7-4
CFMOTO
Check the diaphragm
1
for tears.
Tears: Replace
z
z
z
z
z
Check the spring2 ,cover3 for damage and
tears;
Damage or tears: Replace
z
Check the jet needle
1
, mail jet2, needle jet3,
pilot adjust screw
4
, pilot jet
5
, starter jet
6
and
starter plunger
7
for wear and bends.
Wear or bends: Replace
z
z
z
z
z
Insert piston valve into carburetor body and
check the free movement;
z
z
z
z
z
Check free movement of throttle valve. Replace
with a new one if it’s stuck;
3
3
3
3
3
Measurement and Adjustment
Float Height
z
z
z
z
z
Keep the carburetor in a upside down position.
Measure distance “a” from the mating surface of
float chamber (without gasket) to the top of float.
Float Height: 10+ -1mm
z
Check above jets for clog. Blow out the jets
with compressed air.
Note: The float arm should rest on the needle
valve. Do not compress the needle valve.
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...