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Engine Removal
Engine Periphery
Left Side Cover
Remove 6 bolts(M6X20) of left side cover6
Remove left side cover6
Preparation before engine removal
Prepare a proper tray used for load of components
Prepare necessary removal and assembly tools
Drain up engine oil(3-22)
Drain up coolant(3-15)
Remove water hose clamp1 and2
Remove water hose3
Water Hose/Pipe
Remove screw4 and water hose5
Recoil Starter
Remove 4 bolts(M6X12)of recoil starter
Remove recoil starter7
Inspection Plug
Remove inspection plug8 with screwdriver
Engine Front Side
Spark Plug
Remove spark plug9 with special wrench
Tool: Spark Plug Wrench
Turn crankshaft, align T.D.C. line A on mag-
neto rotor with mark B of left crankcase
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...