oil seal 1 into clutch housing 2 with
special tool;
Apply lubrication oil to bearing 5 and install
with special tool; Check bearing for smooth
turning. The seal side of bearing 5 should face
bearing retainer 4.
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...