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6 Engine Removal, Inspection & Installation
6
6
6
6
6
Tooth contact inspection
After adjusting the backlash, check the tooth
contact according to the following procedures
Remove drive and driven bevel
gear shafts from crankcase;
Clean and degrease every tooth of
drive and driven bevel gear;
Coat the driven bevel gear
with machinist’s layout dye or paste;
Install drive and driven bevel gear;
Rotate the driven bevel gear several turns
in both directions
Remove drive and driven bevel gear shafts
and check the coated teeth of the drive bevel
gear
;
Contact 1 tooth top Incorrect
Contact2 tooth middle Correct
Contact3 tooth bottom Correct
If tooth contact is correct(Contact2, continue
next procedure;)
If tooth contact is incorrect
(
1and 3
),
adjust
the thickness of washer of drive gear. Repeat
above steps to check tooth contact until
correct.
Adjustment
At tooth top 1 Increase
thickness
After adjusting the tooth contact,
the backlash must be checked again;
If the backlash is adjusted
but tooth contact is still out
of specification, replace the
drive and driven bevel gears;
Both tooth contact and backlashshould
be within the required specification.
Tooth contact Washer adjustment
At tooth bottom3 Decrerase thickness
Note:
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...