6-53
6 Engine Removal, Inspection & Installation
6
6
6
6
6
Install reverse gear sensor 9 and tighten to
the specified torque
Tightening torque:20N.m
Install speed sensor 24
Install oil pipe and tighten the link bolt to the
specified torque:
Tightening torque:18N.m
Tool:Bearing remover
Bearing installer
Multimeter
Install new o-ring and apply grease£»
Install gear seasor;
Install washer 26 and oil drainage bolt 27
and tighten to the specified torque
;
Tightening torque:30N.m
III
Engine assembly
Reverse the engine removal procedure for
installation:
Note:
Clean all the parts before assembly;
Make sure that the parts are in good con-
dition without any damage;
Apply engine oil to the moving parts be-
fore assembly;
Apply grease to oil seal-lip&O-ring
Caution:Make sure that drive belt, primary
and secondary sheaves are not stained with
grease.
Engine center
Install oil pump and relief valve to left
crankcase, as illustrated on the right. Tighten
to the specified torque:
Oil pump and relief valve
1-Left crankcase 2-Oil pump
3-Oil pump washer
4-Pressure strip, relief
5-Relief valve
Oil pump bolt:10N.m
Relief valve bolt:10N.m
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...