CF MOTO CF500-5, Service Manual

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6-5
6 Engine Removal,Inspection & Installation
6 6
6 6
6
Remove cylinder bolt
Remove cylinder
Note:Take care not to drop dowel pin
into crankcase
Remove dowel pin and cylinder gasket
Remove piston pin circlip with long nosed pliers1
Piston
Note:Put a clean rag under piston so as not to drop piston pin
circlip into crankcase
Notes:
When installing piston,make sure its identi-
fication conforms to that of cylinder
When removing piston pin, clean off burrs
of piston pin hole and groove. If it’s difficult to
remove the piston, DO NOT hammer, use a
special remover4
Remove piston pin2and piston3
Engine left side
Starting Motor
Remove 2 bolts of starting motor
Remove starting motor
Tool: Piston Pin Remover
Note:When perfoming above removal process be sure to hook up
timing chain to prevent it from falling into crankase