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6 Engine Removal, Inspection & Installation
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6
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1st and 2nd rings have letter R marked on
the side. Be sure to bring the marked side to
the top when fitting them to the piston
Position the gaps of the three rings as illus-
trated on the right. Before installing the pis-
ton into the cylinder, check that the gaps are
so located
Apply a light coat of moly oil to the piston
pin
;
Install piston pin into holes of piston and
conrod small end
Place a clean rag beneath piston and in-
stall piston pin circlip 1
Note: When installing the piston, the IN mark
on piston top is located to the intake side
Note: while rotating crankshaft, pull the cam
chain upward, or the chain will be caught
between sprocket and crankcase.
Install the dowel pins and the new cylinder
gasket
Note: Use a new cylinder gasket to prevent
oil leakage
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...